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8/2/2019 Spiral Welded Tubes Brochures
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The Caparo Spiral Welded Tube is used
in many applications such as: piling, air
ducts, culverts, general structural steel
work, water, sewage and drainage
systems in the construction industry;
enders and pontoons in marineengineering; wind turbines; various
architectural applications; grass rollers
in the agricultural sector; and others.
With its distinctive advantages to
longitudinal products, our Spiral
Welded Tube is well known or its
strength, cost eectiveness, wide size
and availability parameters, precision o
manuacture, uniormity and range oancillary items. Manuactured to exact
client requirements and in conormance
with BS EN ISO 9001:2008, it can also
be delivered to any site in the United
Kingdom and abroad.
Caparo Tubes is part o Caparo Steel Products Ltd., one o the
largest steel conversion businesses in the United Kingdom.
Pioneers in the development and manuacture o welded cold
ormed steel tube and hollow sections in the UK, our business
is renowned or the quality o our products and services. We
specialise in the manuacture o Spiral Welded Tube and or
decades have been the rst choice or a wide clientele o
distributors and consumers throughout the world.
Spiral Welded TubesStrength by designrom Caparo Tubes
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Caparo Spiral Welded TubeCaparo oers a huge range o made-to-
order spiral welded tubes, which could
also be supplied with a wide variety o
ancillary items such as stiening bands,
collars, liting lugs, etc. The main benets
o spiral welded tubes are:
Strength. The Caparo Spiral Welded
Tube is welded both internally
and externally providing additionalstrength over tubes with a single
weld. This prevents breakages and
stretching, especially valuable in
piling applications.
Costeffectiveness.New light
walled Spiral Welded Tube can
oten work out to be cheaper per
unit metre than reusable tube. New
production allows consumers the
opportunity to speciy the exact
wall thickness, minimizing the mass
per metre to that which is actually
required. Flexibility. Spiral Welded Tube oers
greater fexibility in terms o speed o
availability and choice o diameters.
Subject to strip stock any diameter
o tube within the mills capability can
be turned around in a matter o days.
Precision. The continuous process
o manuacturing Spiral Welded
Tube allows the creation o almost
any length without yield loss. This
can be a signicant advantage to
the consumer providing the option
o tailored lengths with resulting lowquantities o waste.
Deliveredtosite.Exact piece
quantities can also be manuactured
and delivered directly to a project
site.
Uniformity.Spiral Welded Tube is
straighter and rounder than the tube
produced rom a longitudinal mill. In
addition, spiral tube manuactured
rom strip will have a more uniorm
thickness than a tube rom ring rolled
plate.
Advantages
Wide steel coils are slit to appropriate
widths and ed into orming rolls or a
orming shoe at a pre-determined angle
to achieve the required tube diameter.
The strip edges are ormed into a
cylindrical shape with edges closely
aligned. The welded joint is made by
the continuous submerged arc process,
employing two welding heads, one inside
and one on the outside. A ull penetration
buttweld, made under optimum
workshop welding conditions, ensures
that a high quality product is consistently
achieved.
Caparo Tubes was one o the rst tube
makers to be accredited with BS 5750:
Part 2 (ISO 9002), which was awarded
to the mills in 1987, and the rst UK tube
mill to attain CE marking.
TheManufacturingProcess
ServicesandSecondary
Processing
The Caparo Tube mill is set up to oer
a high degree o fexibility and service,
which includes a comprehensive range
o complementary processing to meetcustomers individual requirements, such
as:
Cutting to close end tolerances
Supplying exact quantities
Welding or end plates
Welding or shoes
Welding or joining collars
JIT delivery scheduling including
direct delivery to site
With direct access to the majordistribution routes and using haulage
contractors who understand the
requirements o the market, Caparo
Tubes can guarantee an unrivalled lead
time and service.
BS EN ISO 9001:2008
FM00649
EndUsesandApplications
Spiral Welded Tubes have been
traditionally used in pilling applications,
however given the versatility o the
product and the fexibility o the
manuacturing process at Caparo Tubes
Tredegar other product applications have
been developed. These include:
Culverts
Wind turbines
Floating pontoons
Architectural applications
Chimney stacks and air ducts
Grass rollers and other agricultural
applications
Water, sewerage and drainage
systems
Road and motorway sign supports
General construction applications
Pilling and oundations
No order is too small or too bespoke and
the team at Tredegar are open to discuss
any ideas you may have or alternative
uses or Spiral Welded Tube.
ProductSpecicationand
Approvals
Caparo Tubes hold the ollowing industry
recognised approvals:
BS EN ISO 9001: 2008 (Certicate
number FM 649)
CE Marking LRQA (Certicate number
0038/CPD/20060018/A)
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Product RangeSpiralWeldedTubeEN10219
As well as the standard sizes available in the table below the fexibility o our process means that any bespoke diameters between
400mm and 2500mm diameter tubes can be manuactured to increments o 1mm.
Due to the fexibility with our raw material suppliers any thickness o tube rom 2.5mm up to 15mm wall thickness can be manuactured
(within the limits o the thickness to diameter ratio).
No order is too small and we can supply single tubes to bespoke lengths at very short lead times.
The length o the tube is only limited by the restrictions o road transport.
The tube is oered in mild steel and high strength steel grades that are commonly used in the international market place.
Standard steel grades include S235, S275 and S355, however alternative grades and qualities o steel are available on request.
Wall Thickness (mm)
3.63.20 3.602.50 4.00 5.00 6.00 8.00 10.00 12.0
O.D.(m
m)
From
From To 3.59 3.993.19 4.99 5.99 7.99 9.99 11.99 15.00
400 499
500 599
600 799
800 899
900 9991,000 1299
1,300 1,499
1,500 1,799
1,800 2,099
2,100 2,299
2,300 2,500
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CaparoTubesTredegar
Taarnaubach Industrial Estate
Tredegar
Gwent NP22 3AA
United Kingdom
Tel: +44 (0) 1495 724 333
Fax: +44 (0) 1495 717 720
Email: [email protected]
Website: www.caparotubes.co.uk
Also rom Caparo Tubes
With circular, rectangle and square
specications available, Caparo Tubes
supplies cold ormed structural hollow
sections or a variety o construction andmechanical applications, where controlled
specication and design requirements
apply.
ColdFormedStructuralHollow
Sections(BSEN10219)
The business manuactures a ull range
o cut-to-length mechanical steel
tube, which is ideal or a number o
conveyance and roller applications.
MechanicalTubes(BSEN10305)
Heating and ventilation, air conditioning,
compressed air and re protection are
some o the many uses o Caparos
pressure application tubes, manuactured
at the Tredegar plant. A range o general
purpose steel tubes are also produced to
satisy the requirements o the abrication
and the agricultural industries.
ConveyanceTubes
(BSEN10255&BSEN10217-1dualcertiedpipes)
Caparo Tubes serves the mining industrywith steel struts or use in conjunction
with arches and other support orms.
SteelStruts
Pre-GalvanisedStructural
Sections
Caparo Tubes can manuacture its
structural hollow section tube (BS EN
10219) in a pre-galvanised, non-weld
repaired nish suitable or powder coatingand painting. Mainly used in the security
encing market, this tube oers better
corrosion protection than plain sel colour
tube and better value or money than
post galvanising. For a ull range o sizes
reer to the Caparo Tubes main brochure
or web site.
TubesforScaffoldingSystems
In sel colour or hot dipped galvanised
nishes, tubes or alsework and working
scaolds are manuactured and suppliedto the construction industry in compliance
with BS 1139 and BS EN 39.
Care has been taken to ensure all information is accurate but Caparo Steel Products Ltd. and its
subsidiaries do not accept any liability or responsibility for errors or information which may be misleading.