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Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter – Chief Operating Officer

Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

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Page 1: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

Small Scale GTL -

Upstream Sector Leads the Way

Gulf Publishing GTL Technology Forum

Houston TX

30-31 July 2014

Iain Baxter – Chief Operating Officer

Page 2: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 2

In the news today…..

Wall Street Journal Former BP Boss Tony Hayward Enjoys the Small Time

By SELINA WILLIAMS 30 July 2014

“In the oil industry, small is rarely beautiful”

Page 3: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 3

Generic project fundamentals

1. Gas Access

3. Technology 4. Finance

2. Product Offtake

Page 4: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 4

Gas handling alternatives

Reinjection & Flaring Gas Pipeline

LNG Liquefied Natural Gas

CNG Compressed Natural Gas Gas to Wire

Smaller volumes at remote locations, generating no value

Moderate to large volumes at moderate distance to a gas market

Smaller volumes with nearby market for electricity

Moderate volumes at moderate distance to gas market

Large volumes at remote locations

Gas volume, distance to market and infrastructure constraints are the key factors dictating gas solution selection

1. Gas Access

Page 5: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 5

Monetisation options don’t compete

with small scale GTL

Reinjection & Flaring

Dis

tan

ce t

o m

arke

t fo

r co

nve

rted

p

rod

uct

(km

)

Field size TCF

150

75

5+

2 1

500

LNG

Pipeline Gas to Wire

CNG

Small Scale GTL

Page 6: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 6

“Stranded oil” – vast opportunity

73Bn bbls

$ $ $ $

Source: Wood Mackenzie & Fugro Roberston

Page 7: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 7

Stranded gas – vast opportunity

>500 TCF Source: EIA & BP Statistical Report (Numbers shown on map are total reserves, not stranded gas)

Page 8: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 8

The real issues….

• Realisable gas cost

• Flow rate continuity

• Gas ownership & trading restrictions

• Dry gas following NGL recovery

Page 9: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 9

Not just the oil price…..

• Realisable net back value

• Certification for fuels

• Export infrastructure

• Fiscal regime / taxes

2. Product Offtake

Page 10: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 10

Just some of the technical aspects…

3. Technology

• Demonstrable, integrated process

• Modular, not “modularised”

• Catalyst life & replacement

• Plant availability

Page 11: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 11

A working solution is not just an

“FT Island”

Air Separation Unit

CompactGTL

FT reactor

modules

Auto

Thermal

Reformer

Unit

Steam

Systems

for ATR

and ASU

Utilities

Operational impacts must be fully understood for whole plant:

• FT tail gas recycle

• “In sympathy” trips

• Utility variability & failure

• Feed gas variability

10,000 bpd Plant

Page 12: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 12

Modular, not “modularised”

• CompactGTL technology is inherently modular

• CompactGTL reactors are simple steel plate/fin heat exchangers

• Modular technology is flexible, mass produceable & deployable in remote sites

• But “modularising“ conventional reactor vessels & equipment just adds cost!

Modular Reactor

0

0

0

0

0

0

0

0 0

0

0

0

0

0

0

0

0

0

0

0 0

0

0

0

0

0

0

0

0

0

0

0 0

0

0

0

0

0

0

0

0

0

0

0 0

0

0

0

Page 13: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 13

Long FT catalyst life is essential

Single Stage Fixed

Conventional & Modular

Slurry Bubble Column

Two Stage Fixed

Short catalyst life, frequent re-generation Low availability, high opex Unsuitable for remote site deployment Duty + standby reactors just adds cost

Catalyst continuously “replaced” High availability Large, tall reactors Unsuitable for remote site deployment

3-5 year catalyst life, no re-generation High availability, low opex Modular reactors Perfect for remote site deployment

Page 14: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 14

FT Catalyst replacement in-Situ

would shut the whole plant down!

40’ Reactor Modules

• CompactGTL reactor modules exchanged in pairs for spares

• Plant continues to operate

• No catalyst handling and safety issues on the operational site

• = High availability = low opex

Page 15: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 15

1st

Project is key

4. Finance

• Economic “Headroom” for financing costs

• Competition for capital

• Early projects - entrepreneurial

• Bankable technology for 2nd project

• So 1st project is the key

Page 16: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 16

2014 – Developments to date for

CompactGTL

• US$ 40 million reactor factory completion by Sumitomo

• MOC with Kazakh government

• US$ 300 million plant announced in Kazakhstan

• US$ 50 million new investment in company

Page 17: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 17

Kazakhstan

The size of Europe with a population of only 17 million

• Numerous remote fields

• Gas far from infrastructure & population centres

• Gas utilisation improvement is a government priority

Page 18: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 18

CompactGTL plant design for

Kazakhstan project

Fully integrated plant – remote location

Turnkey project by CompactGTL

Engineering support partner – Fluor

Operational by the end of 2017

Page 19: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 19

A major milestone….

7th March 2014 : MOC between Kazakhstan Oil Ministry & CompactGTL

Page 20: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 20

How did we do it ?

Page 21: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 21

Development pathway

3rd

Party conceptual

engineering

Pilot Demo

3rd

Party technology verification

Commercial Lab

Page 22: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 22

Competitive supplier selection

SMR Catalysts

Combustion Catalysts

FT Catalysts

SMR Reactors

FT Reactors

3 x Manufacturers

4 x Manufacturers

Catalyst

Partner

Reactor

Partner

Pilot Demo

Page 23: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 23

World class supply chain

Catalyst

suppliers

Engineering

& project

delivery

partner

FPSO Project

delivery &

expertise

Consultants

Reactor

suppliers

Reactor

modularisation

Page 24: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 24

Fully integrated plant demonstration

with Petrobras

Commercial CompactGTL FT Reactors

Constructed by Sumitomo

Comprise multiple reactor blocks proven in Brazil

Containerised into 40’ (12m) modules by KHI

Photo courtesy of Petrobras

Page 25: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 25

CompactGTL provides a complete

Turn-Key solution

Planning & FEED Execution Operations & Maintenance

Economic Appraisal

Design Concept Selection

FEED

Local Permitting

EPC Contractor

Qualification

Supported by Fluor

EPC Contractor

Tendering

High Local Content

Detailed Engineering

Procurement

Construction

Commissioning

Fluor Supervisory

Support

CGTL Turnkey Plant

Operations

Or : Operator Training –

UK & Local

CGTL Reactor

Maintenance - Local

Facilities

Local Employment &

Investment

Page 26: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 26

Takeaways

• 73Bn bbls stranded oil plus 500 TCF stranded gas are out there!

• Upstream sector leads – remote gas at zero or negative value

• Remote projects need 2-Stage FT technology

• High returns needed due to competition for capital

• 1st project opens the flood gates:

CompactGTL in 2014:

US$40 million reactor factory by SPP

MOC with Kazakh government

US$300 million Kazakhstan project

US$50 million new investment

Page 27: Small Scale GTL - Upstream Sector Leads the Way · Small Scale GTL - Upstream Sector Leads the Way Gulf Publishing GTL Technology Forum Houston TX 30-31 July 2014 Iain Baxter –

© 2014 Slide 27

Thank you