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Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion
MR-E Super SeriesCompact Servo Drives
Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion
MR-E Super - Concept
• Software Features - Real-time autotuning - Adaptive vibration suppression control function - High speed response frequency (500 Hz) - Setup Software 154E
• Hardware Features - Power range: 100 W to 2.2 kW, 1/3 ph 230 V (≥ 1kW only 3ph) - 2 types of interface:
Analog input for speed control and torque control (MR-E-AG)
Pulse train input for position control and internal speed control (MR-E-A) - High-accuracy positioning (Encoder resolution 131072 pulse/rev) - Compact amplifier and motor size - Complies to global standards (CE, UL, cUL)
Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion
Servo amplifier code definition
Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion
Servo amplifier construction sizeMR-E-10A/AG-QW003 MR-E-40A/AG-QW003
MR-E-70A/AG-QW003MR-E-100A/AG-QW003
MR-E-200A/AG-QW003
Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion
Servo motors range
Moto
r In
ert
ia
HF-KE
HF-SE
0.32 2.4 9.55
Torque
[Nm]
[x10-4Kg*m2]
0.088
1.43
6.1
38.3
- Low inertia, small capacity- Rated speed: 3000 rpm- Maximum speed: 4500 rpm- IP55- Shaft with key (except for HF-KE13)
- Medium inertia, medium capacity- Rated speed: 2000 rpm- Maximum speed: 3000 rpm- IP65- Keyway shaft without key
Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion
Servo motors code definition
Note: Standard straight shaft only available for HF-KE13(B)W1-S100
Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion
Connection with peripheral equipment
1. QC30R2 (RS232 communication cable, used also for Q-PLC programming)2. MR-ECN1 (26 pin I/O connector) 3. MR-J3ENCBLxxxx (encoder cable also used for MR-J3)4. MR-ECNP2-x5. MR-ECNP1-x 6. MR-PWS1CBLxxxx (motor power supply cable also used for MR-J3)
1
2
3
4
5
6
HF-KE series
Example
Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion
Wiring example for position control
I/F Connections
Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion
Wiring example for speed control
I/F Connections
Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion
Performance
• Speed response frequency MR-E Super allows positioning as fast as MR-J2S thanks to the high speed response frequency.
Autotuning performance is equal to MR-J2S as well.
Time
Droop pulses
E-S:
Positioning Command
J2S:fast
J2S: 550HzES: 500Hz
Speed response frequency
Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion
Performance
• Encoder features MR-E Super offers an excellent speed stability thanks to the high encoder resolution.
Performances are comparable to MR-J2S.
Speed fluctuation of previous model Speed fluctuation of MR-E Super
131072 pls/rev
Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion
Servo support software
• Setup software - Real-time autotuning - Trend graphs via oscilloscope function - Advanced functions
Machine analyzer
Gain searchMachine simulation
• Capacity selection software
SpeedCommand
Droop pulses with slow response
Droop pulses with fast response
Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion
MR-E Super within the MELSERVO family
MR-C
Q Motion
QH Motion
MR-J2S-B1
MR-E Super
1 Power range 7- 55 kW is none standard. MR-J2S-A1
MR-J3-A/B1
2K 55KRated power
Perf
orm
an
ce
[W]40030
Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion
MR-E Super competitor comparison
Mitsubishi MR-ES Omron Smartstep
Rated power
100W-2KW
1/3ph x 200V(100W-700W)
3phx200V(1KW-2kW)
30W-750W
1ph x 100V
1ph x 200V
3ph x 200V (750W)
Speed response frequency 500 Hz 250Hz
Control mode Position/internal speed or Speed/Torque Position
Max.input pulse frequency 1MHz 250KHz
Real Time Autotuning Yes Yes
Encoder resolution (pls/rev) 131072 2000 (A-phase, B-phase)
Motor IP Class IP55/IP65 IP55
Motor nominal speed (rpm) 2000/3000 3000
Motor maximum speed (rpm) 4500 4500
Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion
MR-E Super strenghts
MR-E Super(Pulse train type)
Pulses/s
Time
Pulses/s
Time
Ideal command pattern
SmartStep Pattern (250Kpps)
MR-E Super pattern (1Mpps)
MR-E SuperMR-E Super can handle significantly more precise command !
Ideal command pattern
Positioning Module(Differential line driver)
Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion /// Servo /// Motion
Application example
• Labelling module for packaging machine - Labels are stored on label drum - Roll with stored labels will be unwound with constant web speed and web tension. - Label web speed is synchronised to
product speed - At feeding tray web of labels will be delivered to glue unit, cut unit and the
final product labelling unit
Label drum
Label web
Feeding tray to products