FP FLOOR TYPE MILLING-BORING CENTRE

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F P F L O O R T Y P E M I L L I N G - B O R I N G C E N T R E

MULTI-PURPOSE MILLING AND BORING MACHINE

IMPROVED FLEXIBILITY AND DYNAMICSHigh performance and productivity

The Soraluce FP milling and boring centre is a multi-purpose milling and boring machine that offers exceptional versatility, enabling increased customer productivity.

It is ideal for sectors such as industrial vehicles, moulds and dies, capital goods and medium sized workpiece subcontractors.

FP FLOOR TYPE MILLING-BORING CENTRE

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MULTI-PURPOSE MILLING AND BORING MACHINE

IMPROVED FLEXIBILITY AND DYNAMICSHigh performance and productivity Strong Technology, enhanced Precision

The longitudinal axis is driven by two servomotors, two gearboxes and a double rack and pinion. The vertical and cross axes are driven by preloaded ball screws with double recirculating nuts. Its heavy duty design and high dynamics provides the optimum in power and cutting speed capability.

Driving system

CONSTRUCTION CHARACTERISTICS

The INA linear guiding system with recirculating cylindrical rollers on each axes (X-Y-Z) and our own specially developed hydrostatic damping elements guarantees immense stability and high precision.

The guiding system incorporates hydrostatic damping pads between the recirculating cylindrical rollers, which eliminates any vibration during machining processes.

This system guarantees high dynamics, minimum maintenance, low heat levels and reduced grease consumption.

Combined guiding and damping system

High dynamics High dynamics with speeds up to 35 m/min, longitudinal acceleration of 1 m/s2 and vertical and cross axes acceleration of 1,5 m/s2, resulting from a combination of linear guiding and double rack and pinion driving systems. Working feed force of 20000 N on all axes.

BACKGROUND CONCEPTS

Long lasting high precisionRigid and stable design for the highest precision: all main machine elements made from cast iron; GG30.

High performanceHigh precision and efficiency provided by a high torque direct drive spindle motor, which also guarantees low heat, reduced noise and no maintenance.

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F P F L O O R T Y P E M I L L I N G - B O R I N G C E N T R E

SORALUCE MILLING-BORING HEADSSORALUCE Milling-Boring Heads are well known for being first class thanks to their reliability. The broad range of SORALUCE heads (Universal, Orthogonal, Horizontal, Modular Quill, Angular, etc.) are distinguished by their precision and high performance, enabling accurate complex milling, boring, drilling, reaming and taping operations.Complete design, manufacturing, assembly and verification processes are conducted in-house, under the same roof, by an experienced team of highly skilled designers and assembly engineers.To ensure high quality heads, the workshop is equipped with state-of-the-art, temperature and humidity controlled, high precision manufacturing machinery and assembly equipment.With strict in-process quality controls and exhaustive run-off on specific test benches, SORALUCE certifies the highest quality for the most critical elements on this kind of machines.

MILLING AND BORING HEAD RANGE FP

Universal head32 / 37 kW 2,5º x 2,5º / 1º x 2,5º / 0,001º x 0,001º 3000 / 4000 / 5000 / 6000 rpm

Orthogonal head32 / 37 kW 2,5º x 2,5º / 1º x 1º 4000 / 5000 / 6000 rpm

Automatic angular rotary head with manual tool change

Fixed horizontal boring head 32 / 37 kW3000 / 4000 / 5000 rpm

Continuous machining orthogonal head34 kW

0,001º x 0,001º (4th and 5th axis)

18000 rpm

NC facing and boring head

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Thanks to the specific SORALUCE developments, head articulation positioning deviations have been reduced to a minimum.

These allow for the compensation of head kinematic values and orthogonal position offsets (M10 functions), for any position in the work area.

A FP machine equipped with the head calibration system is the best choice for high precision and reliability.

Some advantages of the system developed by SORALUCE:

· Calibration for any type of head.

· Calibration for any position in the work area.

· Calibration for any angle, not just orthogonal.

· Offset error compensation due to thermal expansion.

· Measure distance between different head spindle noses (head changing system machines).

· Easy-to-use interface, 100% integrated with HEIDENHAIN iTNC530 HSCI and SIEMENS 840D SL.

AUTOMATIC HEAD CHANGING SYSTEM

Soraluce has developed an automatic head changing system with adapter flanges

The system consists of a specially prepared machine ram and a specific head adapter flange.

Accurate ram and the head fitting is achieved by hirth couplings, with each milling head clamped by several hydraulic clamping cylinders. Fluid and electricity supplies are provided via quick release couplings.

A fully enclosed pick-up station is provided to protect heads from pollution from the machining processes and workshop environment during head is stocking.

HEAD CALIBRATION SYSTEM

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F P F L O O R T Y P E M I L L I N G - B O R I N G C E N T R E

High versatile due to its wide range of machine configurations. The machine’s travelling column means it can be equipped with different work stations, enabling simultaneous machining and workpiece loading.

The FP milling-boring centre can incorporate a wide variety of optional features and accessories such as different milling-boring heads, automatic head changing systems, automatic tool changing systems, floor plates, angle plates, auxiliary tables, rotary and rotary-travelling tables and many other special options, making it the most flexible machining centre on the market.

RESPONDING TO CUSTOMER NEEDS

Thanks to its flat longitudinal axis design and low profile column connection, the machine’s centre of gravity is kept very low.

This ensures high machine stability and saves on foundation construction costs as the machine can be installed at floor level, improving machine operation and maintenance ergonomics.

PROVEN STABILITY, LOW FOUNDATION COSTS

FLEXIBILITY AT YOUR DISPOSAL

FP

Up t 2600 mm in vertical traverse

150

Up to 3200 mm invertical traverse

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F P F L O O R T Y P E M I L L I N G - B O R I N G C E N T R E

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CHARACTERISTICS FP-4000 FP-5000 FP-6000 FP-8000 FP-n x 2000

Longitudinal traverse “X” axis mm 4000 5000 6000 8000 n x 2000

Vertical traverse “Y” axis mm 2600 / 3200

Cross traverse “Z” axis mm 1300 / 1500

Heads Universal / Orthogonal / Special heads

Spindle power kW 37

Spindle nose taper ISO-50 / HSK-63

Spindle speed range rpm 3000 / 4000 / 5000 / 6000

Rapid traverse mm/min 35000

CNC system Heidenhain iTNC 530 HSCI / Siemens 840 D SL / Fagor S8070

Coolant system External coolant system over a ring / Internal coolant system up to 70 bar

Tool magazine Nº tools 30 / 40 / 60 / 80

Machine weight kg 42000 44500 47000 52000 42000+n x 2500

TECHNICAL SPECIFICATIONS FP

FP

FP-8000

A

X CB J

Z

HY50

059

5

LAYOUT FP

X Y Z A B C H J

FP-4000 4000 2600 / 3200 1300 / 1500 9790 2227 3563 4850 / 5350 3003 / 3203

FP-5000 5000 2600 / 3200 1300 / 1500 10790 2227 3563 4850 / 5350 3003 / 3203

FP-6000 6000 2600 / 3200 1300 / 1500 11790 2227 3563 4850 / 5350 3003 / 3203

FP-8000 8000 2600 / 3200 1300 / 1500 13790 2227 3563 4850 / 5350 3003 / 3203

FP-10000 10000 2600 / 3200 1300 / 1500 15790 2227 3563 4850 / 5350 3003 / 3203

Dimensions in mm.

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F P F L O O R T Y P E M I L L I N G - B O R I N G C E N T R E

High precision machining of angle plate-mounted moulds, improving chip evacuation, reducing heat and

avoiding workpiece deformation.

Face machining of angle plate-mounted components. The right mass production solution for the highest machined component precision.

Floor type milling configuration allows various working stations to be arranged with different clamping systems.

SPECIFIC MACHINING AND TECHNOLOGY SOLUTIONS

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The use of rotary tables and intermediate steady rests enables long cylindrical component machining, along the entire length and ends of the component.

Rough and finish vertical die machining for the automotive industry. The vertical position enables improved chip evacuation and extended unmanned working cycles.

Locomotive gearbox machining; roughing and finishing operations on a single machine using the

same setup thanks to the use of long fixed boring

heads, and integrate rotary-travelling tables.

SORALUCE GLOBAL SOLUTIONS

By the customer's side from the start:· Local sales service team at your disposal.

· Production process analysis by local product engineers.

· Feasibility analysis.

· Technical & financial studies.

Project management:· Machine set-up & commissioning.

· Personnel training.

· Production assistance.

Custom solutions:· Custom machining solutions.

· Machining process improvement studies.

· Tooling.

· Fixturing.

· Software.

· Customer part machining acceptance trials.

Together throughout a machine's life:· Technical assistance by local service engineers.

· Telephone support.

· Hotline.

· Service contracts.

· Preventive maintenance.

· Spare part management .

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MoRe iNFoRMaTioN abouT SoRaLuCe FP FLooR TyPe MiLLiNg-boRiNg CeNTRe aT www.danobatgroup.comIf your mobile phone has the QR code reader tool you will be able to go directly to our site at www.danobatgroup.com

SORALUCEOsintxu auzoaP.O. Box 90E-20570 BERGARA (Gipuzkoa) Spain

Tel.: +34 943 76 90 76Fax: +34 943 76 51 28soraluce@soraluce.comwww.danobatgroup.com