Embed Size (px)
Citation preview
STEPHAN UHT SYSTEMProcessing for the dairy industry
APPLICATIONS AND PROCESSING STEPS
Advantages for your production
CONSTANTPRODUCTQUALITY VISCOSITYCONTROLSYSTEM EFFECTIVEHEATING
BYDIRECTSTEAMINJECTION INTEGRATEDEMULSIFYINGSYSTEM EASYTOADAPTTONEWMARKETNEEDS LONGRUNNINGTIMES EASYTOOPERATE MAINTENANCEFRIENDLY CIP-CLEANABLE
Designed for all kinds of processed cheese from low to high viscosity
THESTEPHANSYSTEMSFORCONTINUOUSPROCESSINGHAVEBEENDESIGNEDBASEDONTHEDEMANDSOFTHEDAIRYINDUSTRY.
TREATMENTOFALLKINDSOFPROCESSEDCHEESEWITHPRECISEANDFULLYCONTROLLEDPARAMETERS.
EXTREMELYSHORTANDEFFICIENTPROCESSINGSTEPSASSUREFINALPRODUCTSWITHBESTQUALITY.
FULLYFLEXIBLEDESIGNALLOWSADESIGNOFPLANTSSPECIFICFORCUSTOMERS’NEEDS.
Applications:
PROCESSEDCHEESE:-SPREAD-BLOCK-SLICES(IWS/SOS)
ANALOGUECHEESE BABYFOOD
Processes:
MIXING EMULSIFICATION PASTEURISATION(DIRECTSTEAM) UHT(DIRECTSTEAM) DEAERATION VACUUMCOOLING VACUUMCREAMING
STEPHAN CONTINUOUS COOKING AND UHT SYSTEMS FOR THE DAIRY INDUSTRY
PROCESS DESCRIPTION FOR PROCESSED CHEESE PRODUCTION
Processing
TheSTEPHANUHTsystems(3)arestateoftheartandcapableofproducingallmodernproducts.
Extensionofshelflifeisachievedbyheatingupto145°C.ForprolongedstandingtimestheUHTcanbedesignedinadoubleUHTheadexecution.Toreducesetting,productcontactpartsarePTFEcoated.
Priortofilling,theproducthastobecooleddownanddeaerated(4)bycontrolledvacuum,followedbyaninclinedcreamingtankforstructurerebuildingandviscositydevelopmentunderambientpressure.TheCreamingTank(5)isequippedwithahighefficiencycreamingelementandviscositymonitoring.
Theproductcooling,deaerationandcreamingundervacuumcanalsobeachievedinasinglecombinedsystem–theSTEPHANFlashcoolingandCreamingTank(6).
AdditionalmodulesforCIP,steamfiltration,productfiltrationandpiggingsystemsarealsoavailable.
Standardisation
Thefinalproductisablendofrawcheese,variouspowderedingredients,butter,fat/oilandwater.Themainingredients,naturalcheeseandbutter,requirepre-processessuchasqualitychecks,unpacking,weighing,metaldetectionandgrinding.
IntheSTEPHANBatchCookingunit(1)allnecessaryfunctionsofprocessingsuchascutting,blending,heatingbydirectsteaminjection,emulsifyinganddeaerationareachievedwithinonesinglemodule.
IntheSTEPHANContinuousCooker(2)theproductisheatedbydirectsteaminjectioncombinedwithadynamicandhighlyefficientmixingsystem.Thefinalemulsifyingstepisachievedbymeansofarotor/statorsystemwhichensuresthebestproductquality.
Theprocessingandheatingtotherequired(70–95°C)cantakeplaceineitheracontinuousorbatchsystem.
MACHINE RANGE AND COMPONENTS
1 STEPHAN Universal Machine (UM)
Type UM 70 UM 130 UM 200
Batch size up to l 55 90 170
Capacity up to l/h 330 540 1020
1 STEPHAN COMBITHERM (CT)
Type CT 800 CT 1200
Batch size up to l 800 1200
Capacity up to l/h 3200 4800
2 STEPHAN CONTINUOUS COOKER (CC)
Type CC 1000
CC 2000
CC 4000
CC 6000
Capacity up to
l/h 300–1500
400–2000
800–4000
1200–6000
3 STEPHAN UHT (UHT)
Type UHT 500
UHT 1000
UHT 2000
UHT 4000
UHT 6000
Capacity up to
l/h 100–500
200–1000
400–2000
800–4000
1200–6000
Themachinesshownareforillustrativepurposesonly.Actualmachineconstructionmayvarybyspecification.
4 STEPHAN FLASH COOLING TANK (FK) 5 STEPHAN CREAMING TANK (CR)
6 STEPHAN FLASH COOLING AND CREAMING TANK (FC)
Type CR 180
CR 400
CR 650
CR 1400
CR 2000
Max. creaming content
l 180 400 650 1400 2000
Type CR 180
CR 400
CR 650
CR 1400
CR 2000
Max. creaming content
l 180 400 650 1400 2000
Creaming time approx. 20 min
Creaming time approx. 20 min
Type FK 500
FK 1000
FK 2000
FK 4000
FK 6000
Max. cooling capacity
l/h 500 1500 2000 4000 6000
STEPHAN DESIGN
UHTHEADHOUSINGSOUTOFSTAINLESSSTEELQUALITY1.4571,AISI316TI
TEFLONINSERTINTHEUHTHEADMIXINGZONETOAVOIDBURNINGS
STRAIGHTUHTHEADOUTLETTOAVOIDDEADZONES
VERYEFFECTIVEHEATINGBYINJECTINGATHINFILMOFSTEAMINTOATHINFILMOFPRODUCT
HIGHTURBULENTFLOWINTHEHEATHOLDINGSECTIONTOAVOIDSETTINGSANDBURNINGS
Advantages
MINIMISEDPRODUCTCONTENTINTHEHOLDINGTUBES
EASYINSPECTABLEHEATHOLDINGSECTIONWITHOUTENDOSCOPE
HEATHOLDINGSECTIONOUTOFSTAINLESSSTEELQUALITY1.4571,AISI316TI
LONGSTANDINGTIMESWITHOUTCLEANING
WORLD WIDE AT YOUR DISPOSALStephan Machinery
SUBSIDIARIES/REPRESENTATIVES
HEADQUARTER
STEPHANMACHINERYGMBHStephanplatz231789Hameln/GERMANYphone +495151583-0fax +495151583-189info@stephan-machinery.comwww.stephan-machinery.comwww.proxes-group.com
STEPHANMACHINERYGMBHBranchOfficeSchwarzenbekGrabauerStraße6–1021493Schwarzenbek/GERMANYphone +4941518987-0fax +4941518987-10info@stephan-machinery.comwww.stephan-machinery.comwww.proxes-group.com
BENELUX
STEPHANBVBASluis119810Nazareth/BELGIUMphone +3293858355fax [email protected]
USA
PROXESINC.1385ArmourBoulevardMundelein,IL60060/USAphone +18472470182fax [email protected]
USA
PROXESINC.6FrassettoWay,UnitDLincolnPark,NJ07035/USAphone +19737090691fax [email protected]
RUSSIA
OOOSTEPHANMACHINERYST.PETERSBURG197110,St.Petersburg,RUSSIALevashovskiyprospect,d.15,literaAOffice203phone +78127021185fax [email protected]
POLAND
PROXESPOLSKASP.ZO.O.Wysogotowoul.Skórzewska3562-081Przeźmierowo/POLANDphone +48618171201fax [email protected]
GREATBRITAINANDIRELAND
STEPHANUKLTDUnitC5TenthAvenueZone3/DeesideIndustrialParkDeeside/FlintshireCH52UA/UKDeesidephone +448454560823fax [email protected]
SWITZERLAND
STEPHANMACHINERYGMBHGewerbestrasse1155314Kleindöttingen/SWITZERLANDphone +41449550608fax [email protected]
FRANCE
PROXESFRANCESARLZACduMandinet1-3ruedesCampanules77185Lognes/FRANCEphone+33164805430fax [email protected]
SINGAPORE
PROXESASIAPACIFICPTELTD23TagoreLane#03-12Tagore23WarehouseSingapore787601/SINGAPOREphone+6564557670fax [email protected]
12/2
017
Allc
onte
ntis
sub
ject
toc
opyr
ight
and
iso
wne
dan
dco
ntro
lled
byS
teph
anM
achi
nery
Gm
bH.T
hec
onte
ntm
ayn
otb
eco
pied
,sto
red
(ina
nym
ediu
m),
pu
blis
hed
oro
ther
wis
ere
dist
ribu
ted
with
outt
hep
erm
issi
ono
fSte
phan
Mac
hine
ryG
mbH
.
