Spiral Welded Tubes Brochures

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    The Caparo Spiral Welded Tube is used

    in many applications such as: piling, air

    ducts, culverts, general structural steel

    work, water, sewage and drainage

    systems in the construction industry;

    enders and pontoons in marineengineering; wind turbines; various

    architectural applications; grass rollers

    in the agricultural sector; and others.

    With its distinctive advantages to

    longitudinal products, our Spiral

    Welded Tube is well known or its

    strength, cost eectiveness, wide size

    and availability parameters, precision o

    manuacture, uniormity and range oancillary items. Manuactured to exact

    client requirements and in conormance

    with BS EN ISO 9001:2008, it can also

    be delivered to any site in the United

    Kingdom and abroad.

    Caparo Tubes is part o Caparo Steel Products Ltd., one o the

    largest steel conversion businesses in the United Kingdom.

    Pioneers in the development and manuacture o welded cold

    ormed steel tube and hollow sections in the UK, our business

    is renowned or the quality o our products and services. We

    specialise in the manuacture o Spiral Welded Tube and or

    decades have been the rst choice or a wide clientele o

    distributors and consumers throughout the world.

    Spiral Welded TubesStrength by designrom Caparo Tubes

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    Caparo Spiral Welded TubeCaparo oers a huge range o made-to-

    order spiral welded tubes, which could

    also be supplied with a wide variety o

    ancillary items such as stiening bands,

    collars, liting lugs, etc. The main benets

    o spiral welded tubes are:

    Strength. The Caparo Spiral Welded

    Tube is welded both internally

    and externally providing additionalstrength over tubes with a single

    weld. This prevents breakages and

    stretching, especially valuable in

    piling applications.

    Costeffectiveness.New light

    walled Spiral Welded Tube can

    oten work out to be cheaper per

    unit metre than reusable tube. New

    production allows consumers the

    opportunity to speciy the exact

    wall thickness, minimizing the mass

    per metre to that which is actually

    required. Flexibility. Spiral Welded Tube oers

    greater fexibility in terms o speed o

    availability and choice o diameters.

    Subject to strip stock any diameter

    o tube within the mills capability can

    be turned around in a matter o days.

    Precision. The continuous process

    o manuacturing Spiral Welded

    Tube allows the creation o almost

    any length without yield loss. This

    can be a signicant advantage to

    the consumer providing the option

    o tailored lengths with resulting lowquantities o waste.

    Deliveredtosite.Exact piece

    quantities can also be manuactured

    and delivered directly to a project

    site.

    Uniformity.Spiral Welded Tube is

    straighter and rounder than the tube

    produced rom a longitudinal mill. In

    addition, spiral tube manuactured

    rom strip will have a more uniorm

    thickness than a tube rom ring rolled

    plate.

    Advantages

    Wide steel coils are slit to appropriate

    widths and ed into orming rolls or a

    orming shoe at a pre-determined angle

    to achieve the required tube diameter.

    The strip edges are ormed into a

    cylindrical shape with edges closely

    aligned. The welded joint is made by

    the continuous submerged arc process,

    employing two welding heads, one inside

    and one on the outside. A ull penetration

    buttweld, made under optimum

    workshop welding conditions, ensures

    that a high quality product is consistently

    achieved.

    Caparo Tubes was one o the rst tube

    makers to be accredited with BS 5750:

    Part 2 (ISO 9002), which was awarded

    to the mills in 1987, and the rst UK tube

    mill to attain CE marking.

    TheManufacturingProcess

    ServicesandSecondary

    Processing

    The Caparo Tube mill is set up to oer

    a high degree o fexibility and service,

    which includes a comprehensive range

    o complementary processing to meetcustomers individual requirements, such

    as:

    Cutting to close end tolerances

    Supplying exact quantities

    Welding or end plates

    Welding or shoes

    Welding or joining collars

    JIT delivery scheduling including

    direct delivery to site

    With direct access to the majordistribution routes and using haulage

    contractors who understand the

    requirements o the market, Caparo

    Tubes can guarantee an unrivalled lead

    time and service.

    BS EN ISO 9001:2008

    FM00649

    EndUsesandApplications

    Spiral Welded Tubes have been

    traditionally used in pilling applications,

    however given the versatility o the

    product and the fexibility o the

    manuacturing process at Caparo Tubes

    Tredegar other product applications have

    been developed. These include:

    Culverts

    Wind turbines

    Floating pontoons

    Architectural applications

    Chimney stacks and air ducts

    Grass rollers and other agricultural

    applications

    Water, sewerage and drainage

    systems

    Road and motorway sign supports

    General construction applications

    Pilling and oundations

    No order is too small or too bespoke and

    the team at Tredegar are open to discuss

    any ideas you may have or alternative

    uses or Spiral Welded Tube.

    ProductSpecicationand

    Approvals

    Caparo Tubes hold the ollowing industry

    recognised approvals:

    BS EN ISO 9001: 2008 (Certicate

    number FM 649)

    CE Marking LRQA (Certicate number

    0038/CPD/20060018/A)

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    Product RangeSpiralWeldedTubeEN10219

    As well as the standard sizes available in the table below the fexibility o our process means that any bespoke diameters between

    400mm and 2500mm diameter tubes can be manuactured to increments o 1mm.

    Due to the fexibility with our raw material suppliers any thickness o tube rom 2.5mm up to 15mm wall thickness can be manuactured

    (within the limits o the thickness to diameter ratio).

    No order is too small and we can supply single tubes to bespoke lengths at very short lead times.

    The length o the tube is only limited by the restrictions o road transport.

    The tube is oered in mild steel and high strength steel grades that are commonly used in the international market place.

    Standard steel grades include S235, S275 and S355, however alternative grades and qualities o steel are available on request.

    Wall Thickness (mm)

    3.63.20 3.602.50 4.00 5.00 6.00 8.00 10.00 12.0

    O.D.(m

    m)

    From

    From To 3.59 3.993.19 4.99 5.99 7.99 9.99 11.99 15.00

    400 499

    500 599

    600 799

    800 899

    900 9991,000 1299

    1,300 1,499

    1,500 1,799

    1,800 2,099

    2,100 2,299

    2,300 2,500

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    CaparoTubesTredegar

    Taarnaubach Industrial Estate

    Tredegar

    Gwent NP22 3AA

    United Kingdom

    Tel: +44 (0) 1495 724 333

    Fax: +44 (0) 1495 717 720

    Email: [email protected]

    Website: www.caparotubes.co.uk

    Also rom Caparo Tubes

    With circular, rectangle and square

    specications available, Caparo Tubes

    supplies cold ormed structural hollow

    sections or a variety o construction andmechanical applications, where controlled

    specication and design requirements

    apply.

    ColdFormedStructuralHollow

    Sections(BSEN10219)

    The business manuactures a ull range

    o cut-to-length mechanical steel

    tube, which is ideal or a number o

    conveyance and roller applications.

    MechanicalTubes(BSEN10305)

    Heating and ventilation, air conditioning,

    compressed air and re protection are

    some o the many uses o Caparos

    pressure application tubes, manuactured

    at the Tredegar plant. A range o general

    purpose steel tubes are also produced to

    satisy the requirements o the abrication

    and the agricultural industries.

    ConveyanceTubes

    (BSEN10255&BSEN10217-1dualcertiedpipes)

    Caparo Tubes serves the mining industrywith steel struts or use in conjunction

    with arches and other support orms.

    SteelStruts

    Pre-GalvanisedStructural

    Sections

    Caparo Tubes can manuacture its

    structural hollow section tube (BS EN

    10219) in a pre-galvanised, non-weld

    repaired nish suitable or powder coatingand painting. Mainly used in the security

    encing market, this tube oers better

    corrosion protection than plain sel colour

    tube and better value or money than

    post galvanising. For a ull range o sizes

    reer to the Caparo Tubes main brochure

    or web site.

    TubesforScaffoldingSystems

    In sel colour or hot dipped galvanised

    nishes, tubes or alsework and working

    scaolds are manuactured and suppliedto the construction industry in compliance

    with BS 1139 and BS EN 39.

    Care has been taken to ensure all information is accurate but Caparo Steel Products Ltd. and its

    subsidiaries do not accept any liability or responsibility for errors or information which may be misleading.