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St KITTS & NEVISSt KITTS & NEVIS
SUGAR TRANSITION SUGAR TRANSITION PROGRAMMEPROGRAMME
Outline of presentationOutline of presentation Events leading to the closure of the IndustryEvents leading to the closure of the Industry Financial Implications of the closureFinancial Implications of the closure Social ImplicationsSocial Implications Land use a pivotal problemLand use a pivotal problem Current Power generation opportunityCurrent Power generation opportunity Fuel ethanol opportunityFuel ethanol opportunity Emerging technologies – energy cane,Emerging technologies – energy cane, Reforestation, pelletization, Methanation & Reforestation, pelletization, Methanation &
Gasification Gasification Trading in Carbon CreditsTrading in Carbon Credits
SITUATIONSITUATION
Decision taken to close factory after Decision taken to close factory after consultations with all stakeholders.consultations with all stakeholders.
EU announced price cut of sugar 39%EU announced price cut of sugar 39% Factory already a high cost producer over Factory already a high cost producer over
40cents per pound.40cents per pound. High cost of cane and railway main High cost of cane and railway main
contributorscontributors Best production 40,000 sugar land 12,000acresBest production 40,000 sugar land 12,000acres
Situation Cont….Situation Cont….
Mounting national debt (336billion) – sugar Mounting national debt (336billion) – sugar industry contributing 36 million per year.industry contributing 36 million per year.
Sugar production fall to 12,000 on 7000acres.Sugar production fall to 12,000 on 7000acres. 1540 person made redundant on July 30,20051540 person made redundant on July 30,2005 Demographics of workers – 300 women Demographics of workers – 300 women
average age 45. 300 workers from Guyana and average age 45. 300 workers from Guyana and Dominican RepublicDominican Republic
Situation Cont…Situation Cont…
Average age of men 43 years.Average age of men 43 years. Most of the work force do not have Most of the work force do not have
transferable skills.transferable skills.
Land IssuesLand Issues
Non- Sugar Agriculture to take up about 1000 acres Non- Sugar Agriculture to take up about 1000 acres of land.of land.
Sugar cane has been allocated 5500 acres of land.Sugar cane has been allocated 5500 acres of land. Good for soil conservation Good for soil conservation Good for esthetics and scenic beauty of landscapeGood for esthetics and scenic beauty of landscape Employee preference to continue the custom in sugar Employee preference to continue the custom in sugar
cane cultivationcane cultivation
Land is limited highly competitiveLand is limited highly competitive
Power GenerationPower Generation
Owned by Gov’t – 22MW peak loadOwned by Gov’t – 22MW peak load Aging infrastructure of diesel units total Aging infrastructure of diesel units total
installed capacity 30MW.installed capacity 30MW. Need to replace 10MW immediately.Need to replace 10MW immediately. Cost of electricity 42.3cents per KWh.Cost of electricity 42.3cents per KWh. Oil price continually increasing.Oil price continually increasing.
Strategic issuesStrategic issues
If cane is unattended it will destroy the If cane is unattended it will destroy the appearance of the island called “Sugar City”appearance of the island called “Sugar City”
Factory located near to city center and Factory located near to city center and railway- narrow gauge expensive to maintain.railway- narrow gauge expensive to maintain.
Commercial railway attraction- Senic Railway Commercial railway attraction- Senic Railway
Strategic IssuesStrategic Issues
Sugar Cane is good for land maintenance Sugar Cane is good for land maintenance Volcanic soils subject to erosion.Volcanic soils subject to erosion. Cane grows easily except in drought – yields Cane grows easily except in drought – yields
dropdrop
OpportunitiesOpportunities
It is estimated that below 400,000 tonne cane it will It is estimated that below 400,000 tonne cane it will not be feasible to do cogennot be feasible to do cogen
CBI allows duty free ethanol to the USACBI allows duty free ethanol to the USA Replace 10MW of electrical power 50% usage.Replace 10MW of electrical power 50% usage. 12million litres - ethanol12million litres - ethanol Retain about 600 jobs.Retain about 600 jobs. Technology – for conversion – GasifierTechnology – for conversion – Gasifier
200kw/tonne – 20MW!!!200kw/tonne – 20MW!!!
OpportunitiesOpportunities
The best converter of energy is the sugar cane.The best converter of energy is the sugar cane. It is the resource closest to oil in energy value It is the resource closest to oil in energy value
and the only source availableand the only source available With limited Land area the energy cane can With limited Land area the energy cane can
provide 400,000 tonne?provide 400,000 tonne? Where is the Technology/Feasibility.Where is the Technology/Feasibility. What will be the impact on the economy of St What will be the impact on the economy of St
Kitts and Nevis.Kitts and Nevis.
Emerging TechnologiesEmerging Technologies
Biomass Pellets – ProductionBiomass Pellets – Production From woodFrom wood From bagasseFrom bagasse For Gasification processFor Gasification process
Out putsOut puts Electrical EnergyElectrical Energy EthanolEthanol Co2Co2 Export of BiomassExport of Biomass Reduction in Green House Gases – Trade in carbon creditsReduction in Green House Gases – Trade in carbon credits
Country MapCountry Map
St Kitts & NevisSt Kitts & Nevis
Geography Geography Area: St. Kitts 168 sq. km. (65 sq. mi.); Nevis Area: St. Kitts 168 sq. km. (65 sq. mi.); Nevis 93 sq. km. (36 sq. mi.).93 sq. km. (36 sq. mi.).Cities: Cities: CapitalCapital--Basseterre (pop. about --Basseterre (pop. about 15,000).15,000).Terrain: Generally mountainous; highest Terrain: Generally mountainous; highest elevations are 1,156 m. (3,792 ft.) at Mt. elevations are 1,156 m. (3,792 ft.) at Mt. Liamuiga on St. Kitts and 985 m. (3,232 ft.) at Liamuiga on St. Kitts and 985 m. (3,232 ft.) at Nevis peak on Nevis.Nevis peak on Nevis.Climate: Tropical. Climate: Tropical.
Biomass Prod. Cont…Biomass Prod. Cont…
Sugar Cane once occupied about 12,000acresSugar Cane once occupied about 12,000acres Competition for land has reduced this …Competition for land has reduced this … Land above 1000feet dedicated to Forest Land above 1000feet dedicated to Forest Consideration for commercialization of forest Consideration for commercialization of forest
reserves and extension on marginal lands to promote reserves and extension on marginal lands to promote soil conservation and simultaneous production of soil conservation and simultaneous production of energy. energy.
Estimated land for reforestation – 1000 acres?Estimated land for reforestation – 1000 acres?
Evaluation of Business ProposalsEvaluation of Business Proposals
Company ACompany A A company with synergies from linking the A company with synergies from linking the
production facilities of pellet, ethanol and production facilities of pellet, ethanol and electricity production.electricity production.
Value of investment – UDS 28 millionValue of investment – UDS 28 million 6 MW Energy Plant – 50,000 kwh /yr- $13,7166 MW Energy Plant – 50,000 kwh /yr- $13,716 Ethanol Factory 7,000 m 3Ethanol Factory 7,000 m 3
Company ACompany A
FACILITYFACILITY CAPACITYCAPACITY USD (Thousand)USD (Thousand)
Energy plantEnergy plant 6 MW (8.600h)6 MW (8.600h) $13.716$13.716
Ethanol factoryEthanol factory 7,000 m37,000 m3 $3,740$3,740
Pellet factoryPellet factory 40,000 Metric 40,000 Metric tonton
$6,050$6,050
Harvest/ Harvest/ TransportTransport
4 harvesters4 harvesters
9 tractors9 tractors
20 trucks20 trucks
$4,800$4,800
SUMSUM $28,306$28,306
Company ACompany AGOSKN inputGOSKN input Invited to tender on 20% in equityInvited to tender on 20% in equity
Land RequirementLand Requirement 5050 hectares [lease hold]5050 hectares [lease hold]
JobsJobs Approx. 800Approx. 800
Environmental IssuesEnvironmental Issues Soil erosionSoil erosion
Soil & water pollutionSoil & water pollution
Air pollutionAir pollution
Company BCompany B
Profitable Sugar Cane-Derived Profitable Sugar Cane-Derived Energy SystemEnergy System
September 19, 2005September 19, 2005 2020
Company BCompany B
A system of 3 inter-connected plants, processing:A system of 3 inter-connected plants, processing:
1.1. Sugarcane to Ethanol (Bagasse is byproduct)Sugarcane to Ethanol (Bagasse is byproduct)
2.2. Bagasse to synthetic Natural Gas Bagasse to synthetic Natural Gas
3.3. Natural Gas to ElectricityNatural Gas to Electricity
The last 2 plants provide excess heat to the firstThe last 2 plants provide excess heat to the first
Sugarcane Ethanol and EnergySugarcane Ethanol and Energy
Sugarcane Ethanol Plant
GasificationElectric Power Plant
Sugar Cane
Synthetic Natural Gas
Ethanol
Electric Power
1.
2.
3.
Bagasse
St.Kitts: (1) Ethanol PlantSt.Kitts: (1) Ethanol Plant
1. Sugarcane Ethanol Plant
Sugar Cane
Annual Inflows Sugar Cane (Estimated) 221,200 tonnesHectars Harvested 3,197 Hec.
Total Inflows:
Annual Outflows Ethanol* 4,207,768 gallonsBagasse 32,074 tonnesCO2 12,166 tonnesDDGS (Distillers Dry Grns) 11,588 tonnes
*Equivalent Energy= 319,513 MBtu
*Equivalent Barrels of Oil= 55,088
St. KI TTS-NEVI SSugarCane Ethanol Plant
Company B St.Kitts: PlantCompany B St.Kitts: Plant
Gasification Plant
Bagasse
2.
No. of Parallel Lines: 10
Annual Inflows tonnes
Bagasse, Dry 32,074Water (for Steam) 30,454
Total Inflows: 62,528
Annual Outflows tonnes
Methane Total 9,941CO2 High Purity 28,911Activated Carbon 962Water (steam condensed) 22,143Ash (from char) 572
Total Outflows: 62,528
Methane EXPORTED: 8,812MBtu= 418,043
Equivalent Barrels of Oil= 72,076
Gasifcation Plant
St. KITTS-NEVIS
GasifierGasifier
Cracker
Biomass
Raw Gas
Syn-Gas
Methanator
Gasifier System
CO2
Methane (SNG)
Active Carbon
Steam
AB
C
1
32
St.Kitts: (3) Electric Power PlantSt.Kitts: (3) Electric Power Plant
Electric Power Plant
Synthetic Natural Gas
3.
SNG Electric Power PlantSt. KI TTS-NEVI SAnnual Inflows
Methane EXPORTED 8,812 tonnes
Total Inflows:
Annual Outflows Power Capacity (base load) 11 MWElectric Energy Generated 61,197 MWh
Heat to Ethanol Plant
St.Kitts: Estimated Capital CostsSt.Kitts: Estimated Capital Costs
Plant Component US$ million
Sugar Cane Ethanol Plant 5.3 Gasification 16.7Electric Power 11.7
System Total Capital Cost 33.7
Project Capital Cost EstimateSt. KITTS-NEVIS
St.Kitts: Pro Forma RevenuesSt.Kitts: Pro Forma Revenues
St. KITTS-NEVIS
Export Item Unit Qty/y US $/unit million US $
1. Ethanol Plant: Ethanol gallon 4,207,768 $2 8.42DDGS (Distillers Dry Grains) tonne 11,588 $90 1.04
High-Purity CO2 tonne 12,166 $70 0.85
2. Gasification Plant
High-Purity CO2 tonne 28,911 $70 2.02Activated Carbon tonne 962 $1,500 1.44
3. Electric Power PlantCont. Baseload Elect. (24/7) MWh 61,197 $125 7.65
Total Operating Revenues 21.43
A. Pro Forma Operating Revenues
Company BCompany B
Superior to conventional Sugar or Superior to conventional Sugar or Ethanol solutionsEthanol solutions
Superior to conventionally-fuelled Superior to conventionally-fuelled Electric Power PlantElectric Power Plant
Retains 100% of the sugarcane Retains 100% of the sugarcane infrastructure; adds jobsinfrastructure; adds jobs
2 Energy Renewable Products, will 2 Energy Renewable Products, will Appreciate in Value: Ethanol & Appreciate in Value: Ethanol & Nat. GasNat. Gas
Biomass Energy segment can be Biomass Energy segment can be expanded (low capital cost) expanded (low capital cost)
Company BCompany BFACILITYFACILITY CAPACITYCAPACITY USD (Thousand)USD (Thousand)
Energy plantEnergy plant 6 MW (8.600h)6 MW (8.600h) $13.100$13.100
Ethanol factoryEthanol factory 3,804,491gallons3,804,491gallons $4.800$4.800
GasificationGasification 40,000 Metric ton40,000 Metric ton $15,100$15,100
Harvest/ TransportHarvest/ Transport 4 harvesters4 harvesters
9 tractors9 tractors
20 trucks20 trucks
$4,800$4,800
SUMSUM $33,000$33,000
Company CCompany C This company is mainly focused on accessing a This company is mainly focused on accessing a
power purchase agreement and indicated a power purchase agreement and indicated a willingness to produce 32MW of power to the island. willingness to produce 32MW of power to the island. The sugarcane and ethanol production appears to be a The sugarcane and ethanol production appears to be a compromised to their main thrust to produce power compromised to their main thrust to produce power from petroleum coke. from petroleum coke.
The sugarcane operations is estimated to support a The sugarcane operations is estimated to support a 6MW power plant.6MW power plant.
Forecasted profits after two years.Forecasted profits after two years. Ready source of funding available.Ready source of funding available. Return plant to government after twenty years.Return plant to government after twenty years.
FACILITYFACILITY CAPACITYCAPACITY USD USD (Thousand)(Thousand)
Energy plantEnergy plant 6 MW (8.600h)6 MW (8.600h) $18,000$18,000
Ethanol factoryEthanol factory 5,000,000 gallons5,000,000 gallons $12,580$12,580
SugarSugar 12,00012,000
Harvest/ TransportHarvest/ Transport 4 harvesters4 harvesters
9 tractors9 tractors
20 trucks20 trucks
$4,800$4,800
SUMSUM $33,998$33,998
Company C
GOSKN inputGOSKN input Power Purchase Agreement.Power Purchase Agreement.
Land RequirementLand Requirement 7500 acres [lease hold]7500 acres [lease hold]
JobsJobs Approx. 400Approx. 400
Environmental IssuesEnvironmental Issues Soil erosionSoil erosion
Soil & water pollutionSoil & water pollution
Air pollutionAir pollution
Comparison of Business Comparison of Business ProposalsProposals
AA BB CC
InvestmentInvestment US$28.31MUS$28.31M US$33.00MUS$33.00M US$34MUS$34M
ElectricityElectricity 50GWh50GWh 60GWh60GWh 63GWh63GWh
Cost of KwhCost of Kwh 16 cents16 cents 12 cents12 cents 16.7 cents16.7 cents
Selling priceSelling price 40.8 cents40.8 cents 32.6 cents32.6 cents
ProfitProfit US$6.1MUS$6.1M US$5.35MUS$5.35M US$7.26MUS$7.26M
Government ResponseGovernment Response
Replace 8MW power with two 4 MW units in Replace 8MW power with two 4 MW units in two years.two years.
Convert from the use of light fuels to heavy Convert from the use of light fuels to heavy fuels ………. $58 to $60 per barrelfuels ………. $58 to $60 per barrel
To operate diesel plant on Heavy bunker ‘C’ To operate diesel plant on Heavy bunker ‘C’ …will see a 40% drop in electricity cost to …will see a 40% drop in electricity cost to 25.7 cents per kwh plus 1 cents fuel surcharge 25.7 cents per kwh plus 1 cents fuel surcharge will cost 38 cents per kwh. will cost 38 cents per kwh.
Government ResponseGovernment Response
Set up energy Task Force to plot energy conservation Set up energy Task Force to plot energy conservation and alternative energy strategy.and alternative energy strategy.
Considering Wind, Solar heaters, Geothermal etc.Considering Wind, Solar heaters, Geothermal etc. Need for policy guideline on land availability and Need for policy guideline on land availability and
tenure.tenure. Energy security policyEnergy security policy Power purchase agreements/Utilities RegulatoryPower purchase agreements/Utilities Regulatory Ownership structure for engaging business sector in Ownership structure for engaging business sector in
Biomass/energy- Political issue, history of ownershipBiomass/energy- Political issue, history of ownership Policy for Purchase of ethanol & local usePolicy for Purchase of ethanol & local use
Future prospectsFuture prospects
Pending proposal to produce ethanol from Pending proposal to produce ethanol from bagasse using gasification technology.bagasse using gasification technology.
Feasibility study being conducted by Feasibility study being conducted by Government in collaboration with UNDP, Government in collaboration with UNDP, IICA & CREPDIICA & CREPD