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Small Changes @ Caunton ……
19th March 2015 for
Agenda
Brief Introduction to Caunton Some context Small changes taken Small changes we’d like to see Summary
What We Do
Technical
SiteLogistics
Manufacturing
Context
1970’s Accounting Software1978 CSC Design Software1985 3 D Modelling
1991 CNC Machinery1995 MRP Software2000 Enterprise Portal
Project Management
Software
External Models e.g. Revit
CNC Machines
Fab Shops
Paint Shop
Site
MRP System
External Detailing resource
Cold Rolled Suppliers
Black Steel Suppliers
Accounts / Job costing
Fastrak
IT Process – Enquiry / Contract
Estimate
Bid
Enterprise Portal
Project Management
Software
External Models e.g. Revit
CNC Machines
Fab Shops
Paint Shop
Site
MRP System
External Detailing resource
Cold Rolled Suppliers
Black Steel Suppliers
Accounts / Job costing
Fastrak
IT Process – Enquiry / Contract
Estimate
Bid
Enterprise Portal
Design for Downstream
Small changes taken
Use of colours for fast visual update status
Red = connected – can be issued to fabrication
Green = partly connected – cannot be issued
Grey = modelled but awaiting external information / calcs
Small changes taken
Design and drawing for efficient manufacture
Align as many holes in web and flange = can be drilled at same time
Use the same hole size = less tool changing
Few seconds saved over thousands of holes is a big benefit
P
Small changes taken
Small Changes we’d like to see
At a steel users level we see where we are and where we are going
Models – Drawings – Machines (CNC, Robots)
But ….we will still need drawings
With Execution Classes we need far better drawings right now
Small changes we’d like to see
Neutral Data - .rvt to .ifc� Accurate� Timely
Relevant Up to date
� Ability to be kept up to date BIM Execution Plans that reflect
the reality of supply chain
Small Changes we’d like to see
Type Steel & Cladding Package Technical % Sub
Package Total Development Cost % Development Cost
Renewable Energy Plant 6,400,000 163,000 2.5% 150,000,000 0.11%
Type Steel Technical % Sub Package Total Development Cost % Development Cost
Beam Column London 1,380,000 47,000 3.4% 33,120,000 0.14%
Beam Column London 1,420,000 58,400 4.1% 17,000,000 0.34%
Average 1,400,000 52,700 3.8% 25,060,000 0.21%
Small Changes we’d like to see
Type Steel Technical % Sub Package Total Development Cost % Development Cost
Shed 1 850,000 42,000 4.9% 8,500,000 0.49%
Shed 2 1,550,000 106,000 6.8% 15,500,000 0.68%
Shed 3 2,000,000 66,000 3.3% 20,000,000 0.33%
Shed 4 2,350,000 62,000 2.6% 23,500,000 0.26%
Average 1,687,500 71,333 4.2% 16,875,000 0.42%
Small Changes we’d like to see
Assumptions
– Take a contract with the highest percentage of technical costs @ 0.42%
– Use cost of money @ 5%
– No monthly interim payments - £71k “up front”
– Relate this to the contract program
Small changes we’d like to see
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27£0
£500
£1,000
£1,500
£2,000
Financing Costs
Weeks
Small Changes we’d like to see
£71,000 outlay 27 weeks ahead of normal at 5% costs £1,843
4 crews @ £10,000 / crew / week cost £40,000 per week
Site costs for just steel £8,000 / day
Finance costs £14 / day
Can we save more than £14 / day by utilising BIM during the capital expenditure phase more effectively?
Small beer = potentially a big benefit?
Feel that current focus is too much on “Op Ex BIM” and we’re in danger of not realising the “Cap Ex BIM” benefit
Summary Series of building blocks Gradual integration and converging technologies Overtime this has reaped big benefits Digital era is here – what we draw is real These small changes have had big benefits
Thank You