Solar Expert Webinar -Top 10 Technical Lessons for PV Projects

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    Top 10 Technical Lessons

    for PV Projectsfrom planning to grid integration

    ROBERT PFATISCHER,MANAGING DIRECTOR,HEAD QUALITY SERVICES PV

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    About meteocontrol

    30 years of expertise

    Market leader in professional monitoring

    31.000 PV-systems, 6.7 GWp Quality Services covering total investment

    volume of EUR 10 billion

    100 employees worldwide

    Member of S.A.G. group

    OFFICES and strategic partners

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    Quality Services meteocontrol

    3

    Technical Acceptance Monitoring of PV Systems

    Operation Management

    Construction Phase

    Deconstructio

    nandRecycling

    Operations Phase

    Technical Due Diligence

    Planning Phase

    Construction Supervision

    Technical System Rating

    Yield Reports & Consulting

    Manufacturer Auditing

    Forecasts

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    AGENDA

    SESSION I: Planning and Contracts

    Lesson 1: Securing yield in planning phaseLesson 2: Verifying design and estimations

    Lesson 3: Contracts

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    Lesson 1: Securing yield in the planning phase

    Yield is depending on the right components:

    Modules

    Substructure Cabling

    Inverters

    Grid connection

    Monitoring

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    Lesson 1: Securing yield in the planning phase

    Is module output really securein the long term?

    IEC is not enough!

    J ust a sample test (6-8 modules)

    To secure multi MWp projects, anevaluation of product AND process isrequired

    On-site appointment, production site

    Focus on quality assurance

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    Lesson 1: Securing yield in the planning phase

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    Lesson 2: Verifying design and estimations

    High-quality yield reports minimizingfinancial risks:

    Precise simulation

    Evaluation of irradiation data

    Validation of real operational data

    Experience in comparable projects

    Essential information for investors

    Accepted by banks

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    Lesson 2: Verifying design and estimations

    Accuracy of +/- 2 % is achievable:

    Correct information

    Real installed power High quality measurements

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100

    crystalline CdTe a-Si CIS

    Yield Report Real Operation

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    Lesson 2: Verifying design and estimations

    Solid technical foundation is indispensable:

    Comprehensive Technical Due Diligence

    Evaluating yield reports Project audit (location, components,

    design, partners)

    Technical terms of contracts

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    Lesson 3: Contracts EPC and O&M

    A defined framework for a successful partnership:

    Clearly defined scope of work

    Realistic time schedule Defined milestones and payments

    Guarantees with conditions

    Quality control chain defined

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    Lesson 3: Contracts Example EPC

    Module quality has to be verified:

    Definition in contract

    Datasheet or flash value? Number of microcracks?

    Samples in laboratory/field

    What happens if tolerances orspecifications are not met?

    Sample 1

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    Lesson 3: Contracts Example O&M

    Availability level has to beguaranteed:

    Definition in contract

    Time based only or technicalavailability?

    Backed up by manufacturer?

    Penalties defined

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    Lesson 3: Contracts

    Technical rating of PV systems gives an overallrisk evaluation:

    Condensed results

    Accelerates the financing process

    Certifies the PV systems quality andfailure risk of the plant

    Rating of project planning,

    EPC/O&M contracts, construction andoperational phase

    Accredited by the German accreditation body

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    ANY QUESTIONS ?

    SESSION I: Planning and Contracts

    Lesson 1: Securing yield in planning phaseLesson 2: Verifying design and estimations

    Lesson 3: Contracts

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    AGENDA

    SESSION II: Construction and Operation

    Lesson 4: Independent Construction SupervisionLesson 5: Technical Acceptance

    Lesson 6: Detailed Measurements

    Lesson 7: Professional Operation Management

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    Lesson 4: Independent Construction Supervision

    Taking the hassle out of the PV systeminstallation work:

    Technical support/advice for the investor

    On-site presence on behalf of the investor

    Direct interface between investor and EPC

    Quality control during construction

    Identification and correction of defects

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    Lesson 5: Technical Acceptance

    Quality assurance from independent experts:

    Verification of project specifications

    Verification and evaluation ofvendor protocols

    Visual check of all components

    Detailed measurements on site

    Evaluation of outage risk

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    Lesson 5: Technical Acceptance Bad Jobs

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    Lesson 6: Detailed Measurements STC power

    Quality assurance from independentexperts:

    Small sample in a laboratory

    Bigger sample in the field

    Referencing on-site values tolaboratory measurements

    Overview on the real installed power

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    Lesson 6: Detailed Measurements EL testing

    Reduced performance might not bedetected immediately!

    Electro-Luminescence uncovers

    damages of the cells

    Damages can break up in the wholechain:

    module production

    transportation assembly

    after several years of operation

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    Lesson 6: Detailed Measurements EL testing

    Reduced performance might not bedetected immediately!

    1: inactive cell-areas

    2: micro-cracks

    3: gridfinger defects

    Power reduction: -1.3%

    1

    23

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    Lesson 6: Detailed Measurements EL testing

    Reduced performance might not bedetected immediately!

    Severly damaged cells

    Big parts inactive

    Power reduction: -6.5%

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    Lesson 6: Detailed Measurements Thermography

    Testing of systems in operation:

    Examination of 100% of the modules

    Indications for potential or existingdefects

    Can be performed during operation

    For big plants innovative solutions arerequired

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    Lesson 6: Detailed Measurements - Thermography

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    Lesson 6: Detailed Measurements - Thermography

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    Cell string defect Hotspot

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    Lesson 7: Professional Operation Management

    Shading Soiling

    Hotspots Fire

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    Lesson 7: Professional Operation Management

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    relatives

    hare

    Energy loss

    Number of events

    A PV plant has on average 5 to 10 events of incidents per year.

    Source: meteocontrol, 2011

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    Lesson 7: Professional Operation Management

    Securing return on investment withyield-driven PV operations management:

    Monthly investor reports

    Rapid response in the event of an outage

    Maintenance and repairs

    Organization and documentationof maintenance and repairs

    On-site visits (optional)

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    Lesson 7: Professional Operation Management

    50%

    55%

    60%

    65%

    70%

    75%

    80%

    85%

    90%

    mean PR: 76,9 %

    PV-systems without professionalmonitoring

    PV-systems with professional O&M

    mean PR: 81,3 %

    PV-systems in Europe, Year of operation 2011, commissioned 2005-2010

    Yield loss without quality assurance -3,6 % (for comparison: Fraunhofer ISE,K. Kiefer, LBBW Konferenz Erneuerbare Energien, Leipzig 08)

    PerformanceRatio

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    Lesson 7: Professional Operation Management

    1.3%

    1.5%

    1.3%

    1.7%

    1.1%

    1.7%

    0.9%

    1.8%

    0.9%

    2.0%

    0.8%

    2.1%

    +0.2%+0.4%

    +0.6%

    +0.9%

    +1.1%+1.3%

    10kWp

    30kWp

    100kWp

    500kWp

    1000kWp

    5000kWp

    Plantpower

    increase offinancialyield

    The yield calculation bases on a typical plant configuration and standardassumptions for financing and taxes.

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    ANY QUESTIONS ?

    SESSION II: Construction and Operation

    Lesson 4: Independent Construction Supervision

    Lesson 5: Technical Acceptance

    Lesson 6: Detailed Measurements

    Lesson 7: Professional Operation Management

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    AGENDA

    SESSION III: Grid Integration and Energy Trading

    Lesson 8: Monitoring and Grid Connection

    Lesson 9: Power Management

    Lesson 10: Energy Trading

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    Lesson 8: Monitoring and Grid Connection

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    Lesson 8: Monitoring and Grid Connection

    Intelligent solutions for optimum yield:

    Internet based

    Alarm management for earlydetection of faults

    Detailed reports for transparentanalysis

    Reporting features included

    Virtual control for many PV plants

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    Lesson 8: Monitoring and Grid Connection

    Increasing requirements for grid connectionhave to be managed:

    Active power control

    Reactive power control

    Ramp up/down limits

    Forecasting energy generation

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    Lesson 9: Power Management - Example Germany

    =

    ~=

    ~

    =

    ~

    GatewayTrader

    Datalogger formonitoring and

    controlling

    Telecontrolequipment

    100%

    60%

    30%

    0%

    Gridoperators

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    Lesson 9: Power Management Example EON

    Power ControlUnit

    EisManMaster

    (EON)

    EthernetSwitch

    100%

    60%

    30%

    0%

    EON Bayern

    SPS

    cos Fibre Optics Network to Inverters

    Power Control Station (mc)

    EthernetSwitch

    CommunicationUnit

    FibreOptics

    Converter

    WEBlog ProEthernet(Master)

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    Lesson 9: Power Management Example EON

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    Lesson 10: Energy Trading Market Overview

    40

    Energy generation

    Transmission systemoperator (TSO)

    Direct sales

    Stockexchange

    OTC

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    Lesson 10: Energy Trading Connecting Systems

    Virtual control room

    Intelligent grid integration

    Controllability of the PV-plant

    Optimized Trading

    Contribution to grid stability

    Automated calculation of yield loss

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    Lesson 10: Energy Trading

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    Lesson 10: Energy Trading - Forecast

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    Numerical weatherprediction (NWP)

    Day-Ahead

    - up to 96 h- updated 2 times aday

    - 15 min resolution

    Intraday

    - up to 5 h- updated every hour- 15 min resolution

    Solar energy is predictible on different time scales!

    Satellite observationson cloud motion

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    Lesson 10: Energy Trading - Forecast

    MOTION VECTOR FIELDS (UNIVERSITY OLDENBURG)

    Forecast horizon 5 hours

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    meteocontrol GmbH

    Spicherer Strasse 48 | 86157 Augsburg | Germany

    Phone +49 (0)821 34666-0 | Fax +49 (0)821 34666-11

    E-mail [email protected] | Web www.meteocontrol.com

    Urheberrechte:

    Copyright meteocontrol GmbH, Augsburg (Deutschland). Alle Rechte vorbehalten. Text, Bilder, Grafiken sowie deren Anordnung unterliegen demSchutz des Urheberrechts und anderer Schutzgesetze. Sie drfen nicht ohne die Zustimmung der meteocontrol GmbH zu kommerziellen Zweckenkopiert, verbreitet, verndert oder Dritten zugnglich gemacht werden. Wir weisen daraufhin, dass die Bilder teilweise dem Urheberrecht Dritterunterliegen.

    Any Questions -> [email protected]

    Thank you for your attention !