SPECIFICATIONS STAR MICRONICS CO., LTD

21-00310-0YH00-00

TYPE No. YH00-00 MANAGEMENT No. 21-00310-0YH00-00 NAME INVERTER REPLACEMENT DATE OF ISSUE Feb. 22. 2008

MODEL 310 SR-16 APPLICATION 001Lot ∼ (See below) MODEL 320 SR-20 APPLICATION 001Lot ∼ (See below)

MODEL 600 SR-16E APPLICATION 001Lot ∼ (See below) MODEL 630 SR-20E APPLICATION 001Lot ∼ (See below)

1. GENERAL

Summary

Due to suspended production of the inverter (as shown in the table below), the Series 5000MS5, manufactured by Fuji Electric Co., LTD, are used as substitutes. Adapter sheet metals, relay cables, screws, etc. are included as accessories.

Object Inverter

Machine model No. Type Area of usage Lot Model no. Purchase codeMain Sp. FRN003M3-21Z M3-SZ02-01B 86150430 M spec.

（Y736） Sub Sp. 018Lot～E

FRN001M3-21Z M3-SZ03-02B 86150431 FRN003M3-21Z M3-SZ02-01B 86150430 Main Sp. RFM3-M-16 86501005

SR-16 （310） M+I spec.

（Y870A） Sub Sp.

018Lot～EFRN001M3-21Z M3-SZ03-02B 86150431

Main Sp. FRN003M3-21Z M3-SZ02-01B 86150430 M spec. （Y736） Sub Sp.

006Lot～EFRN001M3-21Z M3-SZ03-02B 86150431 FRN003M3-21Z M3-SZ02-01B 86150430 Main Sp. RFM3-M-16 86501005

SR-16E （600） M+I spec.

（Y870A） Sub Sp.

006Lot～EFRN001M3-21Z M3-SZ03-02B 86150431

Main Sp. FRN003M3-21Z M3-SZ02-01B 86150430 M spec. （Y737） Sub Sp.

017Lot～EFRN001M3-21Z M3-SZ03-02B 86150431 FRN003M3-21Z M3-SZ02-01B 86150430 Main Sp. RFM3-M-16 86501005

SR-20 （320） M+I spec.

（Y896A） Sub Sp.

017Lot～EFRN001M3-21Z M3-SZ03-02B 86150431

Main Sp. FRN003M3-21Z M3-SZ02-01B 86150430 M spec. （Y737） Sub Sp.

002Lot～EFRN001M3-21Z M3-SZ03-02B 86150431 FRN003M3-21Z M3-SZ02-01B 86150430 Main Sp. RFM3-M-16 86501005

SR-20E （630） M+I spec.

（Y896A） Sub Sp.

002Lot～EFRN001M3-21Z M3-SZ03-02B 86150431

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Specification

Inverter······························ Series 5000MS5 FRN3.7M5-2, FRN1.1M5-2 (Fuji Electric Co., Ltd.)

NOTE: Either of main or sub inverter cannot be independently replaced.

Always replace both the main and sub inverters at the same time. Note) The M specification and M+I specification are substituted for the 5000MS5 series

because the 5000VG7S series cannot respond to the main spindle-sub spindle synchronization control.

2. STRUCTURE Refer to the attached drawing for details. (YH00-00 edition 1/1)

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3. INVERTER REPLACEMENT 1. Check the items contained in a set of new inverter (5000MS5) (Main and Sub).

(1) Inverter (FRN3.7M5-2、FRN1.1M5-2) (2) Adapter sheet metal (2 pcs.) (3) Option PCB [OPCⅡ-MS5-SY] (2 pcs.)

* 2 spacer screws [TSB5.5-8] included. (4) Relay cable [HF5G7875] (2 pcs.) (5) Relay cable [HF5G0299] (2 pcs.) (6) Relay cable [HF5G0300] (1 pce.) (7) Relay cable [HF5D4588] (4 pcs.) (8) Relay cable [HF5H0436] (1 pce.) (9) Relay cable [HF5G7882] (2 pcs.) (10) Cross recessed head screw with captive

washer (M5 × 14, 4 pcs.) * Screws to fix the inverter (1) onto the adapter

sheet metal (2) [Details of parts] (1). Inverter unit x 2 (2). Adapter sheet metal x 2

(3). Option PCB x 2 (4). Relay cable [HF5G7875] x 2

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(5). Relay cable [HF5G0299] x 2 (6). Relay cable [HF5G0300] x 1

(7). Relay cable [HF5D4588] x 4 (8). Relay cable [HF5H0436] x 1

(9). Relay cable [HF5G7882] x 2

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2. Mount the option PCB (OPCII-MS5-SY) to the new inverter (Main and Sub).

Ex) PCB switch on the main side.

Set all slide switches on option PCB

to M side for main and S side for sub.

M

S

Prepare option PCB and a spacer

screw. (Spacer screw [TSB5.5-8])

Fit the spacer screw to the position A on the

inverter.

Fix option PCB onto the inverter with screws (at 3

positions).

A

Cut off the blanking plate of the

inverter front cover with a nipper.

Mounting the option PCB completed.

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3. Disconnect the obsolete inverter (5000M3) wiring to remove it (Main and Sub).

Sub inverter

Main inverter

4. Install the new inverter to the machine (Main and Sub).

Note: The photos below are for SST-16.

Install the new inverter. Mount the adapter sheet metal.

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5. Wiring

Electrical system (common for main and sub spindles) Application Wiring area Remarks

Input power cable Terminal block; L1/R, L2/S, L3/T, E Conventional cables are used. Motor output Terminal block; U, V, W Conventional cables are used. Thermisor on motor Terminal blockTB1；NTC1, NTC2 Conventional cables are

connected through relay cable [HF5G7882].

DB resistor Terminal block; P, DB P is changed to P1，P(+) in indication. Wire the current P toP１or P(+). *. Leave the short-circuit bar as it is without removing it.

Regeneration resistor thermal relay contact (External failure input)

Lead wire (EMG, CMS) from connector CN3 of relay cable [HF5G7875]

Conventional cables are connected to the left column lead wire.

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[Detailed electric wiring]

HF5G7882

*.Wire the cables connected to NCT1 and NCT2 to the relay cables (9) described in 1. and connect the end of the cable (9) to each terminal of NCT1 and NCT2. (Main; wire No. 7 & 8, Sub; wire No. 562 & 563)

Wire No. Main 7 8

Sub 562 563

(2). Wiring to TB1 terminal (thermistor signal)NTC2 NTC1

Wire No. Main U21 V21 W21 Sub U23 V23 W23

Earth terminal

Wire No.

Main & Sub PE PE

U V W

(1). Wiring to main circuit terminals L1/R L2/S L3/T P1 P DB

Wire No. Main U2 V2 W2 3 4 Sub U2 V2 W2 U231 W231

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・Connection of thermistor signal

Connect the thermistor signal (main 7,8 / sub

562,563) and the ring terminal of the relay

cable [HF5G7882].

Attach the insulation cap (sleeve) .

Put the connected part into the sleeve.

NTC2

NTC1

Wire the pin terminal of the relay cable [HF5G7882] to the inverter unit TB1 “NTC1, NTC2”.

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Relay cables for connector connection

(1) Checking relay cables

・The above A and A’ correspond the cables (7) [HF5D4588] in the clause 1 of 3.INVERTER REPLACEMENT. (4 pcs.)

・The above B and C correspond the cables (4) [HF5G7875] in the clause 1 of 3.INVERTER REPLACEMENT. (2 pcs.) Note ・The above D corresponds the cables (5) [HF5G0299]

in the cause 1 of 3.INVERTER REPLACEMENT. (2 pcs.) Note

・The above E corresponds the cable (6) [HF5G0300] in the clause 1 of 3.INVERTER REPLACEMENT. (1 pce.) Note

・The above F corresponds the cable (8) [HF5H0436] in the clause 1 of 3. INVERTER REPLACEMENT. (1 pce.) Note

・The above G has been already wired in the clause (2) of 5. Wiring. Note: Connector No. is indicated on the connector surface.

(2) Connecting relay cables to the inverter ・Connect A and A’ to the inverter CN9 and CN8. ・Connect B to the inverter CN3 and CN4. ・Connect D to the inverter CN7. ・Connect E to the sub inverter CN6.

A

A

B

C

B

C

D

DE

F G

G

A、A’

A、A’

Fix the connector with the attached

screws.

Fix screws

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(3) Connecting relay cables to the currently-installed cables ・Connect A to the currently-installed cable connector CN2B.

*.For sub inverter, remove the cable which has so far been connected with the main inverter CN1B and connect it to the sub inverter CN1B.

・Connect A' to the currently-installed cable connector CN2A. *.For sub inverter, remove the cable which has so far been connected with the main inverter

CN1A and connect it to the sub inverter CN1A. ・Connect B to the currently-installed cable connector CN1. ・Connect D to the currently-installed cable connector (CN3 for main, CN2 for sub). ・Connect C to the currently-installed cables (main; wire No. 90 & 91, sub; wire No. 26-1 & 27-1). ・Connect E to the currently-installed cable connector CN4 of the sub inverter.

(4) Connecting the above F to the connector CN10 for both of main and sub inverters Note: Link cables which have been connected with the main inverter CN5 and the sub inverter

CN3 for 5000M3 are no longer needed. 6. Check the wiring status again and if any abnormality is not found, turn the power ON.

Photos when the inverter replacement is completed

Main inverter Sub inverter

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Reference; Comparison chart of wiring areas between 5000M3 and 5000MS5 (1) Electric (common for main and sub spindles)

Application 5000M3 5000MS5 Input power source R, S, T, E L1/R, L2/S, L3/T, E Motor output U, V, W Same Thermistor on motor NTC1, NTC2 Same (terminal block TB1) DB resistor P, DB Same (P is changed to P1, P(+) in

indication. Wire the current P to P1 or P(+).)

Regeneration resistor thermal relay contact (external failure input)

DBR1,DBR2 *. Lead wire (EMG, CMS) from the connector CN3 of the relay cable [HF5G7875].

(2) Signals (common for main and sub spindles) Relay cable [HF5G7875] is used for 5000MS5.

Application 5000M3（Pin No. of CN1） 5000MS5（Connector/pin No.） Speed analog signal ASS1(Pin No.1)

ASM(Pin No.23) MS(Pin No.3)

ASS（Pin No.7）(CN3) ASM（Pin No.8）(CN3)

CW CCW Common Reset

FWD(Pin No.24) REV(Pin No.25) CM(Pin No.7) RST(Pin No.27)

FWD（Pin No.1）（CN3） REV（Pin No.2）（CN3） CMS（Pin No.5）（CN3） RST（Pin No.3）（CN3）

Alarm Common

AL(Pin No.30) P(Pin No.34)

AL（Pin No.13）（CN3） CMO（Pin No.14）（CN3）

Second setting selection SP（Pin No.8） SP（Pin No.3）（CN4） Shield -------------------------- Connected to CM of CN3 and CN4

(3) Orientation

・Main spindle Pin assignment in the connector is the same as in that of both 5000M3 and 5000MS5.

Application 5000M3 5000MS5 Orientation command (External position signal)

Connector CN3

Connector CN7 * Relay cable [HF5G0299] is used.

Position coder signal (from machine)

Connector CN2A

Connector CN8 * Relay cable [HF5D4588] is used.

Position coder signal (to NC) Connector CN2B

Connector CN9 + Relay cable [HF5D4588] is used.

・Sub spindle

Pin assignment in the connector is the same as in that of both 5000M3 and 5000MS5. Application 5000M3 5000MS5

Orientation command Connector CN3

Connector CN7 * Relay cable [HF5G0299] is used.

Position coder signal (from machine)

Connector CN1A Note)

Connector CN8 * Relay cable [HF5D4588] is used. Note)

Position coder signal (to NC)

Connector CN1B Note)

Connector CN9 + Relay cable [HF5D4588] is used 注

Note) for 5000M3, it has been connected to the main spindle side ,however, connect it to the sub spindles side for 5000MS5.

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(4) Synchronization 1; option synchronization card For 5000MS5, connect to the sub spindle side using the relay cable [HF5G0300].

Application 5000M3（Pin No. of CN4） 5000MS5（Pin No. of CN6） Mode selection MODE (Pin No.1) Same （Pin No.20） Reference axis selection

CS (Pin No.4) unused None

Synchronization position setting

SET (Pin No.13) Same （Pin No.19）

Common CM (Pin No.10,11) Same （Pin No.9,10） Synchronization completion

SNS1-C (Pin No.8) Same （Pin No.4）

Synchronization completion

SNS2-E (Pin No.9) Same （Pin No.8）

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4. CONTROL 1. Parameter setting (1) Parameter setting procedure

Canceling protect (P000=0) ① Press the UP (or DOWN) key while pressing the MODE key to display P000. ② When P000 appears, release the MODE and UP (or DOWN) keys. ③ The monitor displays the data “1” for 4 seconds 1 second after the keys released.

* The monitor returns to C000 when 4 seconds elapses. Press the MODE key once again to display the data.

④ Press the DOWN key to change the data to “0” within the 4 seconds from the data display. * The data “0” starts blinking.

⑤ Press the SET key to save the data within the 4 seconds from the data change. * The monitor instantly changes the data “0” to “SAVE” and returns to the “0” indication

(turns lit).

Displaying parameters P201～P228 (P200=1） ① Press the UP (or DOWN) key while pressing the MODE key to display P200. ② When P200 appears, release the MODE and UP (or DOWN) keys. ③ The monitor displays the data “0” for 4 seconds 1 second after the keys released.

* The monitor displays P200 again when 4 seconds elapses. Press the MODE key once again to display the data.

④ Press the UP key to change the data to “1” within the 4 seconds from the data display. * The data “1” starts blinking.

⑤ Press the SET key to save the data within the 4 seconds from the data change. * The monitor instantly changes the data “1” to “SAVE” and returns to the “1” indication

(turns lit). Likewise, set the P300 and P400 to “1” respectively.

Changing parameter settings (Refer to the item (2) below)

① Press the UP (or DOWN) keys while pressing the MODE key to display the desired code. ② When the desired code appears, release the MODE and UP (or DOWN) keys. ③ The monitor displays the data for 4 seconds 1 second after the keys released.

* The monitor displays the code again when 4 seconds elapses. Press the MODE key once again to display the data.

④ Press the UP (or DOWN) key to change the data within the 4 seconds from the data display.

* The changed data starts blinking. ⑤ Press the SET key to save the data within the 4 seconds from the data change.

* The monitor instantly changes the data to “SAVE” and returns to the data indication (turns lit).

Note 1. When you have not pressed the SET key, the machine operates with the changed data until

the power is turned OFF, however, the parameters will return to the previous data when restarting the machine.

Note 2. If you cannot cancel the inverter alarm status due to wrong parameter settings, perform

default setting in the following procedure. ① Press the MODE and SET keys at the same time. ② Set the parameter P000 data “1” to “0” by pressing the DOWN key, and press the SET

key to save the data “0”. ③ Set the parameter P901 data “0" to “1” by pressing the UP key, and press the SET key

to save the data “1”. Then default setting starts. After the default setting is finished, the data “1” will automatically return to “0”.

④ Change the parameter settings for SR-16/20. ⑤ Reset the parameter P000 data “0” to “1” by pressing the UP key, and press the SET

key to save the data to “1”.

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Note 3. For detailed procedure for displaying setting parameters, refer to FRENIC 5000MS5;

Instruction Manual/ 3.Data Indicating and Setting Part Handling. (2) Setting values

Leave the other parameters than listed below as default values. Main spindle

No. Setting value Remarks P001 * 〔1〕 P002 1.2 P003 1.4 P020 0 〔2〕 P053 0003 P054 1500 〔5〕 P055 140 〔5〕 P056 13.0 〔5〕 P057 10.9 〔5〕 P058 7.1 〔5〕 P059 6.19 〔5〕 P060 12.27 〔5〕 P061 4 〔5〕 P062 6000 〔5〕 P063 200 〔5〕 P064 051F 〔5〕 P065 1.00 〔5〕 P066 1.00 〔5〕 P067 005A 〔5〕 P068 0168 〔5〕 P069 0012 〔5〕 P070 0000 〔5〕 P071 0000 〔5〕 P080 400 P106 15 * 〔6〕 P115 100 * 〔6〕 P200 1 P201 2 〔3〕 P202 1 P205 * 〔6〕 P209 130 P217 50 * 〔6〕 P221 6 P222 10 P300 1 P301 * 〔7〕 P302 0.7 〔8〕 P303 0.8 〔9〕 P307 0003 P308 1500 〔5〕 P309 140 〔5〕 P310 13.0 〔5〕 P311 7.1 〔5〕

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P312 6.19 〔5〕 P313 12.27 〔5〕 P314 6000 〔5〕 P315 200 〔5〕 P316 0.00 〔5〕 P317 005A 〔5〕 P318 0168 〔5〕 P319 0012 〔5〕 P400 1 P401 5.5 P402 5.0 P800 1 P805 0100 〔4〕

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Sub spindle

No. Setting value Remarks P001 * 〔1〕 P002 0.8 P003 0.8 P020 0 〔2〕 P053 0001 P054 1500 〔5〕 P055 140 〔5〕 P056 5.3 〔5〕 P057 4.1 〔5〕 P058 3.3 〔5〕 P059 9.08 〔5〕 P060 12.41 〔5〕 P061 4 〔5〕 P062 6000 〔5〕 P063 200 〔5〕 P064 051F 〔5〕 P065 1.00 〔5〕 P066 1.00 〔5〕 P067 005A 〔5〕 P068 0168 〔5〕 P069 0012 〔5〕 P070 0000 〔5〕 P071 0000 〔5〕 P080 06D4 P106 20 * 〔6〕 P115 100 * 〔6〕 P200 1 P201 1 〔3〕 P202 1 P205 * 〔6〕 P209 350 P217 70 * 〔6〕 P221 6 P222 10 P400 1 P405 * 〔10〕 P409 * 〔10〕 P415 1 P422 1 P430 1 P800 1 P805 0100 〔4〕

Note 〔1〕Set [parameter P001 of 5000M3 setting value] × 30.

* If the setting value of parameter P001 for 5000M3 is unknown, set "5100" as a default value.

〔2〕The operation is possible while setting ”0” (automatic boost) with the 5000M5 series. 〔3〕When the ROM of the 5000M3 is RFM3-O-12S,-13S,-13SX, set “2”. 〔4〕For starting orientation motion during the spindle rotation, pause the spindle before the

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start. 〔5〕When inputting the value in the P053, the values of P054 to P071 are input automatically.

In case those values differ from the above values, input the above ones. * Input 1.00 in the P065 and P066.

〔6〕The adjustment value varies depending on the machine. 〔7〕Set [the 5000M3 parameter P101 setting value] × 30. 〔8〕Set the 5000M3 parameter P104 setting value. 〔9〕Set the 5000M3 parameter P105 setting value. 〔10〕To suppress the fluctuation of sub-synchronous speed, please change parameters as

follows: P405: "Decrease" the value gradually by 10% increment of the current value. P409: "Increase" the value gradually by 10% increment of the current value.

2. Adjustment

Adjusting rotation speed Adjust rotation speed properly by decreasing/increasing the parameter P001 setting value. Note 1. To enable parameter rewriting, set the P000 to “0” firstly. Note 2. Make sure to press the SET switch every after inputting the parameter value. Note 3. Adjust rotation speed so that the sub spindle speed is always faster than the main

spindle by 5 to 20 rpm in the same command speed. Ex.) In case of S3000 command; main spindle = 3000rpm, sub spindle = 3010rpm

Adjusting orientation stop position (1) Command M50 in MDI mode (on HEAD 1 for main spindle, and on HEAD 2 for sub

spindle). (2) In case the index pin was inserted straight to the index gear root, go to the step (9). In case the index pin was inserted to the index gear root at the off-center angle, go to the

step (3). In case the index pin came in contact with the index gear head and was not inserted to it

(in case of retrying), go to the step (6). In case, the spindle rotates to the zero position but the index pin was not inserted to the

index gear root (in case of retrying), Increase the parameter P221 and P222 data by about 50% respectively and start the

steps from (1). (3) Set the parameter P206 data “0” to “1”.

* By doing this, automatic adjustment starts to set this position to the zero position (displacement will be set automatically in the parameter P205), and then the parameter “1” will return to "0” automatically when the adjustment finishes.

(4) After commanding M59, adjust the spindle position by turning it manually and command M50 again.

(5) Check that the index pin is inserted straight to the index gear root and go to the step (9). (6) Set the parameter P205 data “0000” to “0050” (about 7 degree of shift), command M59,

adjust the spindle position by turning it manually, and command M50. (7) Check that the index pin is inserted to the index gear root at the off-center angle. (8) Repeat the steps from (3) to (5). (9) Command M50 to M58 and check that the index pin is inserted to properly. When all are checked as OK, then this procedure is completed. In case the spindle rotates to the commanded angle but the index pin is not inserted (in

case of retrying), go to the step (10). (10) Increase the parameter P221 and P222 data by about 50% respectively and repeat the

step (9). Note 1. To enable parameter rewriting, set the P000 to “0” firstly. Then, set the P200 to “1” (to display parameter P201 to P228). Note 2. In case the motor vibrates at orientation motion, decrease the parameter P217

setting value.

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Note 3. Make sure to put the SET switch every after inputting the parameter setting value. Note 4. When the parameter P217 setting value is increased, the spindle mortion becomes

faster at around stop position. In case of hunting at the time of stopping, decrease the setting value. Note 5. When you feel orientation motion speed is too fast, decrease the P209 setting value. Note 6. For other orientation motion adjustments, refer to the documents for replacement.

3. Precautions

In this specification, when orientation command is executed during the main spindle rotation, the spindle rotation pauses before angle indexing. (When the parameter P805 is set not to stop the spindle rotation, the output of the orientation completion signal will be delayed, and as a result of that, the machining time will become longer conversely.)