STATIC EQUIPMENT DESIGN ( Atharva ProcTek (Course fee-50,000))

Material of Construction & Corrosion Brief review of metallurgy, review of engineering properties, stress-strain diagrams Factors governing choice of materials, criteria for material selection for process equipment Commonly used carbon steels / stainless steels /alloy steels . (ASME Section II A/B) Choice of materials for low temperatures / high temperatures, corrosive service, NACE materials Gasket materials, non metallic material, etc. Painting and coating for corrosion protection, surface preparation, pickling & passivation

Coded Design of Pressure Vessels (ASME Section VIII Division 1) Design principles from strength of materials, code philosophy understanding requirements of codes Pressure vessel categories & classification, code rules for design of cylindrical vessels, spherical vessels, dished heads, flat heads, nozzle

reinforcements, welded joints, etc. Design considerations for jacketed vessels, tall towers, horizontal bullets with saddle supports (wind loads / seismic load considerations) Impact testing requirements, PWHT hydrotest / pneumatic test pressures, stamping of vessels

Coded Design of Storage tanks (API-650 / IS-803) Classification of storage tanks – bulk storage and day storage, sizing & optimization, Design of tank components as per codes & standards, bottom

plate layout & testing Shell design by one foot-method, conical roof & dome roofs, basic considerations in design of floating roofs, design for wind girders / stiffness,

nozzles and accessories Inspection & testing Introduction to seismic design

Heat Exchanger Design Heat exchanger types, classification, categories and nomenclatures in TEMA standards, physical phenomena in condenser / reboiler /regular shell

& tube type Mechanical design adhering to ASME and TEMA, design of tubesheet as per TEMA for bending and shear loadings, sizing of non-pressure parts

such as baffles, spacers, tie-rods, PP plates, etc. Miscellaneous

Welding & fabrication requirements Basic introduction to agitators Internals in tall towers Safety devices/ flame arrestors, etc. HAZOP Review considerations in vessels Introduction to NDT & heat treatments Preparation of GA drawings & detailing

Design of Pressure Vessels ( Institute of Plant Engineering and Design (Course fee-35000))Course Contents

Service Applications of Pressure Vessel

Construction of Pressure Vessel

Stress and Failure modes

Materials of Construction

Wall thickness calculation

Shell Design and Calculation

Head Design and Calculation

Nozzle Design

Reinforcement of openings

Supports Design

Welding and Joint Design

Code Compliance Report

Project –

The Design of Pressure vessels becomes critical due to service conditions or design conditions. The automation of design reduces the human errors in calculations as well as reduces time of design drastically

PV Elite is the industry recommended software for Engineering Design and Stress Analysis of Pressure Vessels. PV Elite also checks the design for Code compliance of ASME Sec VIII Division 1 and Divsion 2

This course is designed for Engineers who are already working the Pressure Vessel Design. Knowledge of design is required for enrolling in this course.

The course is conducted with tie up with Engineering industries in Chennai.

Course ContentsElement creationMaterial SelectionShell DesignHead DesignNozzle ReinforcementCode CALCCyclic Loading analysisWind AnalysisSeismic Analysis

Mechanical Design Engineering (INSTITUTE OF ENGINEERING DESIGN & RESEARCH)

Overview

Overview of Industry and role of Equipment Designer in various Fields

Basic Design requirement based on the type of Plant /Project

Overview Of PFD ,P & ID and Process Data sheets

Mechanical design of Process Equipments .(Vessels, Reactors,Heat Exchangers ,Distillation columns ,Chimneys ,etc.)

Preparation of G.A. Drawings and Fabrication drawings of Equipments

Overview of Rotary Equipments

Overview of Piping / Nozzle Orientation /Isometric etc

Basic Information about Welding ,Inspection &Testing

Inputs required and use of the inputs

Relevant Codes & Standards used in Industry

Material Inspection

Use of Vendor Data while designing of Equipments

Checking of Vendor Data

Process Design Engineering (Smart Brain, Gaziabad)

 Course Objective

• To identify the basic and the major concepts of Process Design Engineering.• To provide & understand the basic Process requirements for design as per the international codes & standards.• To be able to apply the requirements of the relevant industry standards of the mechanical design of equipments   used in the process industry and above ground atmospheric storage.

• To specify appropriate physical property models to simulate processes. Course Overview

• Overview of Industry & role of Process Engineer in variuos fields.• Basic design requirement based on the type of plant/project.• Overview of Basic Engineering Package.• Introduction to PFD, P&ID and PDS of equipments.• Relevant Codes and Standards used in industry.• Development of PFD:Process & Utility.• Mass and Energy balance - Design Basis, Sample Calculations and Utility Sizing.• Interlocks, Control Philosophy, Valve Selection and sizing, Safety valve sizing.• Development of P&ID : Process and Utility, Line Sizing and Pressure Drop Calculations.• Pump Selection and sizing.• Reactor sizing.• Heat Exchanger Design (Thermal Design).• Distillation Column Design.• Available softwares used in industry and their applications.

• Use of vendor data & Checking of Vendor data. • Interview Preparation and Mock Interviews. Scope & Opportunity

After successful completion of the Course, students can get job in Design Consultancy, Equipment manufacturing Companies, Production Units, and Inspection & Testing in following domains:

• Research organizations• Food and Beverage companies• Process Licensors• Refinery

• Chemical Process industries• Project & Construction Companies

Industry Interaction

 

The course contents is framed and modeled by eminent experts from different Engineering streams. The faculties consist of individuals with vast industrial experience in well-known organization and specialization in particular subjects.