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  Standard Codes followed in Hazardous Standard Codes followed in Hazardous Industries Industries LPG Storage and Handling installations LPG Storage and Handling installations Capacity Building programme on Capacity Building programme on   New Techniques and Strategies in New Techniques and Strategies in Prevention and Management of Prevention and Management of Industrial Disasters Industrial DisastersPresentation by – Presentation by – C. Vijay Kumar, C. Vijay Kumar, Senior Manager (LPG-Engg), IOCL, Karnataka Senior Manager (LPG-Engg), IOCL, Karnataka

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Standard Codes followed in HazardousStandard Codes followed in Hazardous

IndustriesIndustriesLPG Storage and Handling installationsLPG Storage and Handling installations

Capacity Building programme onCapacity Building programme on

“ “ New Techniques and Strategies inNew Techniques and Strategies in

Prevention and Management of Prevention and Management of Industrial DisastersIndustrial Disasters”

Presentation by –Presentation by –

C. Vijay Kumar,C. Vijay Kumar,

Senior Manager (LPG-Engg), IOCL, KarnatakaSenior Manager (LPG-Engg), IOCL, Karnataka

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1.0 STATIC AND MOBILE PRESSURE VESSELS(UNFIRED)

RULES:1981 TO REGULATE THE CONSTRUCTION, FITMENT,LOADING

TRANSPORT AND INSPECTION OF UNFIRED VESSELS INSERVICE OF COMPRESSED GAS(LPG) WITH CAPACITY EXCEEDING 1000 LTR.

PESO (CCOE) LICENSE FOR BULK STORAGE2.0 GAS CYLINDER RULES: 1981

TO REGULATE POSSESSION, DELIVERY, STORAGE, HANDLING  AND EXAMINATION/TESTING OF CYLINDERS LIMITED UPTO

CAPACITY 1000 L. PRIOR APPROVAL FROM CCOE BEFORE CONSTRUCTING ANY 

NEW FACILITIES OR ALTERING THE EXISTING FACILITIES FOR FILLING CYLINDERS AND STORAGE AREA 

PESO LICENSE FOR FILLLING OF CYLINDERS

PESO LICENSE FOR STORAGE OF FILLED CYLINDERS

 APPLICABLE STANDARDS & APPLICABLE STANDARDS &

STATUTORY REGULATIONSSTATUTORY REGULATIONS

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3.0 FACTORIES ACT: 1948  APPROVAL FOR DRAWINGS FOR CONSTRUCTION OF FACTORY/

INSTALLATION BY DIRECTOR, DEPARTMENT OF FACTORIES & BOILERS.

 ADHERENCE TO FACTORIES ACT 1948 AND STATE FACTORIES

RULES WRITTEN SAFETY POLICY WRT HEALTH AND SAFETY OF

WORKMEN MAINTENANCE OF UPDATED ONSITE MANAGEMENT PLAN

4.0 WEIGHTS AND MEASURES RULES:1987 WEIGHTS AND MEASURE CERTIFICATE FOR WEIGH BRIDGE,

FILLING MACHINES AND CHECK SCALE PERMISSIBLE ERRORS ON NET QUANTITIES DECLARED BY 

WEIGHT OR BY VOLUME AS PER ACT

 APPLICABLE STANDARDS & APPLICABLE STANDARDS &

STATUTORY REGULATIONSSTATUTORY REGULATIONS

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5.0 ENVIRONMENTAL REGULATIONS

CONSENT OF STATE POLLUTION CONTROL BOARD FOR DISCHARGE OF SEWAGE OR EFFLUENTS INTO A STREAM OR ON LAND

CONSENT OF STATE POLLUTION BOARD FOR DISCHARGE OR EMISSION OF AIR POLLUTANTS FOR OPERATION OF DG SET& FIRE ENGINES

6.0 INDIAN ELECTRICITY RULES - 1956

7.0 THE MOTOR VEHICLES ACT - 1988.

 APPLICABLE STANDARDS & APPLICABLE STANDARDS &

STATUTORY REGULATIONSSTATUTORY REGULATIONS

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OISD STD 144 – LIQUEFIED PETROLEUM GAS (LPG)

INSTALLATIONS OISD GDN 169 – OISD GUIDELINES ON SMALL LPG BOTTLING

PLANTS (DESIGN & FIRE PROTECTION FACILITIES)

OISD STD 150 – DESIGN AND SAFETY REQUIREMENTS FOR 

LIQUEFIED PETROLEUM GAS MOUNDED STORAGE FACILITY  OISD STD 105 – WORK PERMIT SYSTEM

OISD STD 128 – INSPECTION OF UNFIRED PRESSURE VESSELS

OISD STD 132 – INSPECTION OF PRESSURE RELIEVING

DEVICES OISD STD 137 – INSPECTION OF ELECTRICAL EQUIPMENT

OISD STD 154 – SAFETY ASPECTS IN FUNCTIONAL TRAINING

 APPLICABLE OISD STANDARDS & APPLICABLE OISD STANDARDS &

GUIDELINESGUIDELINES

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Minimum safety requirements on design, layout,storage, loading / unloading, operation, inspection& maintenance, fire protection, emergency planningand safety audit systems of LPG Installations.

Not applicable to bottling plants having a bulk LPGstorage capacity not exceeding 300 MT (aboveground) or 450 MT in case of mounded or in

combination of above ground and mounded withtotal bottling quantity not exceeding 35MT per shiftof eight hours. Such small bottling plants arecovered under OISD GDN 169.

OISD STANDARD 144OISD STANDARD 144

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Installation layout & design consideration Storage & Handling of Bulk LPG

Bottling operations

Maintenance and inspection

Safety –

a) Fire Protection Facilities

b) Gas Monitoring System

c) Emergency Management Plan

d) Safety Audit

 

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TABLE –ITABLE –I

OISD 144- INTER DISTANCES FOR LPG FACILITIESOISD 144- INTER DISTANCES FOR LPG FACILITIES

1 2 3 4 5

6 71. LPG STORAGE VESSELS * T-II 30 30 30

15 60

2. BOUNDARY/PROPERTY LINE/ T-II -- 30 30 30 30--

GROUP OF BLDGS NOT ASSO-

CIATED WITH LPG PLANT

3. SHED-LPG 30 30 15 30 30 1560

4. TW/TT GANTRY-LPG 30 30 30 50 50 3060

5. LPG/OTHER RAIL SPURS 30 30 30 50 50 3060

6. PUMP HOUSE/COMPRESSOR 15 30 15 30 30 --60

HOUSE(LPG)

 

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OISD 144 -TABLE –IIOISD 144 -TABLE –II

DIST BETWEEN LPG STORAGE VESSELS &DIST BETWEEN LPG STORAGE VESSELS &

BOUNDARY LINE/GROUP OF BUILDINGS NOT BOUNDARY LINE/GROUP OF BUILDINGS NOT 

 ASSOCIATED WITH THE PLANT  ASSOCIATED WITH THE PLANT 

CAPACITY OF EACH VESSELDISTANCE

(CU. MT OF WATER) (M)

10-20 15

21-40 20

41-350 30 351-450 40

451-750 60

751-3800 90

> 3800 120

 

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1.0 LOCATION AND SAFETY DISTANCES OF FACILITIES

1.1 LOCATION

 ACCESS FOR MOBILE FIRE FIGHTING EQUIPMENTS  AVAILABILITY OF SPACE FOR FUTURE EXPANSION LONGITUDINAL AXIS OF BULLETS NOT POINTED

TOWARDS VESSELS, VITAL PROCESS EQUIPMENTS

BUILDINGS AND FACILITIES STORAGE VESSELS LAID OUT IN A SINGLE ROW BULLETS AND SPHERES NOT GROUPED TOGETHER  STORAGE VESSELS NOT LOCATED ONE ABOVE THE

OTHER 

OISD 144OISD 144

PLANT LAYOUT PLANT LAYOUT 

 

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2.0 LPG BOTTLING FACILITIES

SEPARATE SHEDS FOR -• EMPTY CYLINDER STORAGE CUM FILLING SHED

• FILLED CYLINDER STORAGE

ESCAPE ROUTES IDENTIFIED IN LPG SHEDS

3.0 PROTECTION OF FACILITIES

PROVISION OF ROADS AROUND FACILITIES FOR  ACCESSIBILITY OF FIRE FIGHTING OPERATION

EMERGENCY ESCAPE EXIT WITH PROPER GATELPG LORRY PARKING AREA(BULK/PACKED) WITH PROPER HYDRANTCOVERAGE

OISD 144OISD 144

PLANT LAYOUT PLANT LAYOUT 

 

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4.0 LPG STORAGE FACILITIES

PROVISION OF KERB WALL AROUND STORAGE VESSELSPROVISION OF SPILLAGE SUMP WITH MIN DISTANCE NOT MORE THANDIA OF THE NEAREST VESSEL OR 15M WHICHEVER IS HIGHER 

 AREA UNDER SPHERE IS HAVING CONCRETE PAVEMENT WITH PROPER SLOPE TO SHALLOW SUMP

GROUPING OF THE VESSEL NOT EXCEEDING 6 NO.S IN EACH GROUP

TOP SURFACE OF ALL VESSELS IN ONE GROUP ON THE SAME PLANE

5.0 LPG BULK HANDLING FACILITIESMIN TURNING RADIUS FOR TT SHOULD BE 20M

MAX NO. OF TANK LORRY BAYS IN A GROUP NOT TO EXCEED 8 NOS.

SEPARATION BETWEEN TWO SETS OF BAYS MIN 50M

PROVISION FOR ISLAND FOR PROTECTION OF PIPE LINE

PIPELINE SYSTEM WITH THERMO SAFETY VALVES ROVs AND EFCVs TOBE PROVIDED

OISD 144OISD 144

PLANT LAYOUT PLANT LAYOUT 

 

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STORAGE VESSELS

DESIGN CODES - ASME SEC. VIII or IS-2825 or PD- 5500

 APPROVED BY PESO

MATERIAL-SA537 Gr.1 OR SA 516 Gr. 70

DESIGN TEMPERATURE- -27DEG TO +55DEG DESIGN PRESSURE: 14.5 Kg/SQCM AT 55 DEG CELCIUS. CORROSSION ALLOWANCE: 1.5MM

RADIOGRAPHY –FULL

STRESS RELIEVING 100% IRRESEPCTIVE OF THICKNESS WIND PRESSURE AS PER IS 875

EARTH QUAKE PRESSURE AS PER IS:1893

HYDRO TEST PRESSURE AS PER DESIGN CODE

 STORAGE VESSEL DESIGNSTORAGE VESSEL DESIGN

CRITERIACRITERIA

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SPRINKLER SYSTEM - Automatic fire protection (Fixed) medium velocity sprinkler system -heat detection through quartzoid bulbs

In LPG storage area, detectors shall be provided encircling each

vessel, equi-spaced.

Minimum 2 nos. detectors shall be provided at the top of the vesseland one near the liquid line ROV to take care of failure of flanges.

Upon actuation there shall be alarm in control panel, LPG pumpsand compressors would trip, ROVs on LPG supply and return lineswould trip and the deluge valves on fire water sprinkler system willget actuated.

OISD 144OISD 144

FIRE PROTECTION FACILITIESFIRE PROTECTION FACILITIES

 

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DESIGN CRITERIA 

  ALL LPG STORAGE VESSELS, CYLINDER STORAGE/FILLLING SHEDS, REPAIR SHEDS, LPG PHs, BULK LORRY AND

TANK WAGON GANTRIES SHALL BE COVERED BY MEDIUM VELOCITY SPRAY SYSTEM

DETECTION OF FIRE FOR AUTOMATIC ACTUATION OF

MV SPRAY SYSTEM SHALL BE PROVIDED AT ALL CRITICALLOCATIONS LIKE LPG BULK STORAGE, TANK TRUCK/TANK WAGON GANTRY,NEAR CAROUSAL, LPG PUMP/COMPRESSOR HOUSE, EVACUATION, VALVE CHANGE AREAS

OISD 144OISD 144

FIRE PROTECTION FACILITIESFIRE PROTECTION FACILITIES

 

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FIRE WATER STORAGE

EFFECTIVE WATER STORAGE CAPACITY IS NOT LESS THAN 4 HRS AGGREGATE WORKING CAPACITY OF MAIN FIRE WATER PUMP

MIN 2 STORAGE TANKS ARE PROVIDED IF STEEL TANKS AREPROVIDED

FIRE WATER PUMPS TO MEET INSTALLED RATE OF FLOW ANDHEAD SHALL BE CENTRIFUGAL TYPE DIESEL ENGINE DRIVEN

THERE SHALL BE A JOCKEY PUMP NOT LESS THAN 10M3 /HR PER 100 HYDRANT POINTS WHICH MAINTAINS THE SYSTEM PRESSURE

 AT 7KG/CM2 BY STARTING AND STOPPING AUTOMATCALLY BASEDON THE SYSTEM PRESSURE

OISD 144OISD 144

FIRE PROTECTION FACILITIESFIRE PROTECTION FACILITIES

 

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  AT LEAST ONE STANDBY FIRE WATER PUMP SHALL BEPROVIDED UPTO 2 NOS OF MAIN PUMPS.

FOR MAIN PUMPS 3 AND MORE, MINIMUM TWO STANDBY PUMPS OF THE SAME CAPACITY AS THE MAIN PUMPS SHALL BE

PROVIDED.

FIRE HYDRANT NETWORK• FIRE WATER RING MAIN LAID ABOVE GROUND• FIRE WATER RING MAIN LAID UNDERGROUND IF ANY ,

CONFORMS TO THE FOLLOWING:

- RING MAIN LAID 1 MTR BELOW GROUND

- IN ROAD CROSSING, RING MAIN LAID 1.2 MTR BELOW

GROUND FIRE WATER RING MAIN KEPT PRESSURISED MIN. 7KG/CM2

FIRE WATER MONITOR PROVIDED WITH INDEPENDENT ISOLATION VALVE

BETWEEN HYDRANT POINTS HOSE BOXES ARE KEPT WITH 2 NOSHOSES AND A NOZZLE

OISD 144OISD 144

FIRE PROTECTION FACILITIESFIRE PROTECTION FACILITIES

 

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FIRST AID PORTABLE FIRE FIGHTINGEQUIPMENTS

FIRE EXTINGUISHERS SHALL BE PROVIDED AT VARIOUS

LOCATIONS AS UNDER:

 AREA PORTABLE FIRE EXTINGUISHER  

LPG STORAGE VESSEL 2 NO.S 10KG DCPLPG CYL SHED 2 NO.s 10KG DCP PER 200 SQM AREA  

LPG PUMP HOUSES 2 NO.S 10KG DCP PER 50SQM

TT LOADING/UNLOADING 1 NO. 10KG DCP PER BAY 

TW LOADING/UNLOADING 1 NO. 10KG DCP FOR EVERY 15/20

MTRS OF GANTRY 

OTHER PUMP HOUSES 2 NO.S 10KG DCP

OISD 144OISD 144

FIRE PROTECTION FACILITIESFIRE PROTECTION FACILITIES

 

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FIRST AID PORTABLE FIRE FIGHTINGEQUIPMENTS

 AREA NO. OF FIRE EXTINGUISHER  

MCC/DG ROOM/HT ROOM ATLEAST 2 NO.S 4.5KGCO2 EXTINGUISHERS INEACH ROOM

100% SPARE CARTRIDGES

50% MIN SPARE DCP BAGS AS PER FIRE EXTINGHUISHER CAPACITY 

MOBILE FIRE FIGHTING EQUIPMENT

1 NO. 75 KG DCP IN FILLING SHED , LPG STORAGE VESSELS,LPG PUMP HOUSE AREA, TANK TRUCK LOADING/UNLOADINGGANTRY AREA, TANK WAGON LOADING/UNLOADING GANTRY  AREA 

OISD 144OISD 144

FIRE PROTECTION FACILITIESFIRE PROTECTION FACILITIES

 

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HOSES NOZZLES AND ACCESSORIES 50% SPARE SHALL BE STORED IN THE LPG PLANT 2 NO.S NOZZLES SPARE OF EACH KIND

FIRE ALARM SYSTEM SUFFICIENT NO. OF MANUAL CALL POINTS TWO ELECTRICALLY OPERATED FIRE SIREN WITH 1 KM AND 3 KM RADIUS

COVERING THE ENTIRE PLANT AND SORROUNDING PLACES MANUALLY OPERATED SIREN AT STRATEGIC PLACES

COMMUNICATION SYSTEM  AVAILABILITY OF EFFECTIVE COMMUNICATION COMMUNICATION SYSTEM LIKE TELEPHONE, PA/PAGING IN

HAZARDOUS AREA TO BE FLAMEPROOF / INTRINSICALLY SAFE

OISD 144OISD 144

FIRE PROTECTION FACILITIESFIRE PROTECTION FACILITIES

 

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The Gas Monitoring system - early warning for gasconcentration below the LEL (lower explosive limit).

The detectors for the gas monitoring system strategically

located at all facilities close to potential source of leakage.

The detection control equipment provided in the controlroom for continuous monitoring even during power failure.

The control equipment to generate at least two alarms atdifferent levels of concentration of gas below LEL.

OISD 144OISD 144

GAS MONITORING SYSTEMGAS MONITORING SYSTEM

 

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 Appropriate annunciation system shall be available to ensurethat all the alarms generated, both, audio and visual arereported to the plant personnel, who are authorized to takecorrective action. Depending on the manning practice of theplant, the alarms both, audio and visual can be repeated atadditional location to ensure corrective action is taken.

The height of the detector should not be more than 0.3 Mfrom the mounting level.

The detectors should be located at least 0.3 mtrs. away fromthe potential source of leakage

The gas monitoring system shall be kept in good operatingcondition all the time.

OISD 144OISD 144

GAS MONITORING SYSTEMGAS MONITORING SYSTEM

 

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The minimum detectors are given below: Storage vessels (above ground) – 1 No. top and 1 No. near

bottom ROV.

LPG pump house 1 No. in pump house and 1 No. in

manifold. Filled cylinder shed - 2 No.

 Valve change shed – 1 No.

Empty-cum-filling shed – 2 Nos. near carousel, 1 No. near

evacuation unit tank, 1 No. weight correction unit. TLD – one at each manifold and at ends.

Tank wagon gantry – 1 no. for every two bays or 30 mwhichever is less at bottom. Additionally, some detectors at

selected locations shall be provided at the top of platform.

OISD 144OISD 144

GAS MONITORING SYSTEMGAS MONITORING SYSTEM

 

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GUIDELINES FOR EMERGENCY PREVENTION - Sound engineering practice in the design, fabrication,

installation and maintenance of facilities.

Careful selection and correct use of equipment. Observance of safety and security regulations.

Proper and constant training and guidance to allpersonnel on product knowledge and maintenancepractices.

Good House-keeping.

Constant supervision and alertness

 

EMERGENCY MANAGEMENT EMERGENCY MANAGEMENT 

SYSTEMSYSTEM

 

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Instructions to both corporation and contractor’semployee identifying the action to be taken byeach one in an emergency.

 Availability of fire fighting organization plan

including plan for holidays and off shifts Availability of approved onsite disaster

management plan(DMP)

Mock fire drills to be conducted in coordination localadministration, Police authorities, Fire Brigade, hospitalauthorities, home guards, neighbouring industries

Offsite DMP will be formulated by District Administration

EMERGENCY MANAGEMENT EMERGENCY MANAGEMENT 

SYSTEMSYSTEM

 

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SOURCE OF LPG LEAKAGES - Through water drain valve while draining.

Leaking sample valve.

Breakage of glass on Sight Flow Indicator on thepipeline.

Opening of pop-off valve, gland/packing etc.

Leakage through LPG compressor/pump.

Leakage due to bursting/ rupture of hose or throughswivel joints of body arms.

Leakage from the filling guns.

Escape of liquid/ vapour LPG during maintenance/repairs.

 EMERGENCY MANAGEMENT EMERGENCY MANAGEMENT 

SYSTEMSYSTEM

 

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 A structured and systematic safety audit of any plant / facility to be done

Check lists should cover all the operational

areas, major equipments, operating/maintenance procedures, safety practices,fire prevention/ protection systems etc.

OISD 144OISD 144

SAFETY AUDIT SAFETY AUDIT 

 

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Daily safety audit of LPG Installation by SafetyOfficer – reviewed by PM on daily basis.

Monthly safety audit by Plant Manager

Electrical audit by Internal & External Auditorsannually

Detailed safety audit by Multi disciplinary teamannually with members from region / HQ

Maintenance & Inspection audit annually Surprise audit by Regional Safety Team

External safety audit by OISD – scheduled as well

as surprise

OISD 144OISD 144

SAFETY AUDIT SAFETY AUDIT 

 

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The safety audit will cover the following points – Safety Organisation

Security System

Fire prevention/ protection system Preparedness to handle any emergency --Disaster

control plan and mock drills.

Skill level and training needs for HRD.

Operating manual/ instructions, display of Do's/Don'ts etc.

OISD 144OISD 144

SAFETY AUDIT SAFETY AUDIT 

 

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1.0 STORAGE AND HANDLING OF BULK UNLOADING OF BULK LPG TANK TRUCKS/ TANK 

WAGONS UNLOADING OF BULK TTs & TWs TO BECARRIED OUT ONLY AT LOCATIONS APPROVED BY PESO

SAFETY PRECAUTIONS ELECTRICAL EQUIPMENTS/ LIGHTING FLAME PROOF  VAPOUR VENTLINE FOR INDUIVIDUAL BAY AT 1.5M

HEIGHT ABOVE THE EAVES OF THE SHED FIRE EXTINGUISHERS SHALL BE POSITIONED AS AN

IMMEDIATE AID FOR FIRE FIGHTING - 1 NO 10 KGDCP EXTINGUISHER PER BAY 

OISD 144OISD 144

OPERATING PRACTICESOPERATING PRACTICES

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CHECKS TO BE CARRIED OUT FOR EACH TT BEFOREUNLOADING –

•  VALID LICENSE FROM PESO, NAGPUR 

• 2 NO.S 10KG DCP FIRE EXTINGUISHERS

QUICK CLOSING MANIFOLD VALVE WITH LEVER INDICATING CLOSE/OPEN STATUS

• MASTER CUT OFF SWITCH FOR SWITCHING OFFENGINE IS PROVIDED

•  AVAILABILITY OF TREM CARD, ROUTE MAP,INSTRUCTION BOOKLET, RTO PERMIT

OISD 144OISD 144

OPERATING PRACTICESOPERATING PRACTICES

 

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LPG CYLINDER STORAGESTACKING  VERTICAL WITH VALVE IN UPRIGHT POSITION HEIGHT SHOULD NOT EXCEED 2 STACKS DIFFERENT TYPE AND CAPACITY TO BE STACKE SEPARATELY (SEPARATE

STACKING OF OMC CYLINDERS –COMPANY WISE)

STACKING PATTERN SMALL LOTS OF 4 ROWS AND 25 CYL LENGTH WITH MAX 2 STACKS

HIGH MIN ACCESS PATH OF 1M ON BOTH SIDES OF STACK 2M ACCESS AFTER 

5 LOTS  AFTER EACH LENGTH OF 25 CYLINDERS, PASSAGE OF 2M CYLINDER 

STORAGE SPACE TO BE MARKED AND PAINTED ON FLOORINGDEMARCATED

MINIMUM DISTANCE OF 15M FROM CYLINDER LOADING

MIN DISTANCE OF 10M FROM FILLING POINT

OISD 144OISD 144

OPERATING PRACTICESOPERATING PRACTICES

 

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INSPECTION/ TEST CERTIFICATE AT THE TIME OF ORIGINAL FABRICATIONSHOULD BE AVAILABLE AND SUBSEQUENT INSPECTION / HYDRAULIC TESTCARRIED OUT AS PER SMPV RULES 1981 AND RECORDS MAINTAINED.

GUIDELINES OF OISD STANDARD-128 TO BE FOLLOWED FOR DETAILEDINSPECTION OF PRESSURE VESSELS.

 ANNUAL INSPECTION AND TESTING OF SAFETY VALVES CARRIED OUT ATPROPER SET PRESSURE AND RECORDS MAINTAINED.

  ALL INSTRUMENTS, LEVEL INDICATORS, PRESSURE AND TEMPERATUREGAUGES, ROVS ARE MAINTAINED IN WORKING CONDITION AND DAILY SCHEDULED CHECKS, PERIODIC CALIBRATION AND PREVENTING

MAINTENANCE SCHEDULE RELIEF VALVES - ISOLATION VALVES LOCKED IN OPEN CONDITION

EARTHING SHOULD HAVE CONTINUITY AND CONDITION OF EARTH PIT TOBE CHECKED AND RESISTANCE MEASURED

OISD 144OISD 144

MAINTENANCE & INSPECTIONMAINTENANCE & INSPECTION

 

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INSTRUMENTATION TEMP INDICATING DEVICES TO BE CHECKED, CALIBRATED ONCE

IN 6 MONTHS USING STD GAUGE LEVEL GAUGE SHALLBE CHECKED DAILY FOR PROPER 

FUNCTIONING ZERO LEVEL CHECK AND CALIBRATION TO BE CARRIED OUT

MONTHLY  PRESSURE GAUGES TO BE CHECKED DAILY FOR CORRECT

FUNCTIONING AND CALIBRATED ONCE IN 6 MONTHS USING STD.GAUGE

FLOW MEASURING DEVICES TO BE CHECKED DAILY ANDCALIBRATED ONCE IN A MONTH

INSPECTION OF LOADING/UNLOADING HOSES UNLOADING ARMS ARE PREFERABLE TO HOSES HOSES TO BE STORED PROPERLY WITH ENDS CLOSED BLINDS

NO HOSE HAVING KINKS OR CRACKS

OISD 144OISD 144

MAINTENANCE & INSPECTIONMAINTENANCE & INSPECTION

 

SECURITYSECURITY

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ENTRANCE TO AUTHORISED PERSONNEL ONLY WITHIDENTIFICATION WITH PHOTO ID CARDS

FRISKING OF ALL PERSONAL DONE BEFORE ENTRANCE

PHYSICALLY AS WELL AS HAND HELD METAL DETECTORS.FURTHER THE PERSON HAS TO PASS THROUGH DOOR FRAMEMETAL DETECTORS

 VISITORS ALLOWED INSIDE ONLY AFTER AUTHORISATION BY PLANT MANAGER / AUTHORISED OFFICER 

MONITORING OF MOVEMENT OF VISITORS AND LOGGING THEM

OUT AFTER EXIT.  VISITORS FACE CAPTURED USING A WEB CAMERA   VEHICLES ENTERING ARE CHECKED FOR PRESENCE OF BOMBS,

ETC., PHYSICALLY AS WELL AS UNDER BODY MIRRORS NO INFLAMMABLE OBJECT ALLOWED INSIDE  VISITORS VEHICLE CHECKED THOROUGHLY DICKIE, BONNET AND

UNDER BODY   ADEQUATE SECURITY PERSONNEL FOR ROUND THE CLOCK FOR 

PETROLING AND SECURITY OF INSTALLATION SECURITY TOWERS FOR MONITORING OUTSIDE AREAS

CO-ORDINATION WITH LOCAL POLICE AND INTELLIGENCE BUREAUFOR SUSPICIOUS PERSONS AND MOVEMENT

SECURITY SECURITY 

 

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SAFETY EDUCATION AND TRAINING RECEIVES GREAT ATTENTION

  A VARIETY OF TRAINING COURSES ARE CONDUCTED INTENDEDTO DEVELOP THE SKILLS AND SAFETY CONSCIOUSNESS OFEMPLOYEES.

TRAINING IS GIVEN TO IOCL EMPLOYEES, HANDLING & HOUSE

KEEPING CONTRACT LABOUR, TRUCK CREW AND SECURITY AS PER THE SYLLABUS GIVEN IN OISD 154.

TRAINING ALSO GIVEN DURING MONTHLY FIRE DRILL AND HALF YEARLY FIRE DRILL INVOLVING OUTSIDE AGENCIES.

FIRST AID TRAINING IS GIVEN TO EMPLOYEES WITH THE

 ASSISTANCE OF OUTSIDE AGENCIES LIKE ST. JOHNS, ETC., TRAINING IS GIVEN AS PER MV RULE 9 TO TRUCK CREW WITHTHE HELP OF INHOUSE PERSONNEL AND OUTSIDE AGENCIES.

TRAINING DATA AND QUALITY REVIEWED BY HIGHER MANAGEMENT

REFRESHER COURSES ARE GIVEN PERIODICALLY AS SPECIFIED

OISD 154 / INTERNAL COMPANY REGULATIONS.

TRAININGTRAINING

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