Smart Bearing Solutions2017/11/08 · 2 10/16/2017 Introduction Schaeffler – A leading global technology company 3 27.10.2017 Mechatronics, Schaeffler Trading (Shanghai) Co., Ltd

10/16/20171

Smart Bearing Solutions

5th International Conference on Sustainable Manufacturing ICSM 201727th October 2017, Shanghai China

MechatronicsSchaeffler Trading (Shanghai) Co., Ltd.

1 Introduction

2 Application Fields

3 Technical Product Features

4 Customer Benefits

5 Summary

Agenda

27.10.2017 Mechatronics, Schaeffler Trading (Shanghai) Co., Ltd.2

10/16/20172

Introduction

Schaeffler – A leading global technology company


u Integrated automotive and industrial supplier

u Around 86,600 employees in over 50 countries

u Above industry average profitability and revenue growth

22,5

77,5

Industrial Automotive

53,1

10,5

15,4

21,0

Europe Asia/Pacific Greater China Americas

EUROPE: Incl. Germany, Western, Southern and Eastern Europe, Middle East, Africa, Russia and India

Sales by division and region in 2016 (in %) Global footprint

Schaeffler Group at a glance Continuous sales growth from (in EUR bn)

#Plants #R&D Centers

Europe 48 9

Americas 14 5

Greater China 8 1

Asia / Pacific 5 2

Total 75 17

11,1 11,2

12,1

13,2 13,3

2012 2013 2014 2015 2016

u E-Clutch (GreenTec Award)u Electromechanical active roll control system

(Deutscher Innovationspreis)u High-voltage P2 hybrid module

(International Grand Prix Award for automotive innovations)

u State-of-the-art plants and testing facilitiesu Outstanding know-how inw Surface treatmentw Raw material processingw Tool Management & Prototyping / Special machinery buildingw Precision manufacturing

Introduction

Our success factors – Quality, technology and innovation


1.854 2.1002.518 2.334 2.316

2012 2013 2014 2015 2016

1) Source: Deutsches Patent- und Markenamt (DPMA)

First class manufacturing technology Selected Quality Awards 2016

Number of patent registrations in Germany1) Selected Innovation Awards 2016

u Toyota’s "Zero PPM-Award"u Dongfeng Yueda Kia Motor "Excellent Supplier Award"u Danfoss "Quality Supplier Award 2015"u Nissan's "Best Quality and Time Delivery Performance 2015"

certificateu "GM Quality Excellence Awards"u "Volkswagen Group Award"

#4 #4 #2 #2 #2

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Introduction

Global customer proximity


Höchstadt (2)Homburg (3)IngolstadtKaltennordheimLahrLuckenwaldeMagdeburgMorbach

Schweinfurt (2)SteinhagenSuhlUnnaWuppertal

HungaryDebrecenSzombathely

AustriaBerndorf-St. Veit

ItalyMomo

Czech RepublicLanskroun

SpainElgoibar

PortugalCaldas da Rainha

Great BritainLlanelliPlymouthSheffield

SwitzerlandRomanshorn

FranceCalaisChevillyHaguenau (2)

RomaniaBraşov

SlovakiaKysucké Nové MestoSkalica

CanadaStratford (2)

USACheraw (2)DanburyFort Mill (2)JoplinSpartanburgTroyWooster

MexicoIrapuatoPuebla

BrazilSorocaba (2)

South AfricaPort Elizabeth

IndiaHosurPuneVadodara (2)

ChinaAntingNanjingSuzhouTaicang (3)Yinchuan (2)

South KoreaAnsanChangwonJeonju

VietnamBien Hoa City

JapanYokohama

ThailandRayong

Production (74) R&D Centers (17)

Europe

RussiaUljanowsk

GermanyBühlElfershausenEltmannGunzenhausenHamm/SiegHerzogenaurachHirschaid

Introduction

Schaeffler Smart Ecosystem 4.0

Improvement of… downtime… product quality… process control…

Simulation of… operating state… critical loads… remaining lifetime…

Interaction by… measuring of

process data… visualization of

operating conditions… active control

of processes


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Global trend to Sensorizing

u Intelligent and interconnected industrial facilities

u Information of the operating condition

uDemand for information for self-controlling processes

Digitalization / IoT

u Smart sensors are Enabler for digitalization / IoT

u Sensor data are the key to new services

Introduction

Motivation


Process control + digitalization

q

Rotation speed

Direction of rotation

AngleTemperature

DisplacementVibration/Acceleration

FAG VarioSense Bearing

q

FAG VarioSense – modular Enabler

Load

Introduction


Sensing Location

Central provider of physical parameters

High accuracyHigh stiffness Narrow air gaps High degree ofstandardization

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1 Introduction



4 Customer Benefits

5 Summary

Agenda


Application Fields

Examples of applications for FAG VarioSense Bearing

Application FieldsPumps

Electric motorsGear boxes

Compressorsetc.


Wind

Offroad

Raw Materials

Two Wheelers

Power TransmissionIndustrial Automation

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Application Fields



Application Fields



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1 Introduction



4 Customer Benefits

5 Summary

Agenda


Technical Product Features

Configuration options

u Standard bearings with excellentmechanical performance

u Circular module carrier (cluster)

u Width of sensor module: 7mm

u No extra radial space needed

u Integration of various measurementsand parameters possible

u Customized sensor configuration

u Identical dimensions for allconfigurations

u Easy Plug & Play installation

u Tangential/Axial cable output at outerring à only suitable for stationaryouter ring

Rotation speed

Direction of rotation

Displacement

Temperature

Load

Angle

Vibration

measurable parameters:

Customized sensor configurationfor simultaneous measurement of various parameters

Designed for variable rolling bearing types and sizes


etc.

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Design

Interfacebox 1)

u Energy supplyu Signal conditioningu Connectivity

1) only required for temperature and/or displacement and/or vibration

Functional modules

Rolling bearing

Encoder

Cluster housing

Supporting ring

DGBB 62xx (05, 06, 07, 08, 09, 10)

further bearing types and sizes under development



Overview

u Rotation speed

u Temperature

uDisplacement à Force

u Vibration

u Angle Measurement

u Energy Harvesting

u Radio

u…

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Rotation speed / Direction of rotation

uHigher maximum rotational speed 2)

uHigher voltage range (4.5 V – 30 V DC) 2)

uNarrower phase shift tolerances 2)

u Sensor independent of encoder pole pitch

u Sensor can be combined with many bearing types anddiameters

uOperating temperature between - 40 and + 125 °C 2)

u A/B Open Collector 24 V DC, Conversion for Speed


Rotation speed / Direction of rotation


2) compared to competitor

Temperature

u Sensing point: PCB / Chip

u Temperature measurement range between- 40 and + 125 °C

uOperating temperature between- 40 and + 125 °C

u Resolution: 0.5 °C


Temperature und Displacement / Force


Displacement / Force

u Integrated temperature compensation and signal filtering

u Accuracy and resolution measurement is applicationdependent (stiffness, mounting conditions, force directions,bearing type, …)

uOperating temperature between - 40 and + 105 °C

Sensing point

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External Interface


External Interface 1)

u A/B Open Collector 24 V DC, Conversion for Speed

u 2 analog outputs (4 - 20 mA)

u RS-485 interface

u IP67

uUSB

u Interface 12-30 V DC

u Cable distance between sensor bearing unit andinterface 0.5 m

Dimension:L x W x H: 100 x 65 x 40

1) only required for temperature and displacement / force

1 Introduction



4 Customer Benefits

5 Summary

Agenda


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Competitive Advantages

u One bearing provides room for multiple functionalities (displacement / force, temperature)u Mounting space sufficient for several configurations

u Wide range of configurations possible

Benefitsu Standardized Schaeffler bearings as basis

u Configure to order from speed, temperature and displacement/force

u Wide range of possible applications can be covered

u Plug & Play solution

u Enabler for IoT

u Exchangeability with market standard

u Expandable to further sensing needs

u Schaeffler as your system supplier for sensorized bearings

Customer Benefits


Main Highlights

1 Introduction



4 Customer Benefits

5 Summary

Agenda


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FAG VarioSense Bearing

Summary


Functional modules

Standard bearing

Encoder

Supporting ring Cluster-housing

FAG VarioSense Bearingu ConfigurableuMultiple measurement parameters integratedu Future-proof through functional modulesu Standard construction spaceu Enabler for digitalization

Would you like to have more information?

Contact us:[email protected]@schaeffler.com

Documents

Smart Bearing Solutions2017/11/08 · 2 10/16/2017 Introduction Schaeffler – A leading global technology company 3 27.10.2017 Mechatronics, Schaeffler Trading (Shanghai) Co., Ltd