Shop Manual

XR190L

This book is Specific Shop Manual.Refer to “Basic Shop Manual” for basic and common maintenance instructions.

1. General Information

2. Fuel & Engine

3. Frame & Chassis

4. Electrical System

Addendum5. XR190CT

XR190L-H (2017)XR190CT-H (2017)

5. XR190CT-H ADDENDUM

A Few Words About Safety ···················· 5-2

How To Use This Manual························ 5-3

MODEL IDENTIFICATION ······················· 5-4

SPECIFICATIONS···································· 5-5

TORQUE VALUE······································ 5-7

SPECIAL TOOL LIST······························· 5-8

CABLE & HARNESS ROUTING ·············· 5-9

MAINTENANCE SCHEDULE (LA type)················································· 5-14

MAINTENANCE SCHEDULE (U type)··················································· 5-15

BODY PANELS ······································ 5-16

RIGHT SIDESTAND ······························· 5-18

FRONT WHEEL······································ 5-19

FORK······················································ 5-21

STEERING STEM··································· 5-23

REAR SUSPENSION ····························· 5-24

FRONT BRAKE······································ 5-26

ELECTRICAL STARTER ······················· 5-27

SPEEDOMETER ···································· 5-27

5-1

XR190CT-H ADDENDUM

XR190CT-H ADDENDUM

A Few Words About SafetyService InformationThe service and repair information contained in this manual is intended for use by qualified, professional technicians.

Attempting service or repairs without the proper training, tools, and equipment could cause injury to you or others. It could alsodamage the vehicle or create an unsafe condition.

This manual describes the proper methods and procedures for performing service, maintenance and repairs. Some proceduresrequire the use of specially designed tools and dedicated equipment. Any person who intends to use a replacement part, serviceprocedure or a tool that is not recommended by Honda, must determine the risks to their personal safety and the safe operation ofthe vehicle.

If you need to replace a part, use genuine Honda parts with the correct part number or an equivalent part. We strongly recommendthat you do not use replacement parts of inferior quality.

For Your Customer’s SafetyProper service and maintenance are essential to the customer’s safety and the reliability of the vehicle. Any error or oversight whileservicing a vehicle can result in faulty operation, damage to the vehicle, or injury to others.

For Your SafetyBecause this manual is intended for the professional service technician, we do not provide warnings about many basic shop safetypractices (e.g., Hot parts–wear gloves). If you have not received shop safety training or do not feel confident about your knowledgeof safe servicing practice, we recommended that you do not attempt to perform the procedures described in this manual.

Some of the most important general service safety precautions are given below. However, we cannot warn you of every conceivable hazard that can arise in performing service and repair procedures. Only you can decide whether or not you shouldperform a given task.

Important Safety PrecautionsMake sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing andusing safety equipment. When performing any service task, be especially careful of the following:

• Read all of the instructions before you begin, and make sure you have the tools, the replacement or repair parts, and the skillsrequired to perform the tasks safely and completely.

• Protect your eyes by using proper safety glasses, goggles or face shields any time you hammer, drill, grind, pry or work aroundpressurized air or liquids, and springs or other stored-energy components. If there is any doubt, put on eye protection.

• Use other protective wear when necessary, for example gloves or safety shoes. Handling hot or sharp parts can cause severeburns or cuts. Before you grab something that looks like it can hurt you, stop and put on gloves.

• Protect yourself and others whenever you have the vehicle up in the air. Any time you lift the vehicle, either with a hoist or a jack,make sure that it is always securely supported. Use jack stands.

Make sure the engine is off before you begin any servicing procedures, unless the instruction tells you to do otherwise. This willhelp eliminate several potential hazards:

• Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you run the engine • Burns from hot parts or coolant. Let the engine and exhaust system cool before working in those areas. • Injury from moving parts. If the instruction tells you to run the engine, be sure your hands, fingers and clothing are out of the way.

Gasoline vapors and hydrogen gases from batteries are explosive. To reduce the possibility of a fire or explosion, be careful whenworking around gasoline or batteries.

• Use only a nonflammable solvent, not gasoline, to clean parts. • Never drain or store gasoline in an open container. • Keep all cigarettes, sparks and flames away from the battery and all fuel-related parts.

Improper service or repairs can create an unsafecondition that can cause your customer to beseriously hurt or killed.

Follow the procedures and precautions in this manual and other service materials carefully.

Failure to properly follow instructions andprecautions can cause you to be seriously hurt orkilled.

Follow the procedures and precautions in this manual carefully.

5-2

XR190CT-H ADDENDUM

How To Use This ManualThis manual describes the service procedures for the XR190CT-H.

Refer to XR190L-H SHOP MANUAL (No.62K79B0) for service procedures and data not included in this addendum.

As you read this manual, you will find information that is preceded by a symbol. The purpose of this messageis to help prevent damage to your vehicle, other property, or the environment.

© Honda Motor Co., Ltd.SERVICE PUBLICATION OFFICE

Date of Issue: November, 2016

Your safety, and the safety of others, is very important. To help you make informed decisions we have providedsafety messages and other information throughout this manual. Of course, it is not practical or possible to warn youabout all the hazards associated with servicing this vehicle.You must use your own good judgement.You will find important safety information in a variety of forms including: • Safety Labels – on the vehicle • Safety Messages – preceded by a safety alert symbol and one of three signal words, DANGER, WARNING,

or CAUTION. These signal words mean:

You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be HURT if you don’t follow instructions.

• Instructions – how to service this vehicle correctly and safely.

ALL INFORMATION, ILLUSTRATIONS, DIRECTIONS AND SPECIFICATIONS INCLUDED IN THISPUBLICATION ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OFAPPROVAL FOR PRINTING. Honda Motor Co., Ltd. RESERVES THE RIGHT TO MAKE CHANGES AT ANYTIME WITHOUT NOTICE AND WITHOUT INCURRING ANY OBLIGATION WHATSOEVER. NO PART OF THISPUBLICATION MAY BE REPRODUCED WITHOUT WRITTEN PERMISSION. THIS MANUAL IS WRITTEN FORPERSONS WHO HAVE ACQUIRED BASIC KNOWLEDGE OF MAINTENANCE ON Honda MOTORCYCLES,MOTOR SCOOTERS OR ATVS.

5-3

XR190CT-H ADDENDUM

MODEL IDENTIFICATION • Model name: XR190CT-H

Code/Type DestinationLA Latin AmericaU Australia, New zealand, South Africa

VEHICLE IDENTIFICATION NUMBER

COLOR LABELENGINE SERIAL NUMBER

5-4

XR190CT-H ADDENDUM

SPECIFICATIONSGENERAL SPECIFICATIONS

ITEM SPECIFICATIONDIMENSIONS Overall length 2,103 mm

Overall width 842 mmOverall height 1,127 mmWheelbase 1,369 mmSeat height 827 mmFootpeg height 292 mmGround clearance 237 mmCurb weight 137 kgMaximum weight capacity 95 kg

FRAME Frame type Semi double cradle typeFront suspension Telescopic forkFront wheel travel 160 mmRear suspension Pro-LinkRear wheel travel 151 mmFront tire size 2.75 - 21 45MRear tire size 90/100 - 18M/C 54MFront tire brand CM-725 (CHENG SHIN)Rear tire brand CM-726 (CHENG SHIN)Front brake Hydraulic single discRear brake Mechanical leading trailingCaster angle 27° 10’Trail length 101 mmFuel tank capacity 12.0 literFuel tank reserve capacity 3.9 liter

ENGINE Cylinder arrangement Single cylinder inclined 15° from verticalBore and stroke 61.000 x 63.096 mmDisplacement 184.43 cm3

Compression ratio 9.5 : 1 Valve train Chain driven OHC with rocker armIntake valve opens 0° BTDC at 1 mm lift

closes 25° ABDC at 1 mm liftExhaust valve opens 30° BBDC at 1 mm lift

closes -5° ATDC at 1 mm liftLubrication system Forced pressure and wet sumpOil pump type TrochoidCooling system Air cooledAir filtration Viscous paper filterEngine dry weight 29.6 kgEmission control system Crankcase emission control system

Three-way catalytic converterFUEL SYSTEM Type PGM-FI (Programmed Fuel Injection)

Throttle bore 30 mm

5-5

XR190CT-H ADDENDUM

FUEL & ENGINE SPECIFICATIONSCYLINDER HEAD

Unit: mm

FRAME & CHASSIS SPECIFICATIONSFRONT WHEEL/SUSPENSION/STEERING

Unit: mm

REAR WHEEL/BRAKE/SUSPENSION

Unit: mm

DRIVE TRAIN Clutch system Multi-plate, wetClutch operation system Cable operatingTransmission 5 speedsPrimary reduction 3.136 (69/22)Final reduction 3.467 (52/15)Gear ratio 1st 2.785 (39/14)

2nd 1.789 (34/19)3rd 1.368 (26/19) 4th 1.090 (24/22) 5th 0.928 (26/28)

Gearshift pattern Left foot operated return system1 - N - 2 - 3 - 4 - 5

ELECTRICAL Ignition system Full transistorizedStarting system Electric starter motor and kickstarterCharging system Single phase output alternatorRegulator/rectifier SCR opened, single phase half-wave rectificationLighting system Alternator

ITEM SPECIFICATION

ITEM STANDARD LIMITCamshaft Cam lobe height IN 33.977 – 34.217 33.947

EX 33.807 – 34.047 33.777

ITEM STANDARD LIMITFork Recommended fork fluid CN10 # –

Fluid level 140 mm –Fluid capacity 420 cm3 –

ITEM STANDARD LIMITDrive chain size/link 428HO/132LE –

5-6

XR190CT-H ADDENDUM

TORQUE VALUE • Each fastener should be tightened to the standard torque value except the fasteners specified torque value. • Q’TY: Quantity, DIA: Thread diameter (mm), TRQ: Tightening torque (N·m)

STANDARD TIGHTENING TORQUE

SIDESTAND

FRONT WHEEL

FORK

REAR SUSPENSION

FRONT BRAKE

FASTENER TYPE TRQ FASTENER TYPE TRQ5 mm hex bolt and nut 5.2 5 mm screw 4.26 mm hex bolt and nut 10 6 mm screw 9.0

6 mm flange bolt 128 mm hex bolt and nut 2210 mm hex bolt and nut 34 8 mm flange bolt and nut 2712 mm hex bolt and nut 54 10 mm flange bolt and nut 39

ITEM Q'TY DIA TRQ REMARKSSidestand pivot bolt 1 10 10 5-18Sidestand pivot nut 1 10 39 Self lock nut 5-18

ITEM Q'TY DIA TRQ REMARKSFront axle bolt 1 12 59Front brake disc bolt 5 6 20 Pre-coated (ALOC) bolt,

replace with a new one.

ITEM Q'TY DIA TRQ REMARKSTop bridge pinch bolt 4 8 20Bottom bridge pinch bolt 4 8 32Brake hose clamper bolt 2 6 12Fork bolt 2 27 22Fork socket bolt 2 8 20 Apply locking agent.

ITEM Q'TY DIA TRQ REMARKSShock link nut (frame side) 1 10 44 Self lock nutShock link nut (shock arm side) 1 10 44 Self lock nutShock arm nut (swingarm side) 1 10 44 Self lock nutShock absorber upper bolt 1 10 44Shock absorber lower nut 1 10 44 Self lock nutSwingarm pivot nut 1 14 88 Self lock nutDrive chain slider screw 1 5 6.0

ITEM Q'TY DIA TRQ REMARKSBrake lever pivot bolt 1 6 1.0Brake lever pivot nut 1 6 5.9Front brake light switch screw 1 4 1.2

5-7

XR190CT-H ADDENDUM

SPECIAL TOOL LISTTITLE TOOL No. TOOL NAME

Fuel & Engine

07406-0040004 Fuel pressure gauge070MJ-K260100 Fuel pressure gauge attachment070MF-KVS0300 Fuel pump case remover070PZ-ZY30100 SCS short connector07708-0030200 Locknut wrench, 10 x 12 mm07908-KE90000 Tappet adjusting wrench, 3 x 4 mm070MG-0010100 Tensioner stopper07757-0010000 Valve spring compressor07984-MA60001 Valve guide reamer, 5.0 mm07942-MA60000 Valve guide driver, 4.8 mm07724-0010200 Gear holder07GMB-KT70101 Clutch center holder07725-0040001 Flywheel holder07933-KM10001 Flywheel puller

Frame & Chassis

07746-0050400 Bearing remover head, 15 mm07746-0050100 Bearing remover shaft07746-0010200 Attachment, 37 x 40 mm07746-0010100 Attachment, 32 x 35 mm07746-0040300 Pilot, 15 mm07749-0010000 Driver07748-0010001 Oil seal remover07747-0010100 Fork seal driver weight07747-0010300 Fork seal driver attachment07747-0010600 Fork seal driver attachment07916-KA50100 Lock nut wrench07746-0050500 Bearing remover head, 17 mm07746-0040400 Pilot, 17 mm07953-MJ10000 Ball race remover set07746-0010300 Attachment 42 x 47 mm07914-SA50001 Snap ring pliers

5-8

XR190CT-H ADDENDUM

CABLE & HARNESS ROUTING

INSIDE BOOT CONNECTORS:· RIGHT HANDLEBAR SWITCH 6P· LEFT FRONT TURN SIGNAL LIGHT WIRE CONNECTOR· RIGHT FRONT TURN SIGNAL LIGHT WIRE CONNECTOR· FRONT TURN SIGNAL LIGHT GROUND WIRE CONNECTOR

INSIDE BOOT CONNECTORS:· LEFT HANDLEBAR 9P· LEFT HANDLEBAR SWITCH WIRE CONNECTOR

TURN SIGNAL LIGHT WIRE

MAIN WIRE HARNESS

MAIN WIRE HARNESS

MAIN WIRE HARNESS

LEFT HANDLEBAR SWITCH WIRE

LEFT HANDLEBAR SWITCH WIRE

RIGHT HANDLEBAR SWITCH WIRE

COMBINATION SWITCH WIRE

HEADLIGHT WIRE

RIGHT HANDLEBAR SWITCH WIRE

5 – 10 mm

5-9

XR190CT-H ADDENDUM

2 – 4 mm

THROTTLE CABLE A

THROTTLE CABLE B

WHITE IDENT MARK AREA (15 mm)

WHITE IDENT MARK

SPEEDOMETER CABLE

5-10

XR190CT-H ADDENDUM

BATTERY NEGATIVE (–) CABLE

NEUTRAL SWITCH WIRE

ALTERNATOR WIRE

DLCECM 33P CONNECTOR

EOT SENSOR2P CONNECTOR

INSIDE BOOT CONNECTORS:· REAR BRAKE LIGHT SWITCH 2P· ALTERNATOR 3P· ALTERNATOR 2P· NEUTRAL SWITCH WIRE CONNECTOR

To be butted.

O2 SENSOR2P CONNECTOR

STARTER MOTOR CABLE

BATTERY NEGATIVE (–) CABLE

45° ± 5°

BATTERY NEGATIVE (–) CABLE

NEUTRAL SWITCH WIRE

ALTERNATOR WIRE

5-11

XR190CT-H ADDENDUM

NEUTRAL SWITCH WIRE

NEUTRAL SWITCH WIRE

NEUTRAL SWITCH WIRE

DRIVE SPROCKET COVER

DRIVE SPROCKET COVER

DRIVE SPROCKET COVER

BANK ANGLE SENSOR 3P CONNECTOR

IGNITION COIL WIRE

5-12

XR190CT-H ADDENDUM

MAIN WIRE HARNESS

MAIN WIRE HARNESS

MAIN WIRE HARNESS

TURN SIGNAL LIGHT WIRE

IACV 4P CONNECTOR

INJECTOR 2P CONNECTOR

INSIDE BOOT CONNECTORS:· LICENSE LIGHT 2P· BRAKE/TALE LIGHT 3P· LEFT REAR TURN SIGNAL LIGHT WIRE CONNECTOR· RIGHT REAR TURN SIGNAL LIGHT WIRE CONNECTOR· REAR TURN SIGNAL LIGHT GROUND WIRE CONNECTOR

5-13

XR190CT-H ADDENDUM

MAINTENANCE SCHEDULE (LA type) • Perform the Pre-ride inspection in the Owner’s Manual at each scheduled maintenance period. • I: Inspect and Clean, Adjust, Lubricate or Replace if necessary. C: Clean. R: Replace. A: Adjust. L: Lubricate. • The following items require some mechanical knowledge. Certain items (particularly those marked * and **) may

require more technical information and tools. Consult a dealer.

• * Should be serviced by a dealer, unless the owner has proper tools and service data and is mechanically qualified. • ** In the interest of safety, we recommend these items be serviced only by a dealer. • Honda recommends that a dealer should road test the vehicle after each periodic maintenance is carried out.

NOTES:

1. At higher odometer readings, repeat at the frequency interval established here.2. Service more frequently when riding in unusually wet or dusty areas.3. Service more frequently when riding in rain or at full throttle.4. Service more frequently when riding OFF-ROAD.5. Replacement requires mechanical skill.

• Refer to “Basic" Service Manual for each maintenance instruction except the instructions described in thismanual.

ITEMS NOTEFREQUENCY (NOTE 1)

ANNUALCHECK

REGULARREPLACE

REFER TO

PAGEX1,000 kmX1,000 mi

10.6

64

128

1812

2416

3020

3624

* FUEL LINE I I I I I I I* THROTTLE OPERATION I I I I I I I* AIR CLEANER NOTE2 R R 2-7

CRANKCASE BREATHER NOTE3 C C C C C CSPARK PLUG I R I R I R 4-22

* VALVE CLEARANCE I I I I I I 2-14ENGINE OIL R R R R R R R R 2-13

** ENGINE OIL STRAINER SCREEN C C C 2-13

** ENGINE OIL CENTRIFUGAL FILTER C C C 2-21

* ENGINE IDLE SPEED I I I I I I I IDRIVE CHAIN NOTE4 Every 1000 Km (600 mi) I, LDRIVE CHAIN SLIDER I I I I I IBRAKE FLUID NOTE5 I I I I I I I 2 yearsBRAKE SHOES/PADS WEAR I I I I I I IBRAKE SYSTEM I I I I I I I IBRAKE LIGHT SWITCH I I I I I I IHEADLIGHT AIM I I I I I I I 4-33CLUTCH SYSTEM I I I I I I I ISIDESTAND I I I I I I I

* SUSPENSION I I I I I I I* NUTS, BOLTS, FASTENERS NOTE4 I I I I I** WHEELS/TIRES NOTE4 I I I I I I I** STEERING HEAD BEARINGS I I I I

5-14

XR190CT-H ADDENDUM

MAINTENANCE SCHEDULE (U type) • Perform the Pre-ride inspection in the Owner’s Manual at each scheduled maintenance period. • I: Inspect and Clean, Adjust, Lubricate or Replace if necessary. C: Clean. R: Replace. A: Adjust. L: Lubricate. • The following items require some mechanical knowledge. Certain items (particularly those marked * and **) may

require more technical information and tools. Consult a dealer.

• * Should be serviced by a dealer, unless the owner has proper tools and service data and is mechanically qualified. • ** In the interest of safety, we recommend these items be serviced only by a dealer. • Honda recommends that a dealer should road test the vehicle after each periodic maintenance is carried out.

NOTES:

1. At higher odometer readings, repeat at the frequency interval established here.2. Service more frequently when riding in unusually wet or dusty areas.3. Service more frequently when riding in rain or at full throttle.4. Service more frequently when riding OFF-ROAD.5. Replacement requires mechanical skill.

• Refer to “Basic" Service Manual for each maintenance instruction except the instructions described in thismanual.

ITEMS NOTEFREQUENCY (NOTE 1)

ANNUALCHECK

REGULARREPLACE

REFER TO

PAGEX1,000 kmX1,000 mi

10.6

64

128

1812

2416

3020

3624

* FUEL LINE I I I I I I I* THROTTLE OPERATION I I I I I I I* AIR CLEANER NOTE2 R R 2-7

CRANKCASE BREATHER NOTE3 C C C C C CSPARK PLUG I R I R I R 4-22

* VALVE CLEARANCE I I I I I I 2-14ENGINE OIL R R R R R R R R 2-13

** ENGINE OIL STRAINER SCREEN C C C 2-13

** ENGINE OIL CENTRIFUGAL FILTER C C C 2-21

* ENGINE IDLE SPEED I I I I I I I IDRIVE CHAIN NOTE4 Every 1000 Km (600 mi) I, LDRIVE CHAIN SLIDER I I I I I IBRAKE FLUID NOTE5 I I I I I I I 2 yearsBRAKE SHOES/PADS WEAR I I I I I I IBRAKE SYSTEM I I I I I I IBRAKE LIGHT SWITCH I I I I I I IHEADLIGHT AIM I I I I I I I 4-33CLUTCH SYSTEM I I I I I I ISIDESTAND I I I I I I I

* SUSPENSION I I I I I I I* NUTS, BOLTS, FASTENERS NOTE4 I I I I** WHEELS/TIRES NOTE4 I I I I I I I** STEERING HEAD BEARINGS I I I I

5-15

XR190CT-H ADDENDUM

BODY PANELSDRIVE CHAIN COVER (U type only)

MUD GUARD

ENGINE GUARD

5-16

XR190CT-H ADDENDUM

REAR CARRIER

REAR CARRIER BASE

• Rear center cowl 3-5

5-17

XR190CT-H ADDENDUM

RIGHT SIDESTAND

39 N·m

10 N·m

Sliding surface

• After tightening the pivot bolt to the specified torque, turn it 45 – 90 ° counterclockwise. • When tightening the pivot nut, hold the pivot bolt securely.

5-18

XR190CT-H ADDENDUM

FRONT WHEEL

59 N·m

• Wheel inspection

5-19

XR190CT-H ADDENDUM

20 N·m

• Install the bearing remover head into the bearing. From the opposite side, install the bearing remover shaftand drive out the bearing from the wheel hub.Bearing remover head, 15 mm: 07746-0050400Bearing remover shaft: 07746-0050100

• Drive in a new bearing squarely with its marked side facing outside until it is fully seated.Driver: 07749-0010000Attachment, 32 x 35 mm: 07746-0010100Pilot, 15 mm: 07746-0040300

• Install the distance collar. • Drive in a new bearing squarely with its marked side facing outside until it is seated on the distance collar.

Driver: 07749-0010000Attachment, 32 x 35 mm: 07746-0010100Pilot, 15 mm: 07746-0040300

• Wheel disassembly and inspection

5-20

XR190CT-H ADDENDUM

FORK

20 N·m

32 N·m

12 N·m

• Front fender 3-4 • Front wheel 3-14 • Front brake caliper 3-26 • Align the mating surface with the top surface of the top bridge.

5-21

XR190CT-H ADDENDUM

20 N·m

22 N·m

140 mm

LEFT RIGHT

• Remove the oil seal.Oil seal remover: 07748-0010001

• Drive in a new oil seal squarely with its marked side facing up until it is fully seated.Fork seal driver weight: 07747-0010100Fork seal driver attachment: 07747-0010600

• Pour the specified amount of recommended fork fluid into the fork pipe.RECOMMENDED FORK FLUID: CN10# or equivalentFORK FLUID CAPACITY: 390 cm3

• Compress the fork leg fully and measure the fluid level from the top of the fork pipe.FORK FLUID LEVEL: 140 mm

• Pull the fork pipe up and install the fork spring with its tightly wound coil side facing down.

• Fork disassembly and inspection

5-22

XR190CT-H ADDENDUM

STEERING STEMTOP BRIDGE

20 N·m

103 N·m

• Speedometer 4-34 • Handlebar 3-18

5-23

XR190CT-H ADDENDUM

REAR SUSPENSION

44 N·m

44 N·m

• Left side cover 3-7

44 N·m

88 N·m

44 N·m

• Rear wheel 3-21 • Drive chain case 3-7

5-24

XR190CT-H ADDENDUM

8 – 9 mm

6.0 N·m

0.7 mm3.8 – 4.2 mm

6.8 – 7.2 mm

0.5 mm

4.5 mm

0.7 mm

44 N·m

44 N·m

• Press the bearings with the marked side facing out.

5-25

XR190CT-H ADDENDUM

FRONT BRAKEBRAKE MASTER CYLINDER

1.0 N·m

Silicone greaseSilicone grease

5.9 N·m

1.2 N·m

• Brake fluid 3-24 • Remove the snap ring.

Snap ring pliers: 07914-SA50001 • Master cylinder inspection

5-26

XR190CT-H ADDENDUM

ELECTRICAL STARTERSTARTER MOTOR

SPEEDOMETERVS SENSOR

• Starter motor 4-25

• Electric starter inspection

5-27

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Gr/B

u

P/B

lP

W/B

u

Bu

Bu/

WB

r/WY/B

uW

/Y

Lg/Y

R/B

u

Y G/R

Bu/

Bl

Br/B

l

Br/B

lB

u/B

l

Br/W

Bu/

W

Bl/G Bl/RR Bl/R

G/W

R/B

uY

/RRG/R R

R

R

Y/R

G/R

Bl/RBl

Bl

R/B

uB

l/R

R/W

R/B

u

Bl

Gr

R/W

R/B

u

G/B

lG

/Bl

G/B

lG

/Bl

G/B

lG

/Bl

G/B

l

ECM

IACV

BANKANGLESENSOR

DC-LOADCUT RELAY

BATTERY12V 6Ah

STARTERMOTOR

STARTERRELAYSWITCH

FUSE BOX

IGNITIONSWITCH

TURNSIGNALRELAY

FRONTBRAKELIGHTSWITCH

STARTERSWITCH

FUEL METER

HI-BEAM IND12V 1.7W

FI IND12V 3.4W

N IND12V 3.4W

TURN IND12V 3.4W

METER ILLUMI 212V 1.7W

METER ILLUMI 112V 2.0W

DIMMERSWITCH

CLUTCH SWITCH

HORNSWITCH

TURNSIGNALSWITCH

HORN

EOTSENSOR

FUELPUMP

FUELLEVELSENSOR

NEUTRALSWITCH

CKPSENSOR

ALTERNATORREGULATOR/RECTIFIER

INJECTOR

IGNITIONCOIL

TPSENSORIAT

SENSOR

MAPSENSOR

O2SENSOR

DIODE

DLC

RIGHT FRONTTURN SIGNAL

LIGHT12V 10W

LEFT FRONTTURN SIGNAL

LIGHT12V 10W

HEAD LIGHT12V 35W/35W

POSITIONLIGHT

12V 5W

LICENSE LIGHT12V 5W

RIGHT REARTURN SIGNAL LIGHT12V 10W

LEFT REARTURN SIGNAL LIGHT12V 10W

BRAKE/TAIL LIGHT12V 5W/21W

REARBRAKE LIGHTSWITCH

BlackYellowBlueGreenRedWhite

BlYBuGRW

TWO COLORED WIRE (EXAMPLE:YELLOW/RED)

BrOLbLgPGr

BrownOrangeLight BlueLight GreenPinkGray

VS SENSOR

XR190CT-H (LA, U)

© Honda Motor Co.,Ltd. 2016Published by Honda Motor Co.,Ltd.Printed in Japan

Book#: 62K79B0ZA. 2016.11