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System of Insuring C ompliance, Maintenance and Q uality P roducts from Industry: S teel T ubes and P ipes in Russian Federation Market, T echnical requirements, Trends Harmonization of national standards with I nternational and Internationally recognized. Igor Pyshmintcev - PowerPoint PPT Presentation
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System of Insuring Compliance, Maintenance and Quality Products from Industry:
• Steel Tubes and Pipes in Russian Federation• Market, Technical requirements, Trends• Harmonization of national standards with International and
Internationally recognized
Igor PyshmintcevDeputy Chief Engineer for R&D of TMK,General Director of Russian Research Institute of the Tube and Pipe Industries
2014
Global Operation and Sales4,4 million tons of pipes were shipped in 2013 by TMK – globally biggest supplier of pipes for oil and gas industry
Source: TMK
Moscow
Cologne
Zurich
Lecco
Resita
ArtromTagmet
VolzhskyKaztrubprom
Astana
BakuAshgabat
Dubai
Sales
Production
Management
Oil and gas serviceR&D centers
OrskyCentral Pipe Yard
Truboplast
Seversky SinarskyPipe Maintenance Department
RosNITI
Beijing
Cape Town
Houston
BrookfieldKoppelAmbridge
BaytownBlytheville
Wilder
OdessaTulsa
GenevaCamanche
2
Calgary
SoharAbu Dhabi
Edmonton
Facilities, metric tons per year
Russia, SIS, Middle East
North America Europe Total
Steel casting 2 450 000 450 000 450 000 3 350 000
Seamless pipes 2 320 000 300 000 200 000 2 820 000
Welded pipes 2 000 000 1 150 000 3 150 000
Heat treatment 1 500 000 441 000 1 941 000
Connections (OCTG) 1 560 000 980 000 2 540 000
2
3
R&D Directions in TMK
R&D plan:Products and
Processing
Russian Research Institute for the Tube and Pipe
Industries (Chelyabinsk)
SteelTaganrogVolzhskySeverskyResica (Romania)
Seamless and Welded pipes
TaganrogSeverskyVolzhskySinarsky
Oil & Gas ServiceOrsk
NizhnevartovskEkaterinburg
Research Center (Houston)
SteelKoppel
Seamless and Welded pipes
Ambridge, Wilder,Baytown …
Research Institute for the Tube and Pipe Industries (RosNITI)
4
Established in 1961 In ТМК since 2007 Biggest in Russia research center focused to pipe making
technologies and new tubular products 6 departments, 18 laboratories Test Laboratory is Accredited by national accreditation
organization Certification Body Secretariat of national standard technical committee Steel
and Cast Iron Tubes and Pressure Vessels 100 engineers and technicians, 17 PhD degree, 3 Dr.Science
degree
O b je c t iv e s : N e w S te e ls a n d C o m p o s it io n D e s ig n C o r ro s io n P ro te c t io n & P re v e n t io n P o ly m e r C o a t in g P ro d u c t b e h a v io r P ro c e s s S im u la t io n , D e s ig n a n d D e v e lo p m e n t ; W e ld in g ; F o rm in g ; P re s s in g F in is h in g To o lin g Te s t in g
Objectives: New Steels and Composition Design Corrosion Protection & Prevention Polymer Coating Product behavior Process Simulation, Design and Development; Welding; Forming; Pressing Finishing Tooling Testing
Standards in Innovation Chain
5
•Expectations of Customers•Regulations•Rules•Guidelines
Market demands
• Fundamental background
• Process Improvement• Control Methods and
Measurements
Research and Development • Investment
• Validation • Technical Specifications• Wide Production
Industrial Application
• Development• Adoption• Revisions
Standardization
6
Russian Market: Production, Consumption and Export of Steel Pipes
2007 2008 2009 2010 2011 2012-4
-2
0
2
4
6
8
10
12
14
8.77.8
6.7
9.110 9.7
1.6
1
0.6
1.5
1.8
0.8
-1.4 -1.3 -1.6 -1 -1.3 -1.5
8.9
7.5
5.7
9.5
10.4
8.9
экспортимпортпроизводство, млн. т.потребление, млн. т.M
illio
ns to
ns ExportImportProductionInternal market
Production in Russia by sorts, thousands tons, %
Steel pipes 2011г. 2012г.
10017 9657
1. Large diameter for trunk lines2. Casing3. Tubing4. Drill5. For line pipes seamless6. For line pipes welded7. Hot rolled for general application8. Cold rolled and drawn for general application9. Thin wall welded10. For Gas and water distribution11. For other applications
32521091466357161070840891570584304
23801272497387561225833871786471312
25%
13%
5%0,4%
8%13%
9%
1%
18%
5% 3%
2011 г. 2012 г.
32%
11%
5%0,3%7%
11%
8%
1%
16%
6% 3% 1
2
3
4
5
6
7
8
9
10
11
7
Leading Russian Producers of Pipes , thousand tons., %
Plant 2011 2012
Total 10017 9657
VyksumskyVolzhskyPervouralskySeverskySinarskyTaganrogskyChelyabinskyIzhorsky
171411477527515857311046500
13971016839771608753948331
Others small 39 mills 2791 2994
Portion of 39 small mills, % 27,9 31
Vyk-sunsky14,5
Volzhsky10,5
Per-vouralsky
8,7
Seversky8,0
Sinarsky6,3Taganrogsky
7,8
Chelyabinsky9,8
Izhorsky3,4
Others31,0
2012
Vyksunsky17,1
Volzhsky11,5
Seversky7,5
Seversky7,5Sinarsky
5,8Tagangorsky
7,3
Chelyabinsky
10,4
Izhorsky5,0
Others27,9
2011Biggest Russian Pipe-makingCompanies:TMKOMKChTPZ+ Severstal
8
Expected domestic market growth to 2020 basing on metallurgy development strategy
Oil and Gas Machining Construction Industry
Tho
usan
d to
ns
9
TС 357 “Steel and Cast Iron Pipes and Pressure Vessels”
«Federal Agency on Technical Regulation and Metrology»
SC 5 «Cast iron pipes»
RosNITI
SC 6 «Pressure vessels»RosNITI
SC 7 «Pipes with threaded connections»
TMK
SC 8 «High strength alloy pipes»
RosNITI
SC 1 «Therminology, cassification and definitions»
RosNITI
SC 2 «Seamless pipes»
Chelyabinsky pipe rolling works
SC 3«Welded Pipes»
OMK
SK 4 «Pipes with corrosion protection coatings»
RosNITI
TС 357 Technical Committee for Standardization “Steel and Cast Iron
Pipes and Pressure Vessels”Secretariat in RosNITI
SC 9 «Technical delivery conditions for steel tubes for pressure
purposes» C&D
10%(8)
2,5%(2)
6,25%(5)
2,5%(2)
3,75%(3)
8,75%(7)
23,75%(19)
8,75%(7)
Profiles
Bearing pipesSemi
finishedPipes for machining
Threaded
Cast Iron pipes
80standards
Pressure vessels
11,25%(9)Corrosion resistant steel pipes
22,5%(18)
Standards widely used in Russian pipe industry
TC 357 «Steel and cast iron pipes and pressure vessels»
General application
Line pipes
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Трубные заводы
Pipe producing plants
Члены ТК 357
Members of TC
ТК Нефтегазового комплекса и др. потребители труб
The ТС «Oil and gas industries», pipe customersetc.
НО«ФРТП»
Foundation for the tube and pipe industries development
ТК 357 и егоПодкомитеты
TС 357 andsubcommittees
ОАО «РосНИТИ»
JSC “Russian Research Institute of
the Tube and Pipe Industries”
Перспективные планы по стандартизации
Long-term plans onstandardization
Трубные холдинги
Tube companies
Планы по стандартизации ISO, CEN и др.
Plans on standardization ISO, CEN, etc.
РСПП (комитет по техническому регулированию, стандартизации и оценки соответствия)
RSPP (Committee for Technical Regulation, Standardization and Conformity Assessment )
Planning of work for TC 357
From 90 to 100% of Standardization in this field is funded by Business12
ТC 357(Steel and Cast Iron Pipes and
pressure vessels)
Main Harmonized Standards ISO Committee
SC 2 (Seamless pipes)SC 3 (Welded pipes)
SC 4 (Pipes with corrosion protection coatings)
ГОСТ ISO 3183-2012ISO ТC 67
(Materials, Equipment, Offshore constructions in oil, gas and refinery
industries)SC 2 (Pipelines)
SC 7 (Pipes with thread connections)
ГОСТ 31446-2012 (ISO 11960) ГОСТ Р 53365-2009
(ISO 11961), ГОСТ Р ISO 13680-2011
(ISO 13680)
ISO ТC 67(Materials, Equipment, Offshore
constructions in oil, gas and refinery industries)
SC 5 (Casing, tubing and drill pipes)
SC 9 (Technical delivery conditions for steel tubes for pressure purposes)
In progress ГОСТ Р ISO based on ISO 10893
(12 parts)
ISO TC 17 «Steel», SC 19 (Technical delivery conditions for steel tubes for pressure
purposes)
Correspondence of ТC 357 activity (Russia) and ISO Committees
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Harmonization level of existing standards
Currently in process new standards to be revised and implemented as national 10 %10 %
15 %15 %
100%100%
Planned for next three years to be revised and implemented ISO as national
National TC 357 «Steel and cast iron pipes and pressure vessels»
Harmonization (in modified or identical form) of standards for oil and gas industries with ISO standards
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Basic Measurements Standards in Industrial Practice
Properties Standards
Chemical Composition GOST, GOST R, ISO, ASTM,…
Mechanical GOST, GOST R, ISO, ASTM, API, BS,…
Corrosion Resistance GOST, GOST R, ISO, NACE, ASTM,…
Microstructure GOST, GOST R, ISO, ASTM,…
Protective Coating GOST, GOST R, ISO, ASTM, NACE,…
Size Control GOST, GOST R, ISO, ASTM,…
NDT GOST, GOST R, ISO,…
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Thank you for attention!
For more information: www.rosniti.ru; www.tc357.ru
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