STRUCTURAL GLAZING LTD › application › ... · section 8 company details structural glazing ltd / sg2000 product manual. section 1 profiles sgs101/102 fixed frame sgs103/110 flush

STRUCTURAL GLAZING LTD

SG2000 Product ManualFixed Glazed UnitsTop Hung WindowsSide Hung Windows


SG2000 Product Manual

SG PRODUCT RANGE

The Structural Glazing range comprises of three core products:

THE SG2000 ECO VENT THE SG2000-101/2 FIXED LIGHT UNIT THE SG2000-111 FIXED LIGHT UNIT

This range offers a solution to most of your silicone

glazing requirements and, our frames will give up to 14%

improvement in thermal transmission when compared to

standard capped framing.

Our Eco Vents and fixed lights use silicone glazing units.

Eco Vents and fixed lights can be incorporated into most

curtain walls and punched hole designs as well as contract

specific bespoke designs.

THE SG2000 ECO VENT

Fully tested and achieving in excess of the requirements of

BS6375 part 1 2004. Compliant with CEN standards, bomb

blast tested and with excellent thermal performance.

THE SG2000-101/2 FIXED GLAZING UNITAn internally fixed glazing unit for very large sizes, which

compliments the SG2000 ECO VENT. Bomb blast tested

and with excellent thermal performance.

THE SG2000-111 FIXED GLAZING UNITAn externally clamped fixed glazing unit that compliments the

SG2000 ECO VENT with matching thermal performance.

THE SG2000 ECO VENT

Main benefitsConcealed multi point locking to all 4 sides when required

Operation by single non-locking, locking, fireman’s axe handle, or by automatic openers

Can have second structural bond to internal pane, for high security or blast applications

Mechanically crimped and cleated corners

Polyamide thermal breaks

E.P.D.M triple weather seals

Powder coat, anodised and dual colour options

Available in top hung, side hung, bottom hung and, shortly, in parallel opening formats

Designed for stepped edge D.G. Units, which allows bonds to both panes when required

Stepped edges can have ceramic fritted borders, or we can silicone opacify in house

Designed for 28mm glass units as standard but capable of accepting other thickness’s

Fits most curtain wall systems and punched hole applications

Larger sizes available up to 2400mm wide x 2500mm high, subject to a maximum glass weight of 180kgs, in both top hung and bottom hung applications

Side hung available up to 2100mm high x 850mm wide, subject to a maximum glass weight of 55kgs

For other sizes or for specific parallel hinge applications please email us:

[email protected]

CONTENTS

SECTION 1 PROFILES

SECTION 2 GASKETS

SECTION 3 FITTINGS

SECTION 4 TYPICAL APPLICATIONS

SECTION 5 MAXIMUM GLASS SIZES

SECTION 6 THERMAL PERFORMANCE

SECTION 7 TESTING

SECTION 8 COMPANY DETAILS

STRUCTURAL GLAZING LTD / SG2000 PRODUCT MANUAL

SECTION 1

PROFILES

SGS101/102 FIXED FRAME SGS103/110 FLUSH VENT SGS103/114 CAPPED VENT SGS112/113 SASH SGS115/120 LINK BARS SGS111 LIGHTWEIGHT FIXED FRAME SGS120 TOGGLES SGS106 CLEAT SGS116 HIGH MOVEMENT FRAME

PROFILES

SUPERIOR QUALITY

/ All profiles are extruded in 6063 alloy

/ Profiles are tempered and age hardened to T6 standard

/ Mill finish faces are suitable for both PPC and anodising

/ Thermal breaks are in polyamide

For further information email: [email protected]

Aluminium Extrusions



SG House, Stafford Park 16 Telford, Shropshire TF3 3BS

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email: [email protected] web: www.structuralglazingltd.co.uk

SECTION NUMBER ONEPAGE NUMBER 001DATE JUNE 2009REVISIONREVISION DATE

STRUCTURAL GLAZING LTDSG HOUSE, STAFFORD PARK 16TELFORD TF3 3BSTEL 01952 209820 FAX 01952 210455www.structuralglazingltd.co.uke-mail [email protected]


55,5

18

107,5

2

24,5

3735

,5

55,5

28

VENT OUTER FRAMES16

,5VENT OUTER FRAMES

SGS103/SGS110 COMBINATION





85,5

63,520

2528

50

18

20

15

3

19,55,

814,5

19,4

14

2,4

4,5

4mm thick aluminium

14

73

VENT MOVING FRAME


SGS120 LINK BAR SGS115 LINK BAR

SGS121 TOGGLE



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SECTION NUMBERPAGE NUMBER 003DATE JUNE 2009REVISIONREVISION DATE

FIXED GLAZING PROFILES

20

19

22

11,5

8,5 24 8,5

4132

61,5

1814

FIXED GLAZING PROFILES

SGS101 – CLIP BEAD

SGS102 – FLUSH GLAZING FRAME

SGS111 – CLAMPED FIXED FRAME



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SECTION NUMBER ONEPAGE NUMBER OO4DATE JUNE 2009REVISIONREVISION DATE

37

19

9,5

6,5

50

50

90°

SGS106 – CLEAT (COMMON TO ALL)

SGS116 – CLAMPED FIXED FRAME FOR AREAS WITH HIGH DEFLECTION LEVELS



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SECTION 2

GASKETS

SGS201 EXTERNAL FLIPPER SEAL SGS202 CENTRE WEATHERSEAL SGS203 INTERNAL WEATHERSEAL SGS204 ROOF VENT WEATHERSEAL

EPDM Gaskets

UNIQUELY EQUIPPED

/ Easy to use

/ Excellent seals

/ Excellent ageing properties

/ Excellent resistance to solvents



Gaskets

SECTION NUMBER TWOPAGE NUMBER 001DATE JUNE 2009REVISIONREVISION DATE


SECTION NUMBER TWO 001PAGE NUMBERDATE JUNE 2009REVISIONREVISION DATE

SGS201 EXTERNAL FLIPPER SEAL

SGS202 CENTRE WEATHERSEAL

SGS203 INTERNAL WEATHERSEAL

SGS204 ROOF VENT WEATHERSEAL



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SECTION 3

FITTINGS

STAY KITS

FITTINGS

PERFORMANCE AND LONG LIFE

All our vents have been designed and tested using Securistyle stays, for maximum performance and long life.



Fittings

SECTION NUMBER THREEPAGE NUMBER 001DATE JUNE 2009REVISIONREVISION DATE

SGS-T10 HINGE TOP HUNG

LENGTH 262mm MAX VENT WEIGHT 40kg MAX VENT HEIGHT 640mm

MIN VENT HEIGHT 267mm MAX OPENING ANGLE 50 degrees

Note when using this hinge the outer glass size must be reduced by 3mm to enable the hinge to fully open

SGS-T12 HINGE TOP HUNGLENGTH 313mm MAX VENT WEIGHT 50kg MAX VENT HEIGHT 800mm


SGS-T16 HINGE TOP HUNGLENGTH 415mm MAX VENT WEIGHT 65kg MAX VENT HEIGHT 1100mm


SGS-TH16 HINGE* TOP HUNGLENGTH 415mm MAX VENT WEIGHT 100kg MAX VENT HEIGHT 1100mm


*Vents over 100kg must be fitted with SGS-S7280 cam adjustment devices which are optional on lighter vents

SGS-T22 HINGE* TOP HUNGLENGTH 567mm MAX VENT WEIGHT 100kg MAX VENT HEIGHT 1500mm



SGS-T22W HINGE* TOP HUNGLENGTH 567mm MAX VENT WEIGHT 100kg MAX VENT HEIGHT 2000mm



SGS-T26 HINGE* TOP HUNGLENGTH 680mm MAX VENT WEIGHT 180kg MAX VENT HEIGHT 2500mm



SGS-T10 HINGE SIDE HUNGLENGTH 262mm MAX VENT WEIGHT 38kg MAX VENT HEIGHT 660mm


SGS-T16 HINGE SIDE HUNGLENGTH 415mm MAX VENT WEIGHT 55kg MAX VENT HEIGHT 838mm

MIN VENT WIDTH 450mm MAX OPENING ANGLE 60 degrees



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H

W

WIDTH

400mm

TO

1200mm

WIDTH

1200mm

TO

1800mm

WIDTH

1800mm

TO

2400mm

HEIGHT400mm TO1200mm

SGS FK001



SGS FK002 SGS FK003

SGS FK006SGS FK005SGS FK004

SGS FK007 SGS FK008 SGS FK009

W = (O/W-132)

O/H (OVERALL WIDTH)

H =

(O/H

-132

)

O/H

(OVE

RALL

HEI

GH

T)

FITTING KITS – HANDLE NOT INCLUDED



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STRUCTURAL GLAING LTDSG HOUSE, STAFFORD PARK 16TELFORD TF3 3BSTEL 01952 209820 FAX 01952 210455www.structuralglazingltd.co.uke-mail [email protected]

SECTION NUMBER THREEPAGE NUMBER 003

REVISIONREVISION DATE

DATE JUNE 2009

W = (O/W-129)

O/H (OVERALL WIDTH) O

/H (O

VERA

LL H

EIG

HT)

H =

(O/H

-129

)




W

H WIDTH

1200mm

TO

1800mm

WIDTH

1800mm

TO

2400mm

WIDTH

400mm

TO

1200mm

SGS FK002

SGS FK005

SGS FK008SGS FK007

SGS FK004

SGS FK001

SGS FK006

SGS FK009

SGS FK003

FITTING KITS – HANDLE NOT INCLUDED



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SECTION 4

TYPICAL APPLICATIONS

TYPICAL APPLICATIONS

THE LARGEST SPECIALIST SILICONE BONDING COMPANY IN THE UK

Atlantic Quay in Glasgow, and Newcastle Library show typical applications for structurally glazed products.



Applications

Atlantic Quay, GlasgowNewcastle Library

SECTION NUMBER FOURPAGE NUMBER 001DATE JUNE 2009REVISIONREVISION DATE



SGS101/102 FIXED GLAZING WITH SGS103/110 VENT OUTER FRAME ON A TYPICAL REYNAER CURTAIN WALL MULLION

SGS101/102 FIXED GLAZING WITHSGS103/110 VENT OUTER FRAME ON A TYPICAL REYNAER CURTAIN WALL MULLION



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SGS111 FIXED GLAZING WITHSGS103/110 VENT OUTER FRAME ON A TYPICAL REYNAER CURTAIN WALL MULLION



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SGS111 FIXED GLAZING WITH SGS103/110 VENT OUTER FRAME ON A TYPICAL REYNAER CURTAIN WALL MULLION


SGS101/102 FIXED GLAZING WITHSGS103/110 VENT OUTER FRAME ON A TYPICAL KAWNEER CURTAIN WALL MULLION



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SECTION NUMBER FOURPAGE NUMBER 003DATEJUNE 2009REVISIONREVISION DATE

SGS101/102 FIXED GLAZING WITH SGS103/110 VENT OUTER FRAME ON A TYPICAL KAWNEER CURTAIN WALL MULLION


SGS111 FIXED GLAZING WITHSGS103/110 VENT OUTER FRAME ON A TYPICAL KAWNEER CURTAIN WALL MULLION



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email: [email protected] web: www.structuralglazingltd.co.ukSTRUCTURAL GLAZING LTDSG HOUSE, STAFFORD PARK 16TELFORD TF3 3BSTEL 01952 209820 FAX 01952 210455www.structuralglazingltd.co.uke-mail [email protected]


SGS111 FIXED GLAZING WITH SGS103/110 VENT OUTER FRAME ON A TYPICAL KAWNEER CURTAIN WALL MULLION


SGS111 FIXED GLAZING WITHSGS103/110 VENT OUTER FRAME ON A TYPICAL TECHNAL CURTAIN WALL MULLION



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SGS111 FIXED GLAZING WITH SGS103/110 VENT OUTER FRAME ON A TYPICAL TECHNAL CURTAIN WALL MULLION


SGS101/102 FIXED GLAZING WITHSGS103/110 VENT OUTER FRAME ON A TYPICAL TECHNAL CURTAIN WALL MULLION



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SGS101/102 FIXED GLAZING WITH SGS103/110 VENT OUTER FRAME ON A TYPICAL TECHNAL CURTAIN WALL MULLION


SGS111 FIXED GLAZING WITH SGS103/110 VENT OUTER FRAME ON A TYPICAL SCHUCO CURTAIN WALL MULLION



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SGS111 FIXED GLAZING WITH SGS103/110 VENT OUTER FRAME ON A TYPICAL SCHUCO CURTAIN WALL MULLION


SGS101/102 FIXED GLAZING WITHSGS103/110 VENT OUTER FRAME ON A TYPICAL SCHUCO CURTAIN WALL MULLION



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SGS101/102 FIXED GLAZING WITH SGS103/110 VENT OUTER FRAME ON A TYPICAL SCHUCO CURTAIN WALL MULLION


SGS101/102 FIXED GLAZING WITHSGS103/110 VENT OUTER FRAME ON AN ALUMINIUM, STEEL OR TIMBER MULLION



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SGS101/102 FIXED GLAZING WITH SGS103/110 VENT OUTER FRAME ON A ALUMINIUM, STEEL OR TIMBER MULLION


PAGE NUMBER 011DATE JUNE 2009

REVISION DATE

SECTION NUMBER FOUR

REVISION


SGS103/114 VENT OUTER FRAME GLAZED INTO A TYPICAL CURTAIN WALL MULLION


PAGE NUMBER 013

REVISION DATE

DATE JUNE 2009

SECTION NUMBER FOUR

REVISION

SGS103/114 VENT OUTER FRAMEGLAZED INTO A TYPICAL CURTAIN WALL MULLION



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SECTION 5

MAXIMUM GLASS SIZES

SGS111 – FIXED LIGHT CARRIER FRAME

Size limitations overleaf

SGS101/102 – FIXED LIGHT CARRIER FRAMES

Owing to the large glazing platform on this carrier, nearly all windloads and glass weights up to 5000 mm x 2000 mm are acceptable. Ask for a calculation for your special requirements.

SG2000 – ECO VENT

Top or bottom hung up to 2400mm x 2500mm or 180kg of glass Side hung up to 850mm x 2100mm or 55 kg of glass

MAXIMUM GLASS SIZES

SG2000 GLAZING FRAMES

The table overleaf has been prepared by Dow Corning, to show the size limitations, which apply to SGS111 when used with Dow Corning 993 structural silicone.



Maximum Glass Sizes

MAXIMUM GLASS SIZESFIXED LIGHT FRAME SGS111Silicone Joint Dimension is 14mm x 6mm depth (based on Dow Corning 993)



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GLASS THICKNESS 6mm & 6mm

Glass Length 1000 Pascales 1500 Pascales 2000 Pascales

1000mm 4000mm 4000mm 4000mm

1500mm 4000mm 2500mm 1700mm

2000mm 2400mm 1700mm 1300mm

2500mm 1900mm 1500mm 1200mm

3000mm 1700mm 1400mm 1200mm



1000mm 4000mm 4000mm 4000mm

1500mm 4000mm 4000mm 4000mm

2000mm 4000mm 2700mm 1900mm

2500mm 3200mm 2100mm 1600mm

3000mm 2600mm 1900mm 1500mm



1000mm 4000mm 4000mm 4000mm

1500mm 4000mm 4000mm 4000mm

2000mm 4000mm 4000mm 1900mm

2500mm 4000mm 2900mm 1900mm

3000mm 3700mm 2400mm 1900mm

SECTION 6

THERMAL PERFORMANCE

TYPICAL CAPPED CURTAIN WALL WITH CALCULATIONS

THERMAL PERFORMANCE

CONTINUED SUCCESS

Our calculations show that SG2000 frames used with structural silicone and high performance silicone sealed IG units will comfortably out-perform a capped curtain wall equivalent. Some samples figures are given overleaf.



Thermal Performance

SECTION NUMBER SIXPAGE NUMBER 001DATE JUNE 2009REVISIONREVISION DATE

TOTAL AREA 8.8 x 7 =61.6 SQ/M

GLASS AREA 51.0352 SQ/M @ 1.1 =56.14

VENT AND C/W 6.5448 SQ/M @ 5.0 = 32.72

C/WALL FRAME 4.02 SQ/M @ 8.0 = 32.16

TOTAL U = 121.02

AVERAGE DIVIDE BY 61.6 SQ/M

AVERAGE U VALUE = 1.96

8800

7000

TYPICAL CAPPED CURTAIN WALL WITH THERMALLY BROKEN TOP HUNG WINDOWS

SECTION SIX PAGE NUMBER 001

TYPICAL CAPPED CURTAIN WALL WITH THERMALLY BROKEN TOP HUNG WINDOWS

TOTAL AREA 8.8 x 7 = 61.6 SQ/M

GLASS AREA 51.0352 SQ/M @ 1.1 = 56.14

VENT AND C/W 6.5448 SQ/M @ 5.0 = 32.72

C/WALL FRAME 4.02 SQ/M @ 8.0 = 32.16

TOTAL U = 121.02





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GLASS AREA 50.819SQ/M @ 1.1 =55.901

VENT 4.357 SQ/M @ 2.378 = 10.361

FIXED FRAME 5.263 SQ/M @ 1.367 = 7.158

PERIMETER 1.161 SQ/M @ 1.367 = 1.587

EDGE EFFECT FIXED 125.304M x 0.149 = 18.670

EDGE EFFECT VENT 52.191M x 0.342 = 17.849

TOTAL U = 111.526



SECTION SIX PAGE002

TYPICAL ELEVATION WITH SILICONE GLAZEDFIXED LIGHTS AND VENTS

TYPICAL ELEVATION WITH SILICONE GLAZED FIXED LIGHTS AND VENTS


GLASS AREA 50.819 SQ/M @ 1.1 = 55.901

VENT 4.357 SQ/M @ 2.378 = 10.361

FIXED FRAME 5.263 SQ/M @ 1.367 = 7.158

PERIMETER 1.161 SQ/M @ 1.367 =1.587

EDGE EFFECT FIXED 125.304 M X 0.149 = 18.670

EDGE EFFECT VENT 52.191 M X 0.342 = 17.849

TOTAL U = 111.526





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8800

7000


GLASS AREA 56.28 SQ/M @ 1.1 =61.908

C/WALL FRAME 5.32 SQ/M @ 8.0 = 42.56

TOTAL U = 104.468



TYPICAL CAPPED CURTAIN WALL ALL FIXED GLAZING

SECTION SIX PAGE003


GLASS AREA 56.28 SQ/M @ 1.1 = 61.908

C/WALL FRAME 5.32 SQ/M @ 8.0 = 42.56

TOTAL U = 104.468



TYPICAL CAPPED CURTAIN WALL ALL FIXED GLAZING



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SECTION SIX PAGE004


GLASS AREA 53.291 SQ/M @ 1.1 =58.620

FIXED FRAME 7.268 SQ/M @ 1.367 = 9.935

PERIMETER 1.041 SQ/M @ 1.367 = 1.423

EDGE EFFECT FIXED 173..40M x 0.149 = 25.783

TOTAL U = 95.761



TYPICAL ELEVATION ALL FIXED SILICONE GLAZING

TYPICAL ELEVATION ALL FIXED SILICONE GLAZING


GLASS AREA 53.291 SQ/M @ 1.1 = 58.620

FIXED FRAME 7.268 SQ/M @ 1.367 = 9.935

PERIMETER 1.041 SQ/M @ 1.367 = 1.423

EDGE EFFECT FIXED 173.40 M x 0.149 = 25.783

TOTAL U = 95.761





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SECTION 7

TESTING

WE CAN SUPPLY PDF DOCUMENTS GIVING THE LATEST TEST REPORTS AND RESULTS;

1997: SG2000 Vent Plus SG101/102 Fixed Lights:

Blast tested to establish calibration for the (then) forthcoming CEN standard. This shows clearly the high level of blast resistance of both SG2000 and structural silicone. Fully documented independent report with load graphs and pictures.

2009: SG2000 Eco Vent to BS6375 Part 1 2004: (Thus automatically gaining the relevant CEN standard)

After first passing the test at the BS level of 600 Pascals, the test was continued, and the report confirms the equally successful test of the same vent to 1000 Pascals. Fully documented report, with pictures, by Wintech, an independent certified test house.

TESTING

FIT FOR PURPOSE

Since first designed in 1993, the various SG2000 components have been regularly tested to the relevant standards.



Testing


SG House Stafford Park 16 Telford Shropshire TF3 3BS

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Designed and produced by Velocity Design Ltd – [email protected]

www.structuralglazingltd.co.uk

Silicone Suppliers

Dow Corning / Tremco / Sika

Tape Suppliers

Tremco Illbruck Ltd (Alfas) / ST Gobain (Norton)

Systems Fabricated

Schuco / Kawneer / Technal / Reynaers

Metal Technology / SG2000

Documents

STRUCTURAL GLAZING LTD › application › ... · section 8 company details structural glazing ltd / sg2000 product manual. section 1 profiles sgs101/102 fixed frame sgs103/110 flush