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Start Small, Scale Fast A Phased Approach to Industrial IoT Success Presented 2017-03-09 Sponsored by:

Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

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Page 1: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

Start Small, Scale FastA Phased Approach to Industrial IoT Success

Presented 2017-03-09

Sponsored by:

Page 2: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

2

MANUFACTURINGTRANSFORMATION

DigitalProcesses

PredictiveAnalytics

UNDERSTAND

ADVANCE

OUTPERFORM

Performance Benchmarking

Synchronized Operations

Closed-LoopDigital Thread

SupplierVisibility

AgileInnovation

AR EnabledOperations

TODAY

Unified Connectivity

Role-Based Intelligence

Real-Time Issue Identification

Page 3: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment

Start Small, Scale FastA Phased Approach to Industrial IoT Success

Presented 2017-03-09

Page 4: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

Who Is HIROTEC?

Page 5: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial
Page 6: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

Why IoT?

Page 7: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

The Tuesday Morning Meeting

Page 8: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

Data Heavy Silos

Page 9: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

The Cost Of Downtime

Page 10: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

Global Disconnection

Page 11: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

Small Projects Lead To Large Success

Page 12: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

Small Projects Are Easier To Complete

Page 13: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

CRAWL WALK RUN

Page 14: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

Flexibility

Page 15: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

Use Success To Build Momentum

Page 16: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

HIROTEC’s IoT Journey

Page 17: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

Page 17

IoT EcosystemIoT Ecosystem

Page 18: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

Page 18

Current IoT StatusCurrent IoT Status

HIROTEC America CNC

Shop

HIROTEC Japan

Automated Inspection

HIROTEC Japan

Production Line

Page 19: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

Page 19

1st IoT System Implementation1st IoT System Implementation

System Description

Full Remote Visualization Of Real Time Status of 8 CNC

Machines

CAPABILITIES

Real Time Visualization Of Machine Status

Historical Performance Data

Total Implementation Time2 Months

HIROTEC America CNC

Shop

Page 20: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

Page 20

Current IoT StatusCurrent IoT Status

HIROTEC America CNC

Shop

HIROTEC Japan

Automated Inspection

HIROTEC Japan

Production Line

Page 21: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

Page 21

2nd IoT System Implementation2nd IoT System Implementation

System Description

Full remote visualization of real time and historical data

from an automated inspection system

CAPABILITIES

Real Time Visualization Of Inspection System Status

Real Time Detailed Data From Inspections

3 Months Historical Inspection Results & Data

Total Implementation Time3 Months

HIROTEC Japan

Automated Inspection

Page 22: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

Page 22

Current IoT StatusCurrent IoT Status

HIROTEC America CNC

Shop

HIROTEC Japan

Automated Inspection

HIROTEC Japan

Production Line

Page 23: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

Page 23

Current IoT System ImplementationCurrent IoT System Implementation

System Description

Full remote visualization of real time and historical data

from a complete production line

CAPABILITIES

Real Time Visualization Of Entire System Components

Automatic Paperless Report Generation

3 Months Historical Data for Each Assembly

Expected Implementation Time4 Months

HIROTEC Japan

Production Line

Page 24: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

Lessons Learned Along The Way

Page 25: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

Understand Your Organization

Page 26: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

Involve All Departments And Stakeholders Early

Page 27: Start Small, Scale Fast - thoughtleadership.nam.org · Body-in-White Closures, Exhaust Systems, and Manufacturing Equipment Start Small, Scale Fast A Phased Approach to Industrial

Identify And Engage Executive Champions