Soft Ice Cream Machine - CaterMarket

Soft Ice Cream Machine

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INDEXINDEXINDEXINDEX

GENERAGENERAGENERAGENERALLLL INFORMATIONINFORMATIONINFORMATIONINFORMATION ____________ P.2P.2P.2P.21. Announcement2. Information to the user 3. General data4. Machine Assembly Identification5. Control Panel Demonstration6. Operation Condition 7. Noise

INSTALLATIONINSTALLATIONINSTALLATIONINSTALLATION ____________ P.10P.10P.10P.101. Room Conditions 2. Electricity Connection3. Accessories Installation

OPERATIONOPERATIONOPERATIONOPERATION INSTRUCTIONINSTRUCTIONINSTRUCTIONINSTRUCTION ____________ P.14P.14P.14P.141. Processes before the First Operation2. Trial Running 3. Ice Cream Production

CLEANINGCLEANINGCLEANINGCLEANING &&&& SANITIZINGSANITIZINGSANITIZINGSANITIZING ____________ P.18P.18P.18P.181. Cleaning 2. Daily cleaning3. Sanitize and clean the beater assembly4. Clean the machine shell5. Clean the drip tray and drip pan

OPTIONALOPTIONALOPTIONALOPTIONAL FUNCTIONSFUNCTIONSFUNCTIONSFUNCTIONS ____________ P.21P.21P.21P.211. Keep-fresh System (Pre-cooling System)2. Air Pump System 3. Counter4. Mixture alert instruction 5. Rainbow6. Temperature display

TROUBLESHOOTINGTROUBLESHOOTINGTROUBLESHOOTINGTROUBLESHOOTING ____________ P.27P.27P.27P.271. Analysis table (1) 2. Analysis table (2)

CIRCUITCIRCUITCIRCUITCIRCUIT DIAGRAMDIAGRAMDIAGRAMDIAGRAM ____________ P.29P.29P.29P.29


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GENERAL INFORMATION

1.1.1.1. AnnouncementAnnouncementAnnouncementAnnouncementOur company carries out a continuing research, towardfurther development and improvement. Therefore, theinformation found in the manual is subject to changewithout further notice.All technical data, pictures and drawings contained in thismanual are not binding on the manufacturer, nor can themanufacturer be held liable for any modifications to themachine in whole or in part.

2.2.2.2. InformationInformationInformationInformation totototo thethethethe useruseruseruserFor any explanation and information regarding the machine,its spare-parts or how to operate it, the manufacturer of themachine will be available if any questions should arise.If any problem should occur, please contact ourlocal distributor or the manufacturer if nodistributor is available.

3.3.3.3. GeneralGeneralGeneralGeneral datadatadatadataAll series of soft ice cream machines can be used forproduction and distribution for two or a mixed flavoredsoft ice cream.The equipment applies the technology from severalpatents that gained, such as the unique evaporationcooling technique and the digital control system of themachine. The machine is fitted with an electronic controltemperature and consistency adjustment system bywhich the hardness level of the ice cream can directly bechosen as per person favor. The operative condition canalso be seen in a real-time display for a clear indicationfrom the indication lights that the machine is workingproperly.


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It is recommended that high quality ice cream mixesshould always be used. Always make sure that the mixesis made by high quality raw materials or ingredients fromreliable or trustworthy suppliers, so that the over-run rateand taste taken on from this machine can be farthestapproved.

NoteNoteNoteNote::::• Always follow the instruction given by the supplier.

• When using the ready-to-use ice cream mixes whichgoes with stipulated proportion mixing water, do not try toadd more water or sugar, since this may lower the qualityof the product or disturb the operating condition of themachine.

• Always remember to sanitize the machine after it hasbeen used, and always keep a strict hygiene.

• For best customer satisfaction, always taste the productbefore serving so you are always sure that you willprovide the customer with a first class product

4.4.4.4. MachineMachineMachineMachine AAAAssemblssemblssemblssemblyyyy IIIIdentificationdentificationdentificationdentificationCaptionCaptionCaptionCaption AAAA

A1. Strap Wheel A2.φ45X30X10 SealA3. Seal Cover A4 . #106 BearingA5. Gearbox Cover A6 . #105 BearingA7. Big Gear A8 . Square ShaftA9. Main Shaft A10 . Small GearA11. #303 Bearing A12 . #205 BearingA13. φ35X20X10 Seal A14. Main GearboxA15. Y- Ring A16. Seal NutA17. O- Ring


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DrawingDrawingDrawingDrawing A:A:A:A: GearboxGearboxGearboxGearbox InteriorInteriorInteriorInterior ViewViewViewView

DrawingDrawingDrawingDrawing B:B:B:B: Floor-standingFloor-standingFloor-standingFloor-standing ModelModelModelModelssss InteriorInteriorInteriorInterior ViewViewViewView


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CaptionCaptionCaptionCaption BBBBB1. Top Cover B2.Hopper Small CoverB3. Expanded Outer Tube B4.Expanded Inner TubeB5. φ16 O-Ring B6. Hopper PanelB7. Right Side Panel B8.HandleB9. Middle Plunger B10.Side PlungerB11. φ26 O-Ring B12.Bridge SealB13. Decorative Plate B14.Throat BlockB15. Cover Nut B16.Manual Screw (Long)B17. Manual Screw (Short) B18.Horizontal BarB19. Star Outlet B20.Front PanelB21. Cylinder B 22.Beater ShaftB23. Circuit Box B 24.Compressor StarterB25. Dryer B26.Expansive ValveB27. Condenser B28.FanB29. Compressor B30.FrameB31. Casters B32.MotorB33. Filter (Air/Liquid Segregator) B34. Left Side PanelB35. Motor Strap Wheel B36.StrapB37. Gearbox Strap Wheel B38.GearboxB39. Gearbox O-ring B40.Gearbox Y-ringB41. Seal Nut B42.Rear Panel

DrawingDrawingDrawingDrawing C:C:C:C: TableTableTableTable TopTopTopTop ModelsModelsModelsModels InteriorInteriorInteriorInterior ViewViewViewView


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CaptionCaptionCaptionCaption CCCCC1. Top CoverC2.Hopper Small CoverC3. Expanded Outer TubeC4. Expanded Inner TubeC5. φ16 O-Ring C6. Hopper PanelC7. Cylinder C8.Beater ShaftC9. Decorative Plate C10. φ88 O-RingC11. Throat Block C12.PlungerC13. Handle C14. φ26 O-RingC15. Bridge Seal C16.Cover NutC17. Horizontal Bar C18. Manual ScrewC19. Star Outlet C20.Drip Tray

CaptionCaptionCaptionCaption DDDDD1. Top Cover D2.Hopper Small CoverD3. Expanded Outer Tube D4.Expanded Inner TubeD5. φ16 O-Ring D6. Hopper PanelD7. Right Side Panel D8.HandleD9. Middle Plunger D10.Side PlungerD11. φ26 O-Ring D12.Bridge SealD13. Decorative Plate D14.Throat BlockD15. Cover Nut D16.Manual Screw (Long)D17. Manual Screw (Short) D18.Horizontal BarD19. Star Outlet D20.Front PanelD21. Cylinder D 22.Beater ShaftD23. Circuit Box D24.Small CondenserD25. Small Fan D26.Small CompressorD27. Compressor Starter D28.DryerD29. Expansive Valve D30.CondenserD31. Fan D32.CompressorD33.Frame D34.FootD35.Motor D36.Filter (Air/Liquid Segregator)D37. Left Side Panel D38.Motor Strap WheelD39.Strap D40.Gearbox Strap WheelD41. Gearbox D42.Gearbox O-ringD43. Gearbox Y-ring D44.Seal NutD45. Rear Panel


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DrawingDrawingDrawingDrawing D:D:D:D: Pre-coolingPre-coolingPre-coolingPre-cooling (keep-fresh)(keep-fresh)(keep-fresh)(keep-fresh) SystemSystemSystemSystem InteriorInteriorInteriorInterior ViewViewViewView

5.5.5.5. ControlControlControlControl PanelPanelPanelPanel DDDDemonstratioemonstratioemonstratioemonstrationnnn

(1) Electronic Easy IT pad Controller


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·IndicatorIndicatorIndicatorIndicator LightLightLightLight— Shows hardness level as well as productionprocess

·On/OffOn/OffOn/OffOn/Off SwitchSwitchSwitchSwitch— Stop command for washing/production ,Production Switch On

·WashWashWashWash — Washing (motor running only)·ResetResetResetReset — Validate the restart before the automatic move·SettingSettingSettingSetting — For hardness level regulation

(2) Simplified 4 buttons Controller

(3) Electronic Easy IT pad Control


·WashWashWashWash — Washing (motor running only)·ResetResetResetReset — Validate the restart before the automatic move·SettingSettingSettingSetting — For hardness level regulation

WWWWarningarningarningarning::::The suggested hardness level to be adjusted as per normalsurroundings 28℃, should be the fourth or the fifth.Adjust the ice cream to be harder only if the ambienttemperature becomes higher.Adjust the hardness to be too high lastly would cause damageto the scrape or even the motor.


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Note:Note:Note:Note:·The Simplified 4 button electronic controller comes withoutthe hardness digital regulator and production processindicator, comparing to this above controller.

(3) Consistency/Hardness Regulation for the simplified 4button electronic controller.

(4) Number Display Electronic Controller

Harden

Soften

Number display


·WashWashWashWash — Washing (motor running only)·ResetResetResetReset — Validate the restart before the automatic move·SettingSettingSettingSetting — For hardness level regulation· NumberNumberNumberNumber DisplayDisplayDisplayDisplay — Shows hardness level as well as

production process

The consistency Controller(refer to the image on the right)

is Installed on theSide Panel


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6.6.6.6. OperationOperationOperationOperation ConditionConditionConditionConditionThe operation requirement for the equipment is asbellows:

• Voltage 220 V (190V~245V)• Operating air temperature 5 ºC – 48 ºC• Max relative air humidity 90 %• Max height above sea level 2000 m• Normal atmospheric condition

7.7.7.7. NoiseNoiseNoiseNoiseThe noise level is normally bellow 55 dB which varies frommodel to model.

INSTALLATION

1.1.1.1. RoomRoomRoomRoom ConditionsConditionsConditionsConditionsThe room used for the operation of the soft ice creammachine must be able to provide air that can circulatefreely, to prevent over-heating. Therefore the distancefrom the machine to the wall must be at least 200 mm tothe closest wall. It is better to leave no less than 500mmfor the ventilation side.

The space where the machine is located should be keptclean, in order to prevent dust or other particles to besucked into the machine by its fan.The place where the machine stands should be firm anddry and there should not be any heat sources within 500mm to the machine.

NOTE:NOTE:NOTE:NOTE: If the minimum room condition is not followed, itmay affect the operation of the machine and its outputcapacity.


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PicturePicturePicturePicture FFFForororor InstructionInstructionInstructionInstruction OfOfOfOf MMMMaaaacccchhhhiiiinnnneeeessss PPPPlacementlacementlacementlacement

2.2.2.2. ElectricityElectricityElectricityElectricity ConnectionConnectionConnectionConnection

It is of great importance that the power supply to themachine is within the permitted range 190V~245V, with acurrent capacity above 16 A, also that the machine can beproperly grounded. If the voltage should be outside thepermitted range, then the machine safety protection willprevent the machine to start and the machine need to berestarted. The cross-section area of the cable that isconnecting the machine with its power source should beover 2.5mm2 and the length shorter than 6m.

WWWWarning:arning:arning:arning: if the power cable should of any reason bedamaged, a skilled technician with sufficient knowledgeand skill should immediately replace it.

WWWWarning:arning:arning:arning: Always ensure that socket of the powersource is properly grounded before connecting themachine.

3.3.3.3. AccessoriesAccessoriesAccessoriesAccessories InstallationInstallationInstallationInstallation


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IMPORTANT:Remember to clean the soft ice cream machine and itsparts before using the first time you start to use themachine

(1) Beater shaft and throat block Installation

(a) Manually loosen off the plastic/stainless steel screws totake down the throat block. Disassembly all the parts includinghorizontal bar, bolts, and the gaskets.Prepare a container (pan) of sanitary water. Put the assemblyinto the water and clean it one by one to get rid of any dust ordirt as well as the lubricating oil.

(b) Take out the stell beater shaft from the cylinder by pulling &slight rotating. After washing the shafts, insert the beater shaftassembly back into the chilling cylinder.Make sure there is clear without any dirt or stuff.

(c) Assemble the throat block:·Insert the plunger and make sure it isproperly Installed because the middleplunger is different from the other two.·Make sure the plunger with squaresealing always in the middle.·Insert the horizontal bar to make the plunger place and finally

After installing the beater shaft, turnon the machine without the throatblock, inspect to make sure that the

rotating direction is alwaysclock-wise.


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put the O-ring on its place.· Check to see if the O-ring sealing is in good conditionbecause any inaccurate location would cause unexpectedliquid leak.

Put a thin layer of lubricant oil on theplunger and the O-rings which is forsealing the throat block with themachine.

To attach the throat block to the machine, use its body topress up the three springy touch plunger.Finally aim so that the four holes on the throat block bodyfit into the four screws on the machine.

Make sure the O-ring gasket is located well completely withoutany shift. Also the cylinder peak must touch well with the O ringsealing otherwise the gasket may be torn down or finallycauses leakage.

Carefully insert the middle plunger into the hole. The gasket isdifferent from the other two, please turn the plunger sidewaybefore the insert. This is to protect the gasket from pressing totear because the silicon material is weak.

(2) Expanded Tube Installation


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InstructionsInstructionsInstructionsInstructions ofofofof usingusingusingusing thethethethe expandedexpandedexpandedexpanded tube:tube:tube:tube:·Sleeve upper tube into the lower tube to make the holesconnective with each other.·Press it to make it inserting into the hole of hopper.· Control the feeding by adjusting the air outlet. It isrecommended that it is good for high over-run to feed only 1/3of the chilling cylinder and leave the outlet 1/3 open so that notonly enough space for expansion can be guaranteed, but alsothe cylinder can be well re-supplied.

After pouring enough the ice cream material and adjusting well theair outlet, cover the hopper so as to keep the material clean fromdust as well as preserving the cold temperature.

OPERATION INSTRUCTION

1.1.1.1. ProcessesProcessesProcessesProcesses BeforeBeforeBeforeBefore TheTheTheThe FirstFirstFirstFirst OperationOperationOperationOperation(1) Clean the throat block(2) Clean up the hopper(3) Clean up the cylinder and beater shaft

2.2.2.2. TrialTrialTrialTrial RunningRunningRunningRunningAfter properly installing all the accessories, a trial running


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before ice cream production must be carries out to ensureeverything is in good condition.(1) Press CLEANCLEANCLEANCLEAN button, the motor starts and the beaterrotates via transmission. Press STOPSTOPSTOPSTOP button, the motorstops and the beater halt accordingly.

(2) Press PRODUCTIONPRODUCTIONPRODUCTIONPRODUCTION button, the machine enters intorefrigeration mode. The beater motor starting running firstwhile within 10 seconds, the fan, compressor, condenserstarts respectively. Hot air is discharged from theventilation holes on the side panel. The temperature of thechilling cylinder drops down shortly and gradually whichturns out to be frosty in no more than one minutes. PleaseSTOPSTOPSTOPSTOP button,. The whole unit stops.

3.3.3.3. IceIceIceIce CreamCreamCreamCream ProductionProductionProductionProduction(1) Pour the ready ice cream mix into the two hoppers.Turn the air outlet open to make the feeding into action tillthe chilling cylinder is filled.

(2) Let the ice cream mix free to flow deeply for 2 minutesand then press the ON/OFFON/OFFON/OFFON/OFF button. The motor starts firstand within 10 seconds other electrical components followsup and the whole machine will go into production mode.The ice cream can be finished in 3 to 8 minutes which

Caution:Caution:Caution:Caution:Remove the beater shaft from the chilling cylinder withoutany ice cream material and the trial running is not allowedfor more than 3 minutes because in that case therefrigeration takes too long and the chilling cylinder wouldbe too frosty that might cause damage to the shaft.


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varies from models. (For the first batch, the production timeis normally around 6 to 12 minutes)(3) Draw down the handles on the throat block tomake dispense. Every time when drawing the handle, themotor and beater will start to pull the ice cream out by theforces of helicity. The left and right discharge outlets at thebottom of the spigot are related respectively to the left andright chilling cylinder from where you can dispense youroptional flavor of ice cream. The middle outlet is applicableto both of the chilling cylinder and thus it dispenses amixed flavor of ice cream.

(4) As soon as the ice cream reaches to the stipulatedhardness, the OVERLOADOVERLOADOVERLOADOVERLOAD indicator will be switching onand the production will stop automatically. The productionrestart in 7 minutes. During this period, if it is required tocontinue producing ice cream without waiting, press theRESETRESETRESETRESET button to for immediate restart.

Caution:Keep close attention to the material capacity in thehopper. Make sure the material will never be emptyotherwise consecutive production would cause noiseand even damage to the beater. Check the materialcapacity through the visual inner cover from time to timeand re-supply accordingly if necessary.

Caution:If it is not necessary for dispensing ice cream even if thehardness is achieved, do not push the RESET buttonfrequently otherwise the ice cream inside may possiblebecomes too hard to serve, and also it is a waste ofelectricity consumption.


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(5) Consistency (Hardness) AdjustmentThe general principle of hardness control is based on thefact that the motor current increase as the loading grows.When the current reaches up to the stipulated rate, thecontrol circuit reacts and stops the production.

Normally a proper rate of hardness is pre-set up in factorybefore delivery. If an optional rate of hardness is required,please adjust the rate on the control panel or the knob.For electronic controller which includes IT pad for hardnessadjustment, press - to soften the ice cream andrespectively press + for hardening.

TheTheTheThe SpecificSpecificSpecificSpecific processprocessprocessprocess isisisis asasasas below:below:below:below:(a) Press SETTINGSETTINGSETTINGSETTING button for three seconds, theHARDNESS indicator flashes to show its current hardnessrate.(b) If the ice cream is too hard from the preferable taste,press - consecutively till it reaches to the favorite softerrate and then press SETTING again to save.(c) If the ice cream is too soft from the preferable taste,press +consecutively till it reaches to the favorite harderrate.

(6). After confirming that the proper hardness rate, pressSETTINGSETTINGSETTINGSETTING button to save the rate.

Wait for approximately one minute for each stepmentioned above before implementing the next step,otherwise it may not completely go through theexpected effect.


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For the simplified electronic controlleror the traditional controller,please rotates the knobs as theright image to selectyour preferable hardness.

CLEANING & SANITIZING

1.1.1.1. CleaningCleaningCleaningCleaning

NoticeIn order to ensure that the machine is clean, before it isused the first time its parts needs to be sanitized andwashed. The cleaning process is also necessary as a dailyroutine after soft ice cream production has been done or ifthe machine has not been used for a long time.

If the ice cream reaches up to the required hardness butthe production is still working, please adjust the hardnessto SOFTSOFTSOFTSOFT tag to stop the production.

If the production stops without reaching up to the requiredhardness, it is caused by OVERLOAD. Please adjust thehardness to HARD tag to restart the production. Theproduction automatically stops again when ice creambeing harder so that the machine will not happens to be“FROZEN CYLINDER” which harms the beater andcompressor.

WWWWAAAARNING:RNING:RNING:RNING:Before disassembling any parts, alwaysremember to stop and unplug the machine.


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IMPORTANT:IMPORTANT:IMPORTANT:IMPORTANT:

Because this is a food-producing machine, alwaysremember to keep good hygiene and to wash andsanitize all parts that have been in contact with theproduct after the machine has been used.

After the cleaning process is done then the parts shouldbe rinsed with bacteria- free drinking water andthereafter dried.

The temperature of the wwwwaaaaterterterter used during cleaning, shouldnever exceed 40404040 ººººCCCC since it may cause damage to theplastic parts and seal in the machine.

INFORMATION

To prepare sanitizing solution you need to:1. Fill a 5 L container with water.2. Pour one bag of sanitizer into the water.3. Mix the solution for 2 minutes or until all the sanitizer isdissolved.

4.The sanitizing solution is ready to be used.

2.2.2.2. DailyDailyDailyDaily cleaningcleaningcleaningcleaningMildew and bacteria can thrive and multiply rapidly in fatmixture contents, therefore cleaning and sterilizing must be

Always remember to be careful while handlingthe sanitizing powder or solution, since it maycause personal injury or irritation if inhaled orif it get in contact with sensitive parts of thebody (like the eyes).


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carried out as above mentioned with utmost care.

All stainless steel materials used for parts in contacts withmixture and ice cream are easy to clean but do not preventthe proliferation of mildew if not cleaned sufficiently.

(1) Sanitize and clean the hoppers and the coolingcylinders(2) Sanitize and clean the throat block

a. Disassembly the throat block with the metal keyaccompanying with the machine package.

b. Put the block into detergent liquid or water. Rise anddrop several times and especially to clean up thegaskets, plunger and sealing.

3.3.3.3. Sanitize and clean the beater assembly(1) Pour water into the hopper while the throat block is fixedon, be sure the water is enough for cleaning.

(2) Press the WASHWASHWASHWASH button, the beater runs strongly forself-cleaning. After a few minutes, press theWASHWASHWASHWASH buttonto turn off the beater and then take out the throat blockslowly to pour out the miry water.

4.4.4.4. Clean the machine shell with a cloth drenchedin a sanitizer.5.5.5.5. Clean the drip tray with water and sanitizer.

Caution:Too hot water could damage the special materials of themachine suck as the silicon gasket.


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OPTIONAL FUNCTIONS

The below functions are selective. They are available onlyin unit models with key letters “H” / “P” / “C” / ”M” / ”R” / ”T”.

1.1.1.1. Keep-freshKeep-freshKeep-freshKeep-fresh SystemSystemSystemSystem (Pre-cooling(Pre-cooling(Pre-cooling(Pre-cooling System)System)System)System)For regular machine, the ice cream has to be cleaned upwhen the machines stop dispensing ice cream in night-time,otherwise the ice cream remainder inside the hopper andcylinder will melt or even get rot by the next morning.

This device is designed for convenience and feasibility ofkeeping ice cream over-night inside the machine withoutany cleaning.

AboutAboutAboutAbout HowHowHowHow ToToToTo UseUseUseUse ThisThisThisThis Function:Function:Function:Function:

(1)Use this function during the daytime when the machineis running for business, it can be capable of promoting theoutput capacity as the material mix becomes cooler andthen it shortens the production time.

(2)Use this function during the nighttime when the machineis not running for business, it can be capable ofrefrigerating the hopper & cylinder intermittently.

(3) If lower temperature is required, please take down theside panel and find the pre-cooling device box. Rotate theknob to regulate the preferable temperature.

NOTE:NOTE:NOTE:NOTE: TTTThishishishis functionfunctionfunctionfunction alwaysalwaysalwaysalways useuseuseuse keykeykeykey letterletterletterletter ““““HHHH””””....


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LocationLocationLocationLocation OfOfOfOf TheTheTheThe FunctionFunctionFunctionFunction SwitchSwitchSwitchSwitch

LocationLocationLocationLocation OfOfOfOf TheTheTheThe FunctionFunctionFunctionFunction SwitchSwitchSwitchSwitch

This function is not running always. Therefore it is notnecessary to worry about high power consumption.This function runs only when the hopper temperatureis detected to be higher than the expected rate. Assoon as the hopper is cold enough, the functionautomatically runs down.


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2.2.2.2. AirAirAirAir PumpPumpPumpPumpThis device is designed to pump air intermittently into the cylinderwhen the production is effected. It makes the taste of ice creammuch better, saves the cost because of less mixture consumption.It works automatically when the unit is in PRODUCTIONmode.

NOTE:NOTE:NOTE:NOTE: ThisThisThisThis functionfunctionfunctionfunction alwaysalwaysalwaysalways useuseuseuse keykeykeykey letterletterletterletter ““““PPPP””””....

3.3.3.3. CounterCounterCounterCounterThis device is designed to count ice cream quantity fordaily sale. It displays the numbers of ice cream serving andcounts the number up while each time the handle is beingpulled down. With a lock, this device is convenient for shopmanagement & accounting

AboutAboutAboutAbout HowHowHowHow ToToToTo UseUseUseUse ThisThisThisThis Function:Function:Function:Function:

This device works when the unite is in PRODUCTIONmode. It automatically counts the number up when the s/shandle is pulled down.

To reset the number, take off the lock and press the button.To lock the counter, simply hang the lock up from the smallhole of the RESET button.

This function is not running always. To prevent the airinjection from stopping the ice cream feed, the airpump generator runs intermittently (always 20 secondsrunning and 20 seconds halt).


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Ice Cream Number Display

Small Hole For Lock RESET

NOTE:NOTE:NOTE:NOTE: ThisThisThisThis functionfunctionfunctionfunction alwaysalwaysalwaysalways useuseuseuse keykeykeykey letterletterletterletter ““““CCCC””””....

4.4.4.4. MixtureMixtureMixtureMixture AlertAlertAlertAlert

Left hopper indicator

Right hopper indicator

This device reminds user of the time to re-support icecream mixture so as to avoid ‘empty cylinder’ and toguarantee consecutive feeding for consecutive ice creamserving. Once the ice cream mixture inside the hopper fallsto the low limited level the stipulated indicator shines on.NOTE:NOTE:NOTE:NOTE: ThisThisThisThis functionfunctionfunctionfunction alwaysalwaysalwaysalways useuseuseuse keykeykeykey letterletterletterletter ““““MMMM””””....


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5.5.5.5. RainbowRainbowRainbowRainbow·CleanCleanCleanClean beforebeforebeforebefore productionproductionproductionproductionBefore production please wash and disinfect thecomponents, pipes, containers which contact with foodcomponents, pipes, containers.

·HowHowHowHow totototo productionproductionproductionproductionConnect to the power supply, press the rocker switch up (–),left light turns on, lift up the front up-down board of the icecream machine, listen to the left rainbow pump whether it isworking properly.Then press rocker switch down (﹦), the right light turns on,listen to the right rainbow pump whether it is workingcorrectly.Then put down the front up-down board, press the rockerswitch on middle position (O) to pending next step.

·FilterFilterFilterFilter thethethethe jamjamjamjamFilter the jam into smooth in order to avoid the jam block toplug into the hole. Also insure the jam with enough sugarpercentage to prevent the ice jam blocks the ring grooveand hole.

·PumpPumpPumpPump thethethethe jamjamjamjamPut the filtered jam into two containers, placed in cabinets,and put the two suction tubes into the containers.Press the rocker switch up (–), lift up the up-down board ofthe ice cream machine.When the left rainbow pump pumps the jam into thedischarge block, then press the rocker switch down (﹦ ).When the right rainbow pump pumps the jam into the


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discharge block, then put down the up-down board to stoppumps working.When ice cream come out it would be with rainbow.

· CleanCleanCleanClean afterafterafterafter productionproductionproductionproductionUnplug the input tube which connects with discharge block,and lift up the suction tubes at the same time.Put the suction tube into the container with clean water ofabout 40 ℃.Open the appropriate switch, lift up the front up-down boardso that the pump works, until the pipeline can be out of allclean water.

Remarks:Remarks:Remarks:Remarks:

NOTENOTENOTENOTE：ThisThisThisThis functionfunctionfunctionfunction alwaysalwaysalwaysalways useuseuseuse keykeykeykey letterletterletterletter ““““RRRR””””....

6.6.6.6. TemperatureTemperatureTemperatureTemperature DisplayDisplayDisplayDisplay

Shows the temperature of the cylinder

NOTE:NOTE:NOTE:NOTE: TTTThishishishis functionfunctionfunctionfunction alwaysalwaysalwaysalways useuseuseuse keykeykeykey letterletterletterletter ““““TTTT””””....

UP-DOWN BOARD

ROCKER SWITCH


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TROUBLESHOOTING1.1.1.1. AAAAnalysisnalysisnalysisnalysis tabletabletabletable (1)(1)(1)(1)

ProblemsProblems ReasonsReasons PossiblePossible CausesCauses SolutionsSolutions SuggestedSuggested

Refrigeration

Is

Disable

1.Thecompressordoes not run

A. The starter orcapacitor breaks down.

B. The overloadprotection is defective

C. Power voltage is toolow or the section areaof the electric cable istoo narrow that itcauses low voltage.

A.B. Change the newonesC. Contact the localpower supply station formore details or match aunit of regulator. Changea new cable for a largesection if it is caused bythe cable.

2.The chillingsystem isblocked by ice

Moisture exists Clean up the moisture

3. Leakage ofrefrigerantgas

The chilling system isnot completely/properlysealed.

Check up the leakageand repair accordinglyby vacuumizing andrefilling refrigerant gas.

Ice cream isnot hardenougheven though itis alreadyregulated tobe the hardestrate.

Refrigerationis too weak

A. Refrigerant gas islacking (not enough) ornot re-filling enough.

B. The machine hasbeen used for a longtime. The leakage isover normal annualvolume.

Refill the refrigerationsystem with thecorresponding gas type.The volume to be refilledmust comply with theamount indicated on thecompressor plate sheet.

Repair the leakagebefore refilling

Improperevaporatingtemperatureof therefrigerating

The thermal expansionvalve is not properlyadjusted

Adjust the valve so thatthe evaporatingtemperature to make it inbest state.


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2.2.2.2. AAAAnalysisnalysisnalysisnalysis tabletabletabletable (2)(2)(2)(2)

ProblemsProblems ReasonsReasons PossiblePossible CausesCauses SolutionsSolutions SuggestedSuggested

Leakage ofthe ice creamstuff or water

1.Leakagefrom thethroat block

A. The gaskets on theplunger or the sealingO-ring is not properlyinstalled, or not well inlocation, or has beenalready defective.

Change some newgaskets or sealing.

B. The fixing screws onthroat block are nottight enough or notproperly mounted

Mount the screw inproper position andtighten it up.

2. Leakagefrom the gearbox

The Y-ring or O-ringsealing is defective orbroken down

Change some newgaskets or sealing.

The ice creamis not able todischarged.

The ice creamis too hard

A. The ice creammaterial involves toomuch proportion ofsugar

B. Improper overloadproof adjustment

A. Use the ready-to-usematerial from goodsupplier or adjust theproportion of recipe

B. Turn to theprofessional repair manfor the adjustment of theoverload proof

The beatershaft does notrotate

A. Motor is brokendownB, The control circuit isdefectiveC. The transmissionbelts are too loose.D. The gear box isdefective.

Repair or change thedamaged parts

ImproperOperation

The front section of icecream in the chillingcylinder is hard whilethe left part being toosoft.

Make sure that materialinside the cylinder isfeed equably beforestarting the run themachine.


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CIRCUIT DIAGRAM

Diagram of the 220V knob controller machines

DZ —— Electronic Circuit boardHK —— Command SwitchK1 —— Travel Switch (Limit Switch)K2 —— Reset SwitchB1 ——Main TransformerB2 ——Current SensorXD1 —— Overload IndicatorXD2 —— Production IndicatorD1 —— Stirrer MotorD2 —— CompressorD3 —— Fan MotorC1—— Alternating Contactor


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Diagram for the 380V simplified controller machinesDZ----Electronic circuit boardK------Travel switch (limit switch)B1----Main transformerB2, B3-----Current sensorC1, C2-----Alternating contactorD1-----Stirrer motorD2-----Compressor D3-----Fan motor

Diagram for the 220V simplified controller machines


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DZ-----Electronic Circuit BoardK------Travel Switch (Limit Switch)K1，K2------Direct Current RelayB1-----main TransformerB2-----Main SensorD1-----Stirrer MotorD2-----CompressorD3-----Fan Motor

Diagram of the 220V computer controller machines

BH —— Computer ControllerK —— Travel Switch (Limit Switch)K1,K2 —— Direct Current RelayB1 —— Main TransformerB2 —— Main SensorD1 —— Stirrer MotorD2 —— CompressorD3 —— Fan Motor


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ACCESSORIES PACKAGE

1. 4 PCSφ26 O-ring for side plungers2. 1 PCSφ26 O-ring and 1 PCS bridge gasket for

middle plunger3. 2 PCSφ88 O-ring for throat block4. 4 PCSφ16 O-ring for expanded tube5. 2 SETS of expanded tube

(The above list is for reference only. The actual breakdownmay vary as per different customer’s request)

CautionCautionCautionCaution： KeepKeepKeepKeep thethethethe childrenchildrenchildrenchildren awayawayawayaway fromfromfromfrom thethethethe machinemachinemachinemachine totototoavoidavoidavoidavoid anyanyanyany dangerdangerdangerdanger totototo thethethethe children.children.children.children.

Caution:Caution:Caution:Caution:The above drawing and information are for reference only.They are subject to change as per production renovationnecessity.For the accurate diagram for any fixing or maintenance,please refer to the sticker on the circuit box cover.

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