Steel

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PPT on Steel

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  • Phases in iron

  • FerriteFerrite is a body-centered cubic form of iron in which some carbon is dissolved.

  • Metallurgical Changes during welding

  • Influence of Alloying Elements on the Hardenability of Steel

  • Broad Catagories of Steel

    Type of SteelCarbon ContentAlloy Content1. Low Carbon< 0.25%No Alloy except Mn up to 1.65%2. Medium Carbon0.25 to 0.55%< 5.0%3. High Carbon> 0.55%> 5.0%

  • Weldability Index

  • Thermal Severity Number

    Weldability Index

    Minimum preheat temperature 0C for welding with electrode size in mm

    3.2

    4.0

    5.0

    T.S.N 2

    D

    0

    E

    50

    0

    F

    125

    25

    T.S.N 3

    C

    0

    D

    75

    0

    E

    100

    25

    0

    F

    150

    100

    25

    T.S.N 4

    C

    50

    D

    100

    25

    E

    125

    75

    0

    F

    175

    125

    75

    T.S.N 6

    B

    50

    C

    100

    25

    D

    150

    100

    25

    E

    175

    125

    75

    F

    225

    175

    125

    T.S.N 8

    A

    25

    B

    75

    25

    C

    125

    75

    25

    D

    175

    125

    75

    E

    200

    150

    125

    F

    225

    200

    175

    T.S.N 12

    A

    75

    25

    B

    125

    75

    25

    C

    150

    125

    75

    D

    200

    175

    125

    E

    225

    200

    175

    F

    250

    225

    200

  • Chemical Composition Requirement & Mechanical properties

    AWS

    Classification

    C

    Mn

    Si

    Ni

    Cr

    Mo

    V

    UTS

    YS

    %

    El

    Carbon Steel

    E 7018

    -

    1.60

    0.75

    0.30

    0.20

    0.30

    0.08

    70

    58

    22

    Carbon Molybdenum Steel Electrode

    E 7018-A1

    0.12

    0.90

    0.80

    0.40-0.65

    70

    57

    25

    Chromium Molybdenum Steel Electrode

    E 8018-B1

    0.05/0.12

    0.90

    0.80

    0.40/0.65

    0.40/0.65

    80

    67

    19

    E 9018-B2

    0.05/0.12

    0.90

    0.80

    1.00/1.50

    0.40/0.65

    90

    77

    17

    E 9018-B3

    0.05/0.12

    0.90

    0.80

    2.00/2.50

    0.90/1.20

    90

    77

    17

    Nickel Steel Electrode

    E 8018-C1

    0.12

    1.25

    0.80

    2.00/2.75

    80

    67

    19

    E 8018-C2

    0.12

    1.25

    0.80

    3.00/3.75

    80

    67

    19

    E 8018-C3

    0.12

    0.40/1.25

    0.80

    0.80/1.10

    0.15

    0.35

    0.05

    80

    68/80

    24

    Manganese Molybdenum Steel Electrode

    E 9018-D1

    0.12

    1.25/1.75

    0.80

    0.25/0.45

    90

    77

    17

    E 8018-D3

    0.12

    1.00/1.75

    0.80

    0.40/0.65

    80

    67

    19

    E 10018-D2

    0.15

    1.65/2.00

    0.80

    0.25/0.45

    100

    87

    16

    All Other Low Alloy Steel Electrode

    E 9018-M

    0.10

    0.60/1.25

    0.80

    1.40/1.80

    0.15

    0.35

    0.05

    90

    78/90

    24

    E 10018-M

    0.10

    0.75/1.70

    0.60

    1.40/2.10

    0.35

    0.25/0.50

    0.05

    100

    88/100

    20

    E 11018-M

    0.10

    1.30/1.80

    0.60

    1.25/2.50

    0.40

    0.25/0.50

    0.05

    110

    98/110

    20

    E 12018-M

    0.10

    1.30/2.25

    0.60

    1.75/2.50

    0.30/1.50

    0.30/0.55

    0.05

    120

    108/120

    18

    P & S Max. 0.03 & 0.04 Respectively.

    All single values are Maximum.

    UTS & YS Values are X 1000

  • Schaeffler diagram

  • Alloy TypeCSiMnCrNiMoUTSN/mm2Elongation %3070.050.504.5019.509.50-59030309L0.030.501.6023.5012.50-520303120.060.601.4029.009.500.3066022