Work

Shawn MaddenExperience Mechanical Engineering design experience under Arizona State Polytechnic University curriculum. Projects

include GM’s EcoCAR3 competition program as well as automotive vehicle chassis, electrical systems, suspension, and powertrain engineering and development .

Design and manufacture of testing procedures for a small engine dyno as part of the development for the Arizona State Polytechnic Baja SAE competition program. This included data tracking and analysis resulting in adjustments of valve lash, timing, and valve and port machining and matching. 3D design and structural analysis of critical loading components such as front chassis suspension mounts, master cylinder brackets as well as brake and throttle pedals. 10th and 8th place national finish at the Auburn and Portland 2015 competitions.

Extensive enthusiast automotive experience including diagnostics and trouble shooting. This includes engine rebuilds, engine management, wiring, sensors, and suspensions well as frame of rebuild and restoration. 5 years of racing crew chief experience testing and optimizing vehicle handling using electronic data logging. Data analysis resulting in custom suspension fabrication in order to develop proper suspension geometry.

CADD experience with Solidworks, AutoCAD and ONShape. Finite Element Analysis experience using Siemens NX8 as well as NASTRAN and Solidworks Simulation.

G&M coding experience and use of CAM software (HSMWorks) to program tool paths. Experience setting up and operating Haas CNC milling (VF-2, VF-3) and turning (SL-25) machines, as well as manual mills, lathes and grinders.

Metrology experience using height gauges, bore gauges, Vernier calipers, etc. Knowledge ofGD&T per ASME Y14.5-2009.

Additional experience with sand casting, several welding processes, and FDM additive manufacturing.

Education • Arizona State University, BS Mechanical Engineering Technology, Automotive design

• Mesa Community College Emergency Medical Technician (Intermediate)

• Tempe Preparatory Academy

CNC Programmer and Designer (custom flame cutting) – Ideal Steel Inc. May-Sept 2016 Utilize AutoCAD Inventor and AutoDesk to design draw and program a variety of structural and decorative steel parts. Efficiently place or nest assorted part on sheets and partial sheet of steel in order to maximize both machine burn time and resource usage to ensure maximum profitability. Innovate and streamline the current design for forming process in order to prevent catastrophic forming failures while simultaneously improving both inter and intra departmental communication and production processes

Mechanical Intern Propulsion and PDU Specialist- Orbital ATK 2014-2015Micro Satellite mission and spacecraft conception, development, design, and sourcing. Part of the 6 member engineering team tasked with mission concept development, mission selection and finally design and implementation as part of a senior exchange with ASU. After consulting a large number of factors a mission profile of orbital debris extraction was selected. The team divided into sub –assemblies and designed, built, and sourced components from current public manufacturers. This resulted in a satellite design that utilized commonly available aerospace parts and can be assembled. The assembly and testing time was drastically reduced and the satellite fulfilled a 100 kg mass and 5 million dollar price budget

Manufacturing Engineer - FMD Fabrication Services 2013-2014Experience with Eci Solutions M1 ERP software including process selection, job creation, scheduling, cost analysis, quoting and inventory management. Engineering drawing creation in Solidworks. Determined appropriate processes for manufacturing involving machining, welding and coating operations. Development of inventory system in the warehouse. Design of fixtures for CNC milling operations. Led value engineering projects to increase profit and simplify manufacturing. Trained fabricators and machinists on the floor in the proper use of the ERP shop floor entry software and Solidworks Edrawings. Collaboration with Quality Assurance in MRB, RMA assignment and resolution through rework or replacement, the disposition of nonconforming product and implementation of corrective action and ISO 9000 certification

References upon request

Eugene, Oregon maddman139@gmail.com (602)-410-4844