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G. SMC Project Evaluation SUSMAS E SC0208 Project-wise Report of Sectoral Monitoring Committee 1. Project Title: Engineering Sustainable Materials and Structures Action Plan 1: Sustainability through Eco-balancing (SUSMAS) (ESC0208) 2. Project Details: Nodal lab CSIR-Structural Engineering Research Centre, Chennai Participating This is a supra institutional project and being implemented by only Labs CSIR-SERC. Nodal Officer Dr. J. Rajasankar, Nodal Officer Dr. B.H. Bharatkumar, Co-Nodal Officer Task Force Prof. Santosh Kapuria, Director, CSIR-SERC Chairman Total Man Days 15600 days Approved Cost Rs. 3401.400 lakhs Fund received Rs. 2869.676 lakhs (till November 2016) Fund utilized Rs. 2595.283 lakhs (till November 2016) 3. Periodic Key Recommendations of Task Force/RC/Monitoring Committee Key Action Revised Recommendations taken on Proposed Deliverable SI.No of Task Force/RC/ Key Deliverables (approved by Monitoring Recommen- Task Force) Committee dations Task Force (5th TF meeting 13.08.2015) ."<"'':: ... '""' . ". '.,,-· .. ,, 1 To identify tangible List of • Procedure for selection de. liverables committed of sustainable alternate Achieved committed in the deliverables, binder system project along with their their status • Procedure for selection status including the and reasons of sustainable alternate Achieved reasons. for not able aggregate/ filler/fibre to achieve in system full has been • Functional prepared characterization of 2 Release of rephrased Request sent sustainable materials Achieved in amount of Rs. 190 to CSIR and and performance limited manner lakhs for the financial the full evaluation of structural year 2015-16 and Rs. amount components 85.34 lakhs for the received • Pre-engineered financial year 2016-17 structural components/ Achieved under the head 'Works system for specific use and Services' for • Methodology for completion of National assessing the strength Facility for Materials, and behavior of the Only partially Mechanics and achieved 1

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G.

SMC Project Evaluation SUSMAS ESC0208

Project-wise Report of Sectoral Monitoring Committee

1. Project Title: Engineering Sustainable Materials and Structures Action Plan 1: Sustainability through Eco-balancing (SUSMAS) (ESC0208)

2. Project Details:

Nodal lab CSIR-Structural Engineering Research Centre, Chennai

Participating This is a supra institutional project and being implemented by only

Labs CSIR-SERC.

Nodal Officer Dr. J. Rajasankar, Nodal Officer Dr. B.H. Bharatkumar, Co-Nodal Officer

Task Force Prof. Santosh Kapuria, Director, CSIR-SERC Chairman

Total Man Days 15600 days

Approved Cost Rs. 3401.400 lakhs

Fund received Rs. 2869.676 lakhs (till November 2016)

Fund utilized Rs. 2595.283 lakhs (till November 2016)

3. Periodic Key Recommendations of Task Force/RC/Monitoring Committee

Key Action Revised Recommendations taken on Proposed Deliverable SI.No of Task Force/RC/ Key

Deliverables (approved by Monitoring Recommen-Task Force) Committee dations

Task Force (5th TF meeting 13.08.2015) ."<"'':: ... '""' . ". '.,,-· .. ,,

1 To identify tangible List of • Procedure for selection de.liverables committed of sustainable alternate Achieved committed in the deliverables, binder system project along with their their status • Procedure for selection status including the and reasons of sustainable alternate Achieved reasons. for not able aggregate/ filler/fibre

to achieve in system full has been • Functional prepared characterization of

2 Release of rephrased Request sent sustainable materials Achieved in amount of Rs. 190 to CSIR and and performance limited manner lakhs for the financial the full evaluation of structural year 2015-16 and Rs. amount components 85.34 lakhs for the received • Pre-engineered financial year 2016-17 structural components/ Achieved under the head 'Works system for specific use and Services' for • Methodology for completion of National assessing the strength Facility for Materials, and behavior of the Only partially Mechanics and achieved

1

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SMC Project Evaluation SUS MAS ESC0208

Structures structural elements for (NAFAMMS). static and cyclic

3 Release of funds Request sent loading amounting to Rs. 120 to CSIR and • Know how for typical Achieved lakhs for the year partial eco-friendly building 2015-16 and Rs. 65 amount products made of lakhs for the year received from waste materials 2016-17 under the CSIR • Innovative structural Achieved head 'Apparatus and schemes for meeting Equipment' for the demands of procurement of sustain ability essential equipment • Guidelines/ Achieved as in the identified recommendation for priority list. realizing sustainable

Research Council structures • Methodologies for Achieved only

4 To highlight the List prepared design of structural in a limited deliverables made systems using manner since commencement sustainable materials; of the project "Cradle to cradle'

concept On-going • A composite National

facility for materials, mechanics and sensors' at CSIR-SERC

4. Project Achievements:

Sl. Deliverables Deliverables Achieved

If not achieved, No. promised at start reasons thereof

1 Procedure for )> Formulated a procedure for selection of selection of alternate binder such as Achieved sustainable alternate geopolymer (fly ash I GGBS) in binder system making concrete

2 Procedure for )> Developed a detailed procedure for selection of use of M-Sand, copper slag and sustainable alternate recycled aggregate as substitute for aggregate/ filler/fibre natural aggregate in making Achieved system concrete

)> Contributed towards revision of 18:383-2016 on aggregates for concrete

3 Functional )> Durability properties of concrete Achieved in limited characterization of that are made using alternate manner due to sustainable materials binder I aggregates non-availability of and performance )> Structural property characterisation specific evaluation of structural of micro alloy steel characterization components equipment

4 Pre-engineered );> Designed and developed EPS structural components/ panels including joints and Achieved system for specific use connections for precast

construction

2

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SMC Project Evaluation SUSMAS ESC0208

Sl. No.

5

6

7

8

9

10

Deliverables promised at start

Methodology for assessing! the strength and behavior of the structural elements for static and cyclic loading

Know how for typical eco-friendly building products made of waste materials

Innovative structural schemes for meeting the demands of sustainability

Guidelines/ recommendation for realizing sustainable structures

Methodologies for design of structural systems using sustainable materials; "Cradle to cradle' concept

A composite National facility for materials, mechanics and sensors' at CSIR­SERC

Deliverables Achieved

~ Constructed four class rooms at KV, CSIR-CLRI, Chennai using EPS panels and other technologies developed at CSIR-SERC

~ Transferred EPS technology for construction of G+3 and G+1 building for Hudhud cyclone relief measures by AP State Housing Corporation Ltd., Hyderabad

~ Assessed the strength and behavior of the structures I structural elements subjected to earthquake and cyclonic wind by using efficient methodologies

~ Evolved Laced Steel Concrete Composite (LSCC) panels for shock loads and also conducted performance evaluation studies

)> Developed room temperature-cured bricks I blocks using geopolymer concrete (low molar solutions)

~ Evolved an improved technology for construction of funicular shell

~ Glass Fibre Reinforced Polymer (GFRP) panel of a communication tower at sub structural level

)> Guidelines for use of alternate I recycled aggregates and industrial wastes as coarse and fine aggregates in making concrete

~ Evolved a design methodology by accounting for carbon footprint of sustainable building materials

~ Construction of the skeletal structure (including strong floor, vertical reaction walls , office space, etc.) completed

~ Implementation of service utilities in progress

3

If not achieved, reasons thereof

Partially achieved due to non­avai lability of specific testing equipment

Achieved

Achieved

Achieved

Could be achieved only in a limited manner due to delayed start of the project and link with other deliverables

On-going

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SMC Project Evaluation SUSMAS ESC0208

5. Outcomes and outputs from the projects:

a. Outcomes 1. Lead(s) identified: Number and names with TRL

St. Technology Lead

Current No. TRL

1 Precast ferrocement toilet core unit 5

2 Emergency restoration system for power lines 4

3 Flowable cement mortar water tank 4

4 Laced steel concrete composite system 4

2. Technology/Product developed: Number and names with TRL level of Development

St. Technology I Product Current No. TRL

1 Building and paver blocks using

3 geopolymer and copper slag

3. Technology/Product transferred: Number and names with name of licensee(s)

Sl. No. Technology I Product Licensee

M/s. Consortium Transmission Systems Pvt. Ltd.

1-8-64, 2nd Floor, S.S. Heights, North

Light weight EPS panels for Kamala Nagar, ECIL Post, Hyderabad

1 building construction

M/s. Synergy Thrislington, A-1 , Phase-I, Industrial Area, Mohali , Chandigarh

4. Facility created: Number and names with uniqueness & utility

List of major equipment

Sl. Equipment Name Brief Purpose No.

1 Instrumented impact testing machine High velocity impact performance of materials I structural components

2 Muffle furnace, Hot cyclic chamber Conduct accelerated fire related test

3 Carbonation chamber, Compact carbonation Carbonation studies on chamber, Air compressor concrete specimens

4 Computer based software load control system, Load testing of large structural Spares for MTS 2500 kN servo hydraulic UTM, components ±250kN capacity servo hydraulic actuator load frame, Flex test 40 controller, 50TR chiller unit

4

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SMC Project Evaluation SUS MAS ESC0208

Sl. Equipment Name Brief Purpose No.

5 Platform scale, Weighing balance, Concrete pan Concrete mix design mixer, Circular type vibration sieves

6 Miniature displacement transducer, Laser Instrumentation devices distance sensor, Multi channel controller

7 Water permeability test facility Water permeability testing of concrete specimens

8 Hydraulically operated egg laying block making Making of concrete blocks I machine pavers

9 Shutter vibrator, Walk-in fog chamber Casting and curing of concrete specimens

10 PUNDIT lab and digi-Schmidt hammer NOT on concrete specimens 11 Computing facility with peripherals, accessories Computational resources

and support systems

Major Infrastructure

A composite 'National Facility for Materials, Mechanics and Sensors' (NAFAMMS) is being established in CSIR-SERC. This facility is a combined output of the three XII Five Year Plan projects (eNano-Tics, SUSMAS and I-HEAL) of CSIR-SERC. The facility has built-up area of about 2800 m2 which includes heavy-duty test floor area of about 350 m2

, laboratory space with state-of-the-art infrastructure like health monitoring sensors, nanotechnology instruments, UTM, CTM, etc. for about 1600 m2 and office space of about 800m2

. The test area is equipped with L-shaped vertical reaction walls along with required equipment and machinery to conduct static and cyclic experiments on reasonably large size structural components.

5. Sponsored projects obtained (with details)

Sl. Projec

N Project Name Sponsor t cost Star End (in Rs. t 0

Lakhs) Assessment of concrete quality in the RCC chimney at

Manohar.A Mate , HOD civil, Moser Bear Jun- Aug-1 +4.0m EL of 15.06 275m height Projects Pvt. Ltd., New Delhi 12 12

RCC chimney at Anuppur Thermal Power Plant, MP Analysis of Three Modular Steel

2 Bridges i.e. Garden Reach Shipbuilders & Engineers

18.02 Oct- Dec-

220ft, 180ft Single Ltd. , Kolkata 12 12 Lane and 140ft Double Lane Analysis of

3 Single Lane Garden Reach Shipbuilders & Engineers

29.48 Feb- Jul-

Bridges of all Ltd., Kolkata 13 14 Spans other than

5

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SMC Project Evaluation SUSMAS ESC0208

Sl. Projec

N Project Name Sponsor t cost Star End (in Rs. t 0 Lakhs)

220ft and 180ft for all load cases to prepare complete load sp_an charts Experimental

4 Investigations on Garden Reach Shipbuilders & Engineers

35.15 Mar- May

220ft Single Lane Ltd., Kolkata 14 -14 Bridge in-house Assessment of concrete quality and integrity in the Columns and Deck slab of TG

Nov- Dec-5 for 600MW TECPRO Systems Limited, Chennai 15.05

12 12 Power Plant for APGENCO at Kakatiya Thermal Power Plant Stage II Proof checking Power Grid Corporation Ltd, Hariyana the structural design of 240m Oct- Mar-

6 high river 23.66 12 13

crossing 400kV D/C transmission line tower Condition Senior Maintenance Engineer (civil), Kota, assessment of Rajasthan civil structure of Jan- May

7 main plant 31.63 buildings & SEF

13 -13

structures of RAPS 3&4 Condition Engineer-in-charge, Visakhapatnam Steel assessment of Plant Vizag.

May Jul-8 converter & ID 12.61

fan foundation of -13 13

VSP Structural health & integrity check of the existing

9 shop floor Bharat Heavy Plate & Vessels Ltd. ,

34.07 Jul- Oct-

buildings of Visakhapatnam 13 13 BHPV, Visakhapatnam: Phase- I

6

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Sl. Projec

N Project Name Sponsor t cost Star End (in Rs. t

0 Lakhs) Condition assessment of converter & I D fan foundation

Engineer-in-charge, Visakhapatnam Steel Aug- Sep-10 RCC floors and 21.42

Steel members Plant Vizag. 13 13

at different elevations of Visakhapatnam Condition Assessment of concrete in the

Aug- Oct-11 SRP-11 building at CPCL, Manali, Chennai 12.01

CPCL and 13 13

recommendation s. Proof checking of TG foundation of power house building for 2*660

M/s L&T ECC, West Block, L&T Knowledge Oct- Mar-12 Mw, Stage-11 ,

city, Vadodara 29.16

13 14 Unit 5 & 6, Chhabra Super Critical TPS at Rajasthan, India Analytical and field Investigations of Reinforced Concrete

Deputy General Manager, TPS-1, Neyveli Oct- Mar-13 Chimney shell 39.73 and scheme to

Lignite Corporation, Neyveli. 13 14

repair the external platform, TPS-1 Expansion, NLC, Neyveli Condition Engineer-in-charge, Visakhapatnam Steel assessment of Plant Vizag.

Mar- May 14 converter & I D 12.61 fan foundation of

12 -12

VSP- Phase II Condition assessment of

15 concrete in the Afcons, Transtonnelstroy, Chennai Metro

24.73 Dec- Mar-

diaphragm walls Rail Project, Chennai 13 14 of CMRL, Chennai

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SMC Proj ect Evaluation SUSMAS ESC0208

Sl. Projec

N Project Name Sponsor t cost Star End (in Rs. t 0

Lakhs) Experimental investigations on super Structure

Hindustan Petroleum Corporation Jan- Mar-16 of the Godavari 13.00

Pipeline Bridge ltd,(HPCL) 14 14

(GPB) at Rajamundry Conditional NTPC Ltd, Farakka, Thermal Power Station assessment of RCC structure of plough table in

Apr- Sep-17 track hopper, 17.71

Stage- I, at 14 14

NTPC Power Sation at Farakka Structural Adequacy of 150m high

18 FMITV towers

PrasarBharati, AIR &DD, Chennai. 14.73 May Mar

and their -14 15 foundations for Additional Antenna Loads. Condition assessment of 270m height RCC Chimney of SKS Power SKS Power GenertationChattisgarh

Nov- Feb-19 Generation Company Limited (SKSPGCL), Raigarh, 11.96

14 15 Chattisgarh Chattisgarh. Company Limited (SKSPGCL), Raigartl, Chattisgarh. Wind tunnel force measurement investigations of

20 group effects on

SDSC SHAR, ISRO, Dos, Sriharikota 17.84 Oct- Jan

models of 14 15 second Vehicle Assembly Builiding (SVAB) Condition assessment of structurral stability

NMDC Ltd, Bailadila Iron Ore Mine, Feb- Aug-21 test of plant

Kirandul Complex. 25.76

15 15 structures and heavy equipments of

8 ~·

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SMC Project Evaluation SUSMAS ESC0208

Sl. Projec

N Project Name Sponsor t cost Star End (in Rs. t

0 Lakhs) Kirandul Complex, Phase-I.

Detailed Investigation on

Feb- Jul-22 the RLA NTPC, Tanda 22.03

15 15 structures at NTPC, Tanda. Experimental investigations on 220ft Single Lane

Garden Reach Shipbuilders & Engineers Feb- Jul-23 Bridge in-house

Ltd. 25.13

15 15 (within GRSE, Kolkata) - Load Test Condition assessment of structural components in

24 LD convertor

Vizag Steel Plant(VSP), Visakhapatnam 30.48 May

July-shop structures -15 15 at vizag steel

plant, Visakhapatnam (Phase 1) . Assessment of concrete quality and intergrity in the Columns and Deck slab of TG foundation of

May 25 Unit# 5 of 2 x Planning Manager, Larsen &Tubro Ltd. 21.17 July-660MW -15

15 Supercritical Thermal Power station at Chhabra, Rajasthan. Condition assessment of M/s. Kakrapar Atomic Power Station

Apr- Sep-26 Civil Structures of (KAPS),Nuclear Power Corporation of 24.21 KAPS 1 & 2, India, Kota (Rajasthan) 15 15

Kakrapar. Condition assessment of

27 structure stability NMDC Ltd, Bailadila Iron Ore Mine, 16.05

Jun- Dec-test of plant Kirandul Complex. 15 15 structures and heavy

9

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SMC Project Evaluation SUSMAS ESC0208

Sl. Projec

N Project Name Sponsor t cost Star End (in Rs. t 0

Lakhs) equipments of kirandul Complex, Phase-II.

Failure analysis

28 of 500 kV S/C

Skipper Ltd, Kolkata 24.00 Oct- Mar-

Transmission 15 16 Line Tower. Studies on

M/s Halfen Moment India Pvt Ltd. , Dec- May 29 reinforcing bar 12.00

couplers Ghatkopar West, Mumbai 15 -16

Condition

30 assessment of M/s.Madras Cricket Club,Chennai 12.44

Mar- Aug-the portion of the 16 16 RCC Stadium Proof-Checking

31 the Design of

M/s.Unitech Group Ltd,Chennai. 11.93 Mar- Aug-

(2B+G+17)Tower 16 16 s Structural Adequacy of 150m high

32 FM/TV towers

PrasarBharati, AIR &DO, Chennai. 3.68 Apr- Jun-

and their 16 16 foundations for Additional Antenna Loads. Studies on

M/s Halfen Moment India Pvt Ltd., Jan- Apr-33 reinforcing bar 6.76

couplers Ghatkopar West, Mumbai 16 16

Field & Analytical Investigations on 275m RC

34 chimney at

M/s Balco 15.20 Jan- Apr-

BALCO, Korba 16 16 Phase 1: Condition assessment Detailed Investigation on Dec- May

35 the RLA NTPC, Tanda 6.61 15 -16

structures at NTPC, Tanda. Technical evaluation of the under M/s.ShivalayaEngg.Associates,Avadi,Chen Jul- Oct-

36 construction 7.48 office building

nai 16 16

and residential-cum hostel

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SMC Project Evaluation SUSMAS ESC0208

Sl. Projec

N Project Name Sponsor t cost Star End (in Rs. t

0 Lakhs)

building for defence estate organization at Chennaiand recommendation s for possible remedial measures Pilot cum demonstration study on use of fly ash on

Jul- Aug-37 Geopolymer NTPC, Unchahar, UP 2.46 16 16 concrete

pavement construction at NTPC. Analysis of Double Lane Bridges of Various spans

Garden Reach shipbuilders & Engineers Jan- Aug-38 starting from 30ft Ltd (GRSE), Kolkata 16.63

16 16 in steps of 1Oft to Prepare Complete Load Span Charts Condition assessment of selected

M/s.NMDC Limited, Bacheli Complex, Jun- Dec-39 stationary 39.28 mechanical

Dantewada, Chattisgarh 16 16

structures at Bacheli Complex Condition Assessment of Structural Steel

Jun- Dec-40 Columns & Roof M/s.NTPC, BADARPUR 19.93 16 16 Trusses In TG

Hall of NTPC, Badarpur

6. External Cash Flow (ECF) generated

Rs. 772.86 lakhs

7. Societal impact created

Number of technologies that are useful to the society has been developed in CSIR­SERC over the years. These technologies were revived with advanced materials and alternate methods to suit the present need. Then these technologies were

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SMC Project Evaluation SUS MAS ESC0208

disseminated and transferred for the benefit of the society under CSIR800 program through various government agencies, industries, network of engineering colleges, etc. Micro, Small and Medium Enterprises (MSME) also assist the existing and prospective entrepreneurs by providing training and consultancy services.

Some of the technolog ies developed and upgraded subsequently with latest developments are given below: • Shallow precast funicular shells for construction of floors and roofs • Precast ferrocement service core unit • Ferrocement water tanks • Ferrocement cupboard • Precast ribbed unit • Concrete manhole cover

A team of scientists is working towards translating these technologies for the benefit of society through socio-economic intervention. As an instance, the team provided technical assistance to install Vertical Shaft Brick Kiln (VSBK) Common Facility Centre at Samiyapuram, Tamil Nadu in October 2012. The input from CSIR-SERC is in terms of optimisation of the design of the VSBK. A technology-driven solution has been offered to VSBK so that energy efficiency is achieved when compared to the conventional kiln . This activity ultimately benefits the society through brick cluster of MSME.

b. Outputs:

1. Periodic Reports Submitted Following documents describing the developments and achievements made in the project are submitted to CSIR periodically: ../ Annual progress report on the project for the years 2012-13, 2013-14, 2014-15

and 2015-16 ../ Minutes of the Task Force meetings ../ Minutes of the Research Council review meetings ../ Report for Midterm Appraisal on the project

2. Publications : i. Total number :46 (till October 2016) (SCI Journals) ii. Cumulative IF : 59.581 (as per 2015 figures) iii. Average IF : 1.295 per paper iv. Average IF/scientist : 4.583

(Totally 36 scientists contributed to this project. After accounting for the percentage time actually spent by each of them in this project, it is calculated to be equivalent to 13 scientists working full time for this Project. Therefore average IF is calculated for 13 scientists.)

3. Patents (or other forms of IP generated such as Copyrights, Designs, etc.) i. Filed : 3 (India- 2 and Abroad- 1) ii. Granted : -iii. Licensed : 1 (as part of know-how licensing)

4. Human Resource generated i. PhD fellows (g ive PhDs completed & pursuing separately)

List of PhDs completed

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SMC Project Evaluation SUSMAS ESC0208

51. Name Topic of research Completion

No. Year

1 N. Anandavalli Experimental and analytical studies on 2013 laced reinforced concrete and laced steel-concrete composite elements

2 P. Srinivasan Condition assessment and evaluation of 2014 concrete structures by advanced non-destructive methods

3 P.S. Ambily Development of ultra high performance 2015 concretes using geopolymer as binder and coper slag as filler

4 Amar Prakash Studies on steel fibre reinforced 2016 cementitious composite (SFRCC) panels subjected to high velocity impact by short projectiles

List of Ongoing PhDs

51. Name Topic of research

No.

1 S. Sundar Kumar Development of concrete with alternate binders

2 V. Bashya Studies on recycled aggregate concrete

3 R. Balagopal Structural performance of steel transmission line tower members

4 R.P. Rokade Improved assessment of magnitude and distribution of design loads on transmission line towers

5 G.S. VijayaBhaskara Influence of material on long term deflection of bridge girders

6 P. Prabha Structural elements for affordable housing

7 V. Ramesh Kumar Composite structural components for mass housing

8 MohitVerma Real time hybrid testing of structures

ii. Project fellows

s em or p . roject F II e ow

51. Name Period Topic of work No.

1 A. Thirumalaiselvi 22.08.2014- Numerical and experimental investigations

13

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SMC Project Evaluation SUSMAS ESC0208

20.05.2016 on Laced Steel-Concrete Composite Panel

2 Smriti Raj 22.08.2014- Studies towards development of steel-20.05.2016 concrete composite building products

Quick Hire Scientist (Fellow)

Sl. Name Period Topic of work No.

1 M.R. Nandakumar 12.11.2014 - Studies on ultra high strength concrete 08.07.2015

2 ShatabdiMallick 12.11.2014- Effect of creep on long span prestressed continuing concrete bridge girders

In addition, number of project assistants of different levels (graduate and post graduate qualification) were engaged to carry out the project activities.

iii. Skills imparted - Including skill set developed for techn ical services/ consu ltancyl

training purposes

Following activities were carried out towards skill development:

D t 'I f d e a1 so a vance d courses It . . ra1mng programmes con d ucte db CSIR SERC )y -Sl.

Title Duration No. 1 Communication and Power Transmission Towers 6 February-

8 February 2013 2 Sustainable Engineered Concrete (SECON 2014) 5 February-

7 February 2014 3 Recent Advances in Concrete Technology for Rail The course was conducted

Vikas Nigam Limited, New Delhi totally 4 times during the period 2014- 17

The advanced courses and training programmes are aimed at imparting the state-of-the-art knowledge to the course participants consisting of students, academicians, practising engineers and decision makers. It is estimated that about 300 participants were directly benefitted from these activities.

Graduate and post-graduate engineering students carry out their project thesis work at CSIR-SERC under the guidance of scientists of CSIR-SERC. About 35 students completed their project thesis work every year under the guidance of scientists working in this project.

Besides the above, number of senior scientists of CSIR-SERC were invited I nominated to deliver special lectures in the Training programmes conducted by several educational I research institutions, user agencies and design organisations based on the R&D work carried out in the laboratory. A partial list of such lectures s given in the following :

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Sl. No

SMC Project Evaluation SUSMAS ESC0208

• 'Prototype testing of transmission line towers', in the AICTE sponsored Faculty Development Programme at Sona College of Technology, Salem, 26 May 2012.

• 'Advanced cementitious composites and polymer composites for repair and rehabilitation of reinforced concrete structures', in the TEQIP Sponsored Short-Term Training Programme on Reinforced Concrete: Deterioration Process and its Control Measures, Anna University, Chennai, May 2, 2013.

• 'Damage assessment and strengthening of reinforced concrete beams', in the Training Programme on Corrosion Damages and Rehabilitation of Structures at Anna University, Chennai, September 12, 2014.

• 'Design of transmission and communication towers based on IS: 800 and other codal provisions', in the Training Programme on Design of Structures-! at Anna University, Chennai , November 27-December 4, 2013.

ITI apprentices were engaged to operate I maintain some of the high-end equipment purchased for this project.

5. External collaborations established:

Collaborations were established with many agencies in the form of Sponsored research projects. Scientists are also continuously with many external agencies with the aim to establish long-term association towards realising collaborative projects. Discussions were held with professors towards fostering collaborative projects of mutual interest on the subject theme of this project. This is a continuous process and expected to fructify in future.

Lead/Technology/ Product Lead/Technology 1-------.----,-----..---- -.-------------,.--- - --- --l /Product (listed Status of Time and fund Global benchmarking

above in Salient TRL IP DPRJCommer required for taking w.r.t. specifications and outcomes) Features Status cial Technical cost forward to the

Light weight EPS panels for building

construction

Mass housing

9 Indian Patent applica

tion number 24410 EL201

3

Report desired TRL

Technology Laboratory tests have A Pan-CSIR (5 transferred to proved the superior more laboratories) M/s Synergy structural strength of the Mission Mode Thrislington, product, particularly, for project proposal on Chandigarh lateral forces. The cost of mass housing has M/s. the dwelling unit (skeletal been submitted to Consortium Transmission structure) constructed with CSIR with a budget

this product is found to be of Rs. 110.25 + Rs. Systems Pvt. about 15% less than that of 52.25 crores and a Ltd. on non- the conventional method of duration of 3+2 exclusive construction. years basis.

2 Precast Societal 5 ferrocement toilet application

Research reports available

Product is found to perform A Fast Track better compared to its Translation project counterparts in terms of on this topic is durability and strength. The approved by CSIR product provides flexibi lity and being executed. to evolve variants as single

core unit (Prefer TOGO)

3 Building and Wealth 3 paver blocks from waste using geopolymer

Research papers reports

15

or multiple units.

Research papers are With a budget of and published in peer-reviewed Rs. 25 lakhs and

journals. This shows that time frame of 18

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SMC Project Evaluation SUS MAS ESC0208

Lead/Technology/ Product Lead/Technology t-- - - .--- -.---.---- - ----,,----------.--------l

Sl. /Product (listed Status of Time and fund Global benchmarking No above in Salient TRL IP DPR/Commer required for taking w.r.t. specifications and

outcomes) Features Status cial Technical cost forward to the Report desired TRL

and copper slag

4 Emergency Indigenous 4 restoration system alternate for power lines technology

5 Flowable cement Sustainable 4 mortar water tank product

6 Laced steel Strategic 4 concrete sector composite system

available

Planne Not prepared d to apply after some develo pment

Not prepared

and

the technology is superior months, the product in global standards. The can be upgraded to cost is comparable as the a higher TRL for input is an industrial waste. commercialization

Proposed product is being A Fast Track developed with Translation project specifications customized on this topic is to the requirements of our approved by CSIR environment for 1J3rd the and is being cost of importing the executed. foreign technology

Proposed water tank is being developed for customised specifications and tested to perform in our environment. The product is estimated to be cost-effective as it is built upon ferrocement technology and mortar mix design which are already proven to perform well.

Research papers on this technology are published

A Fast Track Translation project on this topic is approved by CSIR and is being executed.

Indian Patent applica tion number 18860 EL201

Research papers reports available

are in peer-reviewed journals

A sponsored research project proposal for Rs. 71.40 lakhs is in advanced stage of approvalby a DRDO laboratory.

1

us Patent applica tion number US201 4/ 013439 5A1

16

by scientists. This shows that the technology is superior in global standards. The product is unique and associated with strategic sector.

A Mission Mode project with focus to strategic sector for budget of Rs. 23.61 crores and a duration of 3 years.

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SMC Project Evaluation SUSMAS ESC0208

6. Sectoral Monitoring Committee Recommendations on Lead/Technology/Product (listed above): For each Lead/Technology/Product provide details separately:

Criteria SMC Recommendations

Name of Lead/Technology 1. Light weight EPS panels for building

/Product construction

2. Building and paver blocks using geopolymer and copper slag

3. Laced steel concrete composite system

Is the Lead/ Yes Technology/Product worth taking up further?

What is the further R&D efforts To be taken up for commercialization that need to be put by CSIR/CSIR laboratories?

Global benchmarking of the -

Lead/Technology/Product specifically wrt specifications and cost

Is the Lead/Technology/Product Techno-economic evaluation needs to be worked out worthy of commissioning a DPR at this stage?

What are the likely resources Financial resources to be generated from industries and time duration required for for lead 1 & 3. CSIR support needed (through FTT taking forward the identified Project) for lead 2. Lead/ Technology/Product to the desired TRL?

Potential stake holders who Manufacturers of construction products, Builders in may be appropriate to partner affordable housing segment, Strategic sector, technically as well as industries handling explosive chemicals and those financially dealing with high pressure operations where explosion

I blast are likely to happen

Suggestion for plausible road -map towards further development of lead/technology/product for achieving desired TRL

GO/NO GO further development GO

Other suggestions, if any, -related to benefits/usage/ commercialization

17

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·.

SMC Project Evaluation SUSMAS ESC0208

7. Identified "lessons to be learnt", especially from shortcomings/failures.

8. Comments on financial progress on the project - fund availability and utilization of fund in the project:

Financial progress is satisfactory and investment made is justified.

9. Sectoral Monitoring Committee Recommendations on Facility creation or other outcomes:

Systems and processes put in place for the National Facility created under this project to be made available and be used by other stakeholders in the country including academic institutes, industries and agencies.

10. Grading of Project Execution: Outstanding/Excellent/Very Good/ Good/ Satisfactory/Un-satisfactory

Very Good

11. Additional comments, if any:

Incubating some of the activities under the Incubation Centre, nurturing start ups in this area and scientific entrepreneurship may be explored

ar YfWMwwvck Prof. Manoj Dutta Shri P.R. Mehta

(Member) (Member)

Prof. P.S.N Rao (Member)

~ Shri SthaladiptiSaha

(Member)

QV~ Director, CSIR-SERC

(TF Chairman - Member)

Shri Ajit Singh (Member)

Dr.S. Srikanth (Member Convener)

~'1[ Director, ~RI

(TF Chairman - Member)

18

Prof. M.R. Madhav (Member)

Shri N.K. Nanda (Member)

Dir~l~o~l) (TF Chairman- Member)

~\~~ Director, CSIR-CBRI

(TF Chairman Member)