SINGLE CYLINDER BALANCE BEAM STEAM ENGINE

WITH CYLINDRICAL VALVE DESIGNED BY Mr. J.A.M. DE WAAL

PAPAPKURA, NEW ZEALAND

THIS STEAM ENGINE WAS DESIGNED Mr. J.A.M. DE WAALDEZE STOOM MACHINE WAS ONTWORPEN DOOR Mhr J.A.M. DE WAAL

NOTE: THESE DRAWINGS HAVE BEEN CONERTED TO SOLIDWORKS 2011 DATED 09-06-2013

SINGLE CYLINDER BALANCE BEAM STEAM ENGINE WITH CYLINDRICAL VALVECOVER SHEET

1CBBSE-01DRAWING NUMBER

SHT of SHT

PROJECTION

SCALE

DRAWN BY

DATE

JDW DRAUGHTING SERVICES12 BRIGHTWELL STREETPAPAKURA NEW ZEALANDTEL/FAX 0064-09-2988815E-MAIL:dewaal@xtra.co.nz

TITLE

J.A.M. DE WAAL

1:1 orAS SHOWN

REV DESCRIPTION DATE

REV

THIS DRAWING REMAINS THE PROPERTY OF JDW DRAUGHTING SERVICES J.A.M.DE WAAL,12 BRIGHTWELL STREET PAPAKURA 2110 NEW ZEALAND (09)2988815

A3

IF IN DOUBT ASK REMOVE ALL BURRS AND SHARP EDGES

IF NOT STATED ALL CHAMFERS ARE 0.2mmx45OCT-2007

OCTOBER 2007 COMMENTS

AS SHOWNNTS

J.A.M. DE WAAL

DRAWING SCALEMODEL SCALEDRAWN BYNVM DWG NoDATE

01 of 06

113

135 135

REAR VIEW SIDE VIEW FRONT VIEW

TOP VIEW

EXHAUST STEAM

425

130

FRESH STEAM IN

1CBBSE-02SINGLE CYLINDER BALANCE BEAM STEAM ENGINE WITH CYLINDRICAL VALVEGENERAL ARRANGEMENT OCT-2006

IF NOT STATED ALL CHAMFERS ARE 0.2mmx45

REMOVE ALL BURRS AND SHARP EDGESIF IN DOUBT ASK

A3

THIS DRAWING REMAINS THE PROPERTY OF JDW DRAUGHTING SERVICES J.A.M.DE WAAL,12 BRIGHTWELL STREET PAPAKURA 2110 NEW ZEALAND (09)2988815

REV

REV DESCRIPTION DATE

1:1@A3 orAS SHOWN

J.A.M. DE WAALTITLE JDW DRAUGHTING SERVICES

12 BRIGHTWELL STREETPAPAKURA NEW ZEALANDTEL/FAX 0064-09-2988815E-MAIL:dewaal@xtra.co.nz

DATE

DRAWN BY

SCALE

PROJECTION

SHT of SHT

DRAWING NUMBER

O2 of 05

QTY 300-TOTAL ASSEMBLY2 01-BALANCE BEAM CENTER BUSH2 01A-BALANCE BEAM END BUSH2 02-BALANCE BEAM END SPACER TYPE-11 02A-BALANCE BEAM END SPACER TYPE-21 02B-VALVE BEAM CENTER BUSH 1 03-BALANCE BEAM FLYWHEEL AXLE1 04-BALANCE BEAM PIVOT AXLE2 05-BALANCE BEAM SUPPORT2 06-MAIN BALANCE BEAM1 06A-BASE PLATE1 06B-VALVE BALANCE BEAM1 07-BASE1 08-MAIN BEAM CON ROD2 11-CRANK BUSH2 12-CRANK CONNECTING ROD1 13-CYLINDER AND VALVE HOUSING1 14-CYLINDER BOTTOM COVER FIXTURE2 15-CYLINDER TOP - BOTTOM PLATE1 16-CYLINDER TOP GUIDE-11 17-CYLINDER TOP PRESSURE PLATE2 18-FLYWHEEL CRANK PIN2 19-FLYWHEEL CRANK1 20-FLYWHEEL HUB1 20A-FLYWHEEL HUB AXLE1 21-FLYWHEEL INNNER RIM1 22-FLYWHEEL OUTER RIM6 23-FLYWHEEL SPOKE2 24-FLYWHEEL SUPPORT2 25-FLYWHEEL BEARING1 26-LOCKING SCREW5 28-NIPPLE1 30-PISTON CENTER2 31-PISTON FLANGE1 32-PISTON ROD1 33-PISTON YOKE1 35-VALVE BOTTOM COVER FIXTURE1 36-VALVE TOP GUIDE-11 37-VALVE TOP PRESSURE PLATE1 38-VALVE YOKE LINKAGE1 39-VALVE YOKE1 40-VALVE6 42-WOOD SCREW1 44-4x8 LOCKING PIN1 46-4x10 LOCKING PIN1 47-CON ROD BUSH-UPPER1 47A-CON ROD BUSH-LOWER2 48-2.5x15 LOCKING PIN3 49-NIPPLE NUT2 50-NIPPLE STOP NUT1 51-EXHAUST PIPE1 52-INLET PIPE2 53-8x3.5 SPACER2 54-8x1 SPACER2 55-EXCENTRIC2 56-EXCENTRIC COVER PLATE2 57-EXCENTRIC HOUSING1 58-LOCKING SCREW TYPE-22 59-8ODx5ID SPACER2 60-EXCENTRIC HOUSING BUSH2 61-VALVE BEAM END BUSH1 62-5x6 LOCKING PIN2 63-3x26 LOCKING PIN1 M10 NUT2 M2x6 CYLINDERHEAD SCREW9 M3 NUT3 M3 WASHER2 M3x10 CYLINDERHEAD SCREW4 M3x65 THREADED ROD14 M4 NUT3 M4 WASHER2 M4x10 CYLINDERHEAD SCREW4 M4x10 GRUB SCREW4 M4x6 CYLINDERHEAD SCREW6 M4x65 THREADED ROD2 M4x7 CYLINDERHEAD SCREW1 M5 HALVE NUT8 M5x152 M5x7 GRUB SCREW2 M6 NUT

1CBBSE-03DRAWING NUMBER

SHT OF SHT

PROJECTION

SCALE

DRAWN BY

DATE

JDW DRAUGHTING SERVICES12 BRIGHTWELL STREETPAPAKURA NEW ZEALANDTEL/FAX 0064-09-2988815E-MAIL:dewaal@xtra.co.nz

TITLE

J.A.M. DE WAAL

1:1@A3 orAS SHOWNREV DESCRIPTION DATE

REV

THIS DRAWING REMAINS THE PROPERTY OF JDW DRAUGHTING SERVICES J.A.M.DE WAAL,12 BRIGHTWELL STREET PAPAKURA 2110 NEW ZEALAND (09)2988815

A3

IF IN DOUBT ASK REMOVE ALL BURRS AND SHARP EDGES

IF NOT STATED ALL CHAMFERS ARE 0.2mmx45

SINGLE CYLINDER BALANCE BEAM STEAM ENGINE WITH CYLINDRICAL VALVEGENERAL ARRANGEMENT OCT-2006 03 of 06

S/S

M/S

694 94

R4R8

10R7.5

12

20 20 115 115

R7.5

R8 R4

SCALE 1:2

5

285

DRILL 2.5 AND C'SINK AFTER ASSEMBLY

08

M/S

6

SECTION ON CL

08

2.5

2.545°

R5

76

R7.57

10DRILL AND C'SINKAFTER ASSEMBLY

DRILLAFTERASSEMBLY

12

M/S

2.5

R5

4.5

R5

45°

138

7

14

BRS

M1030

5

37

4

R532

5

M10

14

15

M/S

22.5

M10

12.5

45

45°

45°

1212

12.5

M8

30

3 4

37 PCD

18 PCD

45°

15

4 HOLES EQUALLY SPACED ON PCD6 HOLES EQUALLY SPACED ON PCD5mm THICK

BRS

M10

58

4

6

8

26

M4

16 PCD

BRS24

4

8 16 PCD

45°3

3

6

BRZ

128

PRESS FITINTO 06

5

2.5 DRILL AFTER ASSEMBLY

BRZ106

PRESS FITINTO 06

5

2.5 DRILL AFTER ASSEMBLY

M/S

12

17R1 R1

6

M/S10

12 6

R1 R1

4.5

6 4.5

545 5

M3 12 12 M3

BRZ

5

5 7

2.5 PRESS FITINTO 12

DRILL AFTER ASSEMBLY

5

SCALE 1:2 SECTION ON CL

12

BRZ

3

1.5 8 12 DRILL

AFTER ASSEMBLYPRESS FITINTO 06B

S/S

6 6

33 22

8

1313

M4

M4

M/S

10 3

323.5

R7.5

178

120

23.5

6

SCALE 1:2

3

12R3

55

20 20

06A

M/S

20 40

5 160 160 R5

R5

5 6 PLACES

2020

95 40

330

4040

R5

R5

1010

R5

R5

3535

2525 R5

R5

1402030

106M6 8 PLACES

SCALE 1:2.5 5mm THICK

06A

07

WOOD

160160

195

4570

R10

R10

95 4040

1010

3535

2020

2525

130

390

170

10x20 DEEP 8 PLACES

CUT OUT

PILOT HOLE07

20

70

20

SCALE 1:3

R4

R4

R6

R3.5 70 20 20 70 1515R3.5

20

R5

6R5

6

20

R5 R5

12

R618

SCALE 1:206B

30°

DETAIL J

DRILL & C'SINK1.5 AFTER

ASSEMBLY

3

105.2 105.2

1.5

M/S

06B

S/S

512

M4

5

5 8

M/S

15

15

10

R5

M410

R3

2.5

2.5

5

20A M/S

10

5045= =

2.5 2.5 20A

SCALE 1:1.5

M/S

5

5 5

6 63 3

60°60°

8.5

10

37SECTION ON CL

99

5.5 5.5M4 M4

M/S

95

5

SCALE 1:2

M/S

12

10

15

R10

38

3

3

10

24

SCALE 1:2

6

5 5

1.5

2020

01 01A

02 02A 02B 0304

05

06

11

16

17

18

19

20

23

1CBBSE-04SINGLE CYLINDER BALANCE BEAM STEAM ENGINE WITH CYLINDRICAL VALVEASSEMBLIES AND PARTS

DRAWING NUMBER

SHT of SHT

PROJECTION

SCALE

DRAWN BY

DATE

JDW DRAUGHTING SERVICES12 BRIGHTWELL STREETPAPAKURA NEW ZEALANDTEL/FAX 0064-09-2988815E-MAIL:dewaal@xtra.co.nz

TITLE

J.A.M. DE WAAL

1:1@A3 orAS SHOWNREV DESCRIPTION DATE

REV

THIS DRAWING REMAINS THE PROPERTY OF JDW DRAUGHTING SERVICES J.A.M.DE WAAL,12 BRIGHTWELL STREET PAPAKURA 2110 NEW ZEALAND (09)2988815

A3

IF IN DOUBT ASK REMOVE ALL BURRS AND SHARP EDGES

IF NOT STATED ALL CHAMFERS ARE 0.2mmx45OCT-2006 04 of 06

M/S

20

M4

4 3

106 2

1.3

BRZ

106

PRESS FITINTO 08

6

2.5

BRZ

74

6

2.5

BRS7

4

M6 M6

6415

BRS

M8

5 5R3

M6

25

12 3

BRS M2

5

4

5

M813

3

8

4

6BRS

55

8

4

2

213

1.5

36

45°

8

15

1mm THICK

M/S

12.5

12.5

10.57

7 10.513

13

3.5

30 10 10

10 10

4

12

3

37 PCD

18 P

CD

OPPOSITE FACE EQUAL

M6

M6

1919

22.5

22.5

M6

8.5

M4

M4

8.5

22.5 A

A

3.3

3.3

45

25

3.3

3.3

1717

SECTION A-AM4

M4

2020

NOTE: HIDDEN FEATURES OMITTED FOR CLARITY

M/S

5

60° 60°

190

200

SCALE 1:3

M/S

200 210

PRESS FIT ONTO 21

SCALE 1:3 15mm THICK

BRS

M6

6 5

8

4

BRS

5 6

M6

8

3.5

425 CUCU 3.5

R8

R8

1515

13

38

M/S

2.5 15

PRESS FITINTO 19&20A

M/S

22

3 36 6

4.5

4

10

4mm THICK

M/S

10

3 3

4.5

4

28

0.5mm FILLETONE SIDE ONLY

1mm THICKM/S

3

28

PRESS FITINTO 20, 55 & 56

5 10

BRZ

15

20

35

10

1.5

PRESS FITINTO 24

DRILL AFTER ASSEMBLY 15 30

SCALE 1:1.56mm THICKTEFLON

BRS

30

23

15M5

S/S

10

M6

6

60

12

35

4

M5

107

BRS

R3

R3 11.5

4

10

M6

5

5

1015

22

10

M/S

4

10

PRESS FITINTO 33

M/SR3

R34

11.5

22

1510

4

4

M48

8

S/S312

4

4

M4

101013

44

2546

M/S

4

8

PRESS FITINTO 39

M/S8

18

3.5mm THICK

56

PRESS FIT 06B

3

1.5

M/S

5

6

PRESS FIT 38

BRZ

M/S

6R4

8

R5 R5

2224

115

45°45°

28

DRILL&C'SINK1.5mm

HOLEAFTER ASSEMBLY3 PLACES

PRESS FITBUSH

4mm THICKSCALE 1:2

M/S58

4 26 3

1.3

2M3

5

8

58

M/S5

8

7.5mm LONG

BRZ 56

PRESS FIT 57

4

2

M/S

BRZ

10

10

3

6

4 SCALE 1:1.5

R3.5

5 R3.5

45°

PRESS FITBRONZE BUSH5.5mmODx4mmID

DRILL 1.5AFTERASSEMBLY

13

21

22

25

26

28

30

31

32

33

35

36

37

38

39

44

46

47A

47

48

40

49

50

51

52

53

54

55

56

57

59

60

61

62

63

NOTES:

M/S = MILD STEELS/S = STAINLESS OR SILVERSTEELBRS = BRASSBRZ = BRONZECU = COPPER

1CBBSE-05SINGLE CYLINDER BALANCE BEAM STEAM ENGINE WITH CYLINDRICAL VALVEASSEMBLIES AND PARTS

DRAWING NUMBER

SHT of SHT

PROJECTION

SCALE

DRAWN BY

DATE

JDW DRAUGHTING SERVICES12 BRIGHTWELL STREETPAPAKURA NEW ZEALANDTEL/FAX 0064-09-2988815E-MAIL:dewaal@xtra.co.nz

TITLE

J.A.M. DE WAAL

1:1@A3 orAS SHOWNREV DESCRIPTION DATE

REV

THIS DRAWING REMAINS THE PROPERTY OF JDW DRAUGHTING SERVICES J.A.M.DE WAAL,12 BRIGHTWELL STREET PAPAKURA 2110 NEW ZEALAND (09)2988815

A3

IF IN DOUBT ASK REMOVE ALL BURRS AND SHARP EDGES

IF NOT STATED ALL CHAMFERS ARE 0.2mmx45OCT-2006 05 of 06

02

0202A

06

06

01A

01A

54

54

01

01

26SA-112

SA-105

40

3944

SA-107

3332

3130

31

17

16

15

13

50

50

28

28 28

28

28

37

36

49

4949

52

15

1435

SA-101SA-101SA-101

SA-101

SA-102SA-102

SA-102

SA-102SA-102

SA-102

SA-109

04

0505

SA-114

55

24

25

SA-103

58 60

60

5757

M3x65

SA-101M4x65

SA-102

SA-108

SA-106

03

121212

1111

53

62

SA-111

SA-113

SA-110

SA-103

SA-103

SA-109

06A

SA-110

06B

61

61

5302B

SA-10447

47A

08

59 59

SA-115

19

19

56 55

20A

48

48

63

63

23

23

23

23

56

23

21

18

18

SA-114

SA-107

SA-112

SA-115

SA-113

SA-111

SA-105

07

NOTE: SA-xxx = SUB-ASSEMBLY-xxx

1CBBSE-06SINGLE CYLINDER BALANCE BEAM STEAM ENGINE WITH CYLINDRICAL VALVEASSEMBLIES AND PARTS

DRAWING NUMBER

SHT of SHT

PROJECTION

SCALE

DRAWN BY

DATE

JDW DRAUGHTING SERVICES12 BRIGHTWELL STREETPAPAKURA NEW ZEALANDTEL/FAX 0064-09-2988815E-MAIL:dewaal@xtra.co.nz

TITLE

J.A.M. DE WAAL

1:1@A3 orAS SHOWNREV DESCRIPTION DATE

REV

THIS DRAWING REMAINS THE PROPERTY OF JDW DRAUGHTING SERVICES J.A.M.DE WAAL,12 BRIGHTWELL STREET PAPAKURA 2110 NEW ZEALAND (09)2988815

A3

IF IN DOUBT ASK REMOVE ALL BURRS AND SHARP EDGES

IF NOT STATED ALL CHAMFERS ARE 0.2mmx45OCT-2006 06 of 06