State Of The Art Digital Operational I&C For Nuclear Power ... 2/Report... · Page 3 Traditional International Nuclear Conference Walter Theis, E F IE 421 Energy • Fossil Power

© Siemens AG 2010. All rights reserved.

State Of The Art Digital Operational I&C For Nuclear Power Plants

Bulgarian Atomic ForumInternational Nuclear ConferenceVarna, June 9-11th, 2010

Instrumentation, Controls & Electrical

Page 2 Traditional International Nuclear ConferenceWalter Theis, E F IE 421

Energy • Fossil Power Generation • Instrumentation, Controls & Electrical© Siemens AG 2010. All rights reserved.

Content

11

22

■ SPPA-T2000 – State-of-the-art digital I&C for Nuclear Power Plants

■ SPPA-T2000 – Architecture follows power plant processes



The four Generations of I&C Technology: From isolated Systems to embedded Functionality

Isolated analogueand binary systems

ISCAMATIC BTELEPRM C

StadeGermany

Isolated digital Sub-systems

TELEPERM M / ME

Amercentrale 9 Netherlands

Interlinked digitalSub-systems

SPPA-T2000(former TELEPERM XP)

Olkiluoto 3 Finland

Fully embeddedFunctionality

SPPA-T3000

Future NPPs

http://upload.wikimedia.org/wikipedia/commons/0/08/S%C3%BCdostansicht_AKW_Stade_1.jpg



44 30183

0

200

400

600

800

1.000

1.200

1.400

1.600

1.800

*) Total < (Delivered + Under Commissioning + Under Construction) due to multi counting

SPPA-T2000 a proven Technology> 1,600 Orders in Fossil and Nuclear Power Plants

Biblis A Limit Monitoring Indicator System, Ventilation System

Biblis B Turbine and Bypass Protection System, H2-Gassing

Brokdorf Process Information System, Core Monitoring System, Simulator

Brunsbuettel Process Information SystemCallaway Condensate Polisher System, Water Treatment

System, SimulatorComanche Peak 1&2 Turbine Protection,

Turbine Controls, SimulatorEmsland Process Information System, Core Monitoring

System, SimulatorForsmark 3 Turbine Protection, OM for Rod Controls,

Simulator UpgradeGarching Non Safety I&CGrafenrheinfeld Process Information System, Core Monitoring

System, SimulatorGrohnde Process Information System, Core Monitoring

System, Archive SystemIsar 2 Process Information System, Core Monitoring

System, SimulatorKosloduy 5/6 Water Treatment SystemMochovce 1 & 2 Process Information System, Network System,

Archive System

Atucha II Non Safety I&CBelene 1&2 Non Safety I&C (Concept phase)Flamanville 3 Non Safety I&C, SimulatorGrafenrheinfeld Turbine ControlsGrohnde Process Information System, Core Monitoring

System, SimulatorGundremmingen B/C Water Treatment SystemIsar 2 Cooling tower make-up water treatmentLing Ao II (3&4) Non Safety I&C, SimulatorMochovce 3 & 4 Non Safety I&C (Concept phase), SimulatorOlkiluoto 1/2 Condensate Clean-UpOlkiluoto 3 Non Safety I&C, SimulatorOskarshamn 2 Non Safety I&C, SimulatorsTaishan 1 & 2 Non Safety I&CUnterweser Turbine Controls

Muehleberg Ventilation SystemNeckar 1 Process Information System, Core

Monitoring System, Chilled Water System, Water Treatment System, Simulator

Neckar 2 Process Information System, Core Monitoring System, Simulator

Olkiluoto 1 & 2 Turbine Automation SystemOskarshamn 2 Generator Auxilliary System, Turbine

Automation System, Simulator Upgrade Oskarshamn 3 Turbine ControlsPhilippsburg 1 Process Information System, Advanced

Nuclear Application Computer, Turbine and Bypas Protection System, Simulator

Philippsburg 2 Process Information System, Core Monitoring System, Simulator

St. Maria de Garona Condensate Polisher System

Tianwan 1 & 2 Non Safety I&C, Water Treatment System, Simulator

Trillo Process Information System, Core Monitoring System, Plant Training Simulator, I&C for HV Switch Gear

Unterweser Process Information System, Core Monitoring System

Biblis B Ventilation SystemLoviisa 1 & 2 Non Safety I&C, Simulator

Under Construction:Under Commissioning:

Delivered:~1.620Units

Total *) DeliveredUnder

CommissioningUnder

Construction

plantname All or part of Automation System based on SIMATIC S7



Operational I&CSPPA-T2000(TELEPERM XP)

Reactor Protection,Reactor-I&C

Priority

AS 620

Gateway

Plant Bus

Process Information and Operating System

Safety-I&C:TELEPERM XS

~

Process Automation

~~

M MM

OM 690

Back-up panel

SPACE

Engineering System

QDSES 680

Engineering System

DS 670

DiagnosticSystem

PP- PPEG RUNT

5 .1 F A O

123.4 bar

PP -P P E G RO B

PPGENERATOR G

5. 1 F A O

123.4 bar

A TB A 7

2 Discharge primW

AT B A 7

1 Supply primA W

AT BA 7

6 Discharge secA

A TB A 7

5 Supply sec

A TB A 7

3 Heat Trans Proc primM

KBC, JDH

KBA A T BA 7

7 Heat Trans Proc sec

A WAT BA 7

4 Primary systemsM

A TB A 7

8

WA TB A 7

9 TurbosetS P D S

T e xt- 4Ze RBYP Te x t-4Z e RTT

T ex t- 4Z eRRxTrip

5. 1 FA O

123.4 MW

5 .1 F A O

123.4 kg/s

5. 1 FA O

123.4 kg/s

5 .1 F A O123.4 mbar5 .1 F A U

123.4 MW

PP-PPEKLOB

PP-PPEKLOB

V TBA 2

Plantparameter

PP- PPEKL OB

A well-balanced Product Portfolio covers all the Applications of a NPP

Nebenanlagen

M

AuxiliarySystems

CM

SPPA-T2000/SIMATIC S7AV42

Specific Computers

office network

routerSafety Safety related and NC



Additional Features added to standardSPPA-T2000 cover the necessary Applications for NPPs

SPPA-T2000 in NPP

OM 690Process

Information and

Operating System

SimulatorEmulation(AS) and

Stimulation(OM)

Interfaceto 3rd partycomputerand I&C systems

Interface to safety

I&C:TXS gateway,

priority controlmodule

Long-termsupport

Qualification according to

nuclear standards



SPPA-T2000 fulfils all Requirements of IEC Codes andStandards and is qualified to be used in „safety related“ Functions

■ Important codes and standards:■ IEC 6151 Nuclear power plants - Instrumentation and control for systems important

to safety – General requirements for systems ■ IEC 62138 Nuclear power plants - Instrumentation and control important for safety

- Software aspects for computer-based systems performing category B orC functions

■ IEC 61226 Nuclear power plants - Instrumentation and control systems important tosafety – Classification

According to the ISTec certificate (German Authority) the Automation System AS 620B is generically qualified for applying functions of category B according to IEC 62138,1

■ Qualification basis for HW and SW:■ Documented development process ■ HW-qualification by means of type testing and proof of earthquake (IEC 60780, IEC

60980)■ Field proven HW and SW■ Additional supply of safety documentation



Content

11

22

■ SPPA-T2000 – State-of-the-art digital I&C for Nuclear Power Plants

■ SPPA-T2000 – Architecture follows power plant processes



OT OT OT ET DT

External Network

Terminalbus

Automation

Plantbus

AddFEM

IEC 60870

CM

Modbus

SIMATICS7

FUM

AP

Process

Operating &Monitoring

FieldSIM-F

S7-400FH

S7-400H

PROFIBUS-DP

ET 200M

PU SU

XU

ES/DS

TXS- Gateway

SPPA-T2000/ OM 690 in NPPs:Levels of Automation and I&C



I&C Architecture follows Power Plant Processes

Filling, Venting

UnitOperation

load input

OPERATION

Chilled Water SupplyHeating (Buildings atNPP Site)

Auxiliare Systems

Unit Auxiliary andEmergency PowerSupplyDemineralizationRaw Water SupplyFire Fighting

Deionat Auxiliary SteamEquipment

Chemical SupplyGase SupplyAuxiliary Fluid System

Venting and AirConditioning of Control-led Access Area

Activity- andRadiological Survey

Radioactive GasTreatment System

Leakage Water Collec-tion and Treatment

Radioactive LiquidWaste Treatment andHandling

Waste Processing

Conventional WaterTreatment and Storage System

Heat Removal

Intermediat CoolingWater Circuit

Main Cooling SystemConventional Serviceand intermediateCooling System

Main Steam Systemand Auxiliary SteamSupply

Secondary Circuitand

Auxiliary Systems

Plant Make-Up Water System

Main and AuxiliaryCondensat System

Feedwater System

Emergency FeedwaterSystem

Primary Circuitand

Auxiliary Systems

Main Coolant Circuit

Auxiliary System forPrimary Circuit

Safety Systems

Turbine and Generator

Steam Supply ofTurbine Plant

Generator Unit

Turbine Plant

A B C D E F

Unit Transformer

Service Water forSafety-RelatedConsumers

load change

OPERATION OPERATION OPERATION OPERATION OPERATION



Example for a process oriented I&C Structure (EPR)



Process oriented I&C Structure:Assignment of Functional Complexes to Cabinets (EPR)

PAS 1Division 2

PAS 1Division 13 1UJK18 024



PAS 1Diesel Div. 13 1UBP10 002




+3 0CRZ21

+3 0CRZ31

+3 0CRL01

A1, A3, A5, A6 A6 B, C D3, D4 , D5D2FC :

3 2UJK18 004

A1, A3, A5, A6FC : D2, D3, D4 , D5

A1, A3, A5, A6FC : D2, D3, D4 , D5

A1, A3, A5, A6FC : A6 D2 D3, D4 , D5

G1

G2

G3

G4

B, C, F

B, C, F

B, C

111 115 116AP : 112 113

211 215AP : 213

311 315AP : 313

121

221

321+3 0CRA47

+3 0CRA37

+3 0CRA27

+3 0CRA17+3 0CRD12+3 0CRD11+3 0CRB11+3 0CRA12+3 0CRA11

+3 0CRA21

+3 0CRA31

+3 0CRA41 +3 0CRA42 +3 0CRB41 +3 0CRD41 +3 0CRD42

+3 0CRB31 +3 0CRD31

+3 0CRD21+3 0CRB21

AP A

FUM

AP BAP A

FUM

FUM

QAS

ITP53

A

B

C

D

E

F

G OLM

AP A

FUM

AP BAP A

FUM

FUM

QAS

A

B

C

D

E

F

G

ITP53

OLM

AP A

FUM

AP BAP A

FUM

FUM

QAS

A

B

C

D

E

F

G

ITP62

AP A

FUM

AP BAP A

FUM

FUM

QAS

A

B

C

D

E

F

G

AP A

FUM

AP BAP A

FUM

FUM

QAS

ITP53 ITP53

A

B

C

D

E

F

G OLM

AP A

FUM

AP BAP A

FUM

FUM

QAS

ITP53

A

B

C

D

E

F

G OLM

AP A

FUM

AP BAP A

FUM

FUM

QAS

A

B

C

D

E

F

G

ITP53

OLM

AP A

FUM

AP BAP A

FUM

FUM

QAS

A

B

C

D

E

F

G

AP A

FUM

AP BAP A

FUM

FUM

QAS

A

B

C

D

E

F

G

A

B

C

D

E

F

GSeismicInstrum.

AP A

FUM

AP BAP A

FUM

FUM

QAS

ITP53 ITP53

A

B

C

D

E

F

G OLM

AP A

FUM

AP BAP A

FUM

FUM

QAS

ITP53

A

B

C

D

E

F

G OLM

AP A

FUM

AP BAP A

FUM

FUM

QAS

A

B

C

D

E

F

G

ITP53

OLM

AP A

FUM

AP BAP A

FUM

FUM

QAS

A

B

C

D

E

F

G

AP A

FUM

AP BAP A

FUM

FUM

QAS

A

B

C

D

E

F

G

AP A

FUM

AP BAP A

FUM

FUM

QAS

ITP53

A

B

C

D

E

F

G OLM

AP A

FUM

AP BAP A

FUM

FUM

QAS

A

B

C

D

E

F

G

ITP62

AP A

FUM

AP BAP A

FUM

FUM

QAS

A

B

C

D

E

F

G

ITP53

OLM

AP A

FUM

AP BAP A

FUM

FUM

QAS

A

B

C

D

E

F

G

ITP62

AP A

FUM

AP BAP A

FUM

FUM

QAS

A

B

C

D

E

F

G

AP A

FUM

AP BAP A

FUM

FUM

QAS

ITP53 ITP53

A

B

C

D

E

F

G OLM

AP A

FUM

AP BAP A

FUM

FUM

QAS

ITP53 ITP53

A

B

C

D

E

F

G OLM

AP A

FUM

AP BAP A

FUM

FUM

QAS

A

B

C

D

E

F

G

ITP62

OLM

F

F

114

+3 0CRB12

+3 0CRB42

414

AP A

FUM

AP BAP A

FUM

FUM

QAS

A

B

C

D

E

F

G OLM

AP A

FUM

AP BAP A

FUM

FUM

QAS

A

B

C

D

E

F

G OLM



■ SPPA – T2000 covers all NPP needs on Operational I&C

■ SPPA – T2000 is configurable to NPP Process needs



Thank you for your attention!

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State Of The Art Digital Operational I&C For Nuclear Power ... 2/Report... · Page 3 Traditional International Nuclear Conference Walter Theis, E F IE 421 Energy • Fossil Power