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SkyLinks - GPS system for mine transport monitoring and control Place of imple- mentation - open pit copper mine Assarel-Medet in Bulgaria

SkyLinks - GPS system for mine transport monitoring and control Place of imple- mentation - open pit copper mine Assarel-Medet in Bulgaria

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Page 1: SkyLinks - GPS system for mine transport monitoring and control Place of imple- mentation - open pit copper mine Assarel-Medet in Bulgaria

SkyLinks - GPS system for mine transport monitoring and control

Place of imple-mentation - openpit copper mine Assarel-Medetin Bulgaria

Page 2: SkyLinks - GPS system for mine transport monitoring and control Place of imple- mentation - open pit copper mine Assarel-Medet in Bulgaria

SkyLinks - GPS system for mine transport monitoring and control

Copper mine Assarel

up to 1 million tons of ore monthly

trucks over 40 tons - 25

up to 200 courses for 8 hours

ore concentration 0.2% to 5%. Average 0.5%

off-highway trucks - Belaz-90, Belaz-110, Belaz-120, Caterpillar-90, О&К-90

ore excavators - 3-5, up to 2000 tons per hour

earth excavators 2-5

Page 3: SkyLinks - GPS system for mine transport monitoring and control Place of imple- mentation - open pit copper mine Assarel-Medet in Bulgaria

SkyLinks - GPS system for mine transport monitoring and control

change of concentration

dependency of concentration of the metal from time

time for reaching the needed concentration

solution of equation to Cy

CyVш

QCav

Q

dt

dCav

CyCyCav

CyCaCyCavtCav

tп

t

)()(

CyCav

CyCa

Q

Vшtп

ln

1

*)(

a

a

e

CaCavetCy tп

Qa

Page 4: SkyLinks - GPS system for mine transport monitoring and control Place of imple- mentation - open pit copper mine Assarel-Medet in Bulgaria

SkyLinks - GPS system for mine transport monitoring and control

Sources of noise in concentration trend

change in excavators productivityfails of carsfails of excavatorsfails of drivers to fulfil the destinationdelays in transport from excavatorsother

Page 5: SkyLinks - GPS system for mine transport monitoring and control Place of imple- mentation - open pit copper mine Assarel-Medet in Bulgaria

SkyLinks - GPS system for mine transport monitoring and control

mass balance of ore flows

base equation

limitation of concentration of load points

limitation of performance of excavators

N

i

iCiqttCyQ1

)(*)(***

N

i

iqiCCy1

0)(*))((

))(max())(min( iCCyiC

)()()()(0 iMiRiTiq

Page 6: SkyLinks - GPS system for mine transport monitoring and control Place of imple- mentation - open pit copper mine Assarel-Medet in Bulgaria

SkyLinks - GPS system for mine transport monitoring and control

criteria for equal loading of excavators

criteria for maximal loading of excavators

maximum flow criteria

min*

)(*))((),(

21

2

mN

iviqmvqfr

N

i

min)(

)(*))()((),(

1

2

1

2

N

i

N

i

iR

iviqiRvqfR

min)(

))(*)(()(),(

1

1 1

N

i

N

i

N

i

iM

iviqiMvqfq

Page 7: SkyLinks - GPS system for mine transport monitoring and control Place of imple- mentation - open pit copper mine Assarel-Medet in Bulgaria

SkyLinks - GPS system for mine transport monitoring and control

criteria for proportional real performance

criteria for proportional nominal performance

criteria for loding according dispatcher preferences

min

)(*)(

)(1

),%( 1

2

N

iviR

iq

vqfr

N

i

min

)(*)(

)(1

),%( 1

2

N

iviM

iq

vqfm

N

i

min)(

)()(

),( 1

2

N

iM

iqiv

vqfpri

N

i

Page 8: SkyLinks - GPS system for mine transport monitoring and control Place of imple- mentation - open pit copper mine Assarel-Medet in Bulgaria

SkyLinks - GPS system for mine transport monitoring and control

complex optimization criteria

quality of ore mix

mix equations for sulphure

0.1)(0.0 iW

W7*fs%W6*fpriW5*fm%W4*fr%W3*fqW2*fRW1*fr W)v,(q, F

T

dtCatCav

Qw

T

0

2)(

N

i

N

i

iq

iqiSCys

1

1

)(

)(*)(

Page 9: SkyLinks - GPS system for mine transport monitoring and control Place of imple- mentation - open pit copper mine Assarel-Medet in Bulgaria

SkyLinks - GPS system for mine transport monitoring and control

Screen for parameters of ore mix

Page 10: SkyLinks - GPS system for mine transport monitoring and control Place of imple- mentation - open pit copper mine Assarel-Medet in Bulgaria

SkyLinks - GPS system for mine transport monitoring and control

Ore concentration trend on the screen of dispatcher station

Page 11: SkyLinks - GPS system for mine transport monitoring and control Place of imple- mentation - open pit copper mine Assarel-Medet in Bulgaria

SkyLinks - GPS system for mine transport monitoring and control

On-board microcomputer type BMK

Page 12: SkyLinks - GPS system for mine transport monitoring and control Place of imple- mentation - open pit copper mine Assarel-Medet in Bulgaria

SkyLinks - GPS system for mine transport monitoring and control

GPS sensor and UHF antenna mounted on truck type Belaz-120

Page 13: SkyLinks - GPS system for mine transport monitoring and control Place of imple- mentation - open pit copper mine Assarel-Medet in Bulgaria

SkyLinks - GPS system for mine transport monitoring and control

On-board microcomputer, mounted in the compartment

Page 14: SkyLinks - GPS system for mine transport monitoring and control Place of imple- mentation - open pit copper mine Assarel-Medet in Bulgaria

SkyLinks - GPS system for mine transport monitoring and control

Wheel loader, controlled by the system

Page 15: SkyLinks - GPS system for mine transport monitoring and control Place of imple- mentation - open pit copper mine Assarel-Medet in Bulgaria

SkyLinks - GPS system for mine transport monitoring and control

GPS sensor, 12 channels,.Accursy: 15 m possition,0.1 км/ч velocity, 1 µS time.Manufacturer Garmin

Page 16: SkyLinks - GPS system for mine transport monitoring and control Place of imple- mentation - open pit copper mine Assarel-Medet in Bulgaria

SkyLinks - GPS system for mine transport monitoring and control

Dispatch station of the system SkyLinks

Page 17: SkyLinks - GPS system for mine transport monitoring and control Place of imple- mentation - open pit copper mine Assarel-Medet in Bulgaria

SkyLinks - GPS system for mine transport monitoring and control

Communications diagram

Page 18: SkyLinks - GPS system for mine transport monitoring and control Place of imple- mentation - open pit copper mine Assarel-Medet in Bulgaria

SkyLinks - GPS system for mine transport monitoring and control

Main screen of the dispatch station

Page 19: SkyLinks - GPS system for mine transport monitoring and control Place of imple- mentation - open pit copper mine Assarel-Medet in Bulgaria

SkyLinks - GPS system for mine transport monitoring and control

Screen for route permis-sions management

Page 20: SkyLinks - GPS system for mine transport monitoring and control Place of imple- mentation - open pit copper mine Assarel-Medet in Bulgaria

SkyLinks - GPS system for mine transport monitoring and control

Used information and communication technologies (ICT):

GPS - global navigation system NavStar

language for dispetch station programming - Java

embedded programming on high level language - C

high reliable OS for dispatch station - SCO OpenServer

real time operation

packet radio data exchange - protocol AX.25

on the shelf IT tools - Intel processors

proprietary DBMS

Page 21: SkyLinks - GPS system for mine transport monitoring and control Place of imple- mentation - open pit copper mine Assarel-Medet in Bulgaria

SkyLinks - GPS system for mine transport monitoring and control

Dependency of fuel consumption from velocity and load