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State of California Division of Occupational and Health Investigation Summary Wed Oct 28, 2009 2:58pm 0950636 202475737 101806784 F.Female 40 A. Fatality 21 Other GOLDEN STATE FOODS 07:55 am 09 Safety devices removed or inoperative A Regularly Assigned Abstract: At approximately 9: 15 am on July 21, 2009 West Covina DaSH responded to the fatality involving an employee of Golden State Foods, Inc. located at 640 S. 6th Street, City of Industry, CA. Golden State Foods, Inc is engaged in food processing and packaging for fast food restaurants. The company has three hundred and eighty five (385) employees working on three shifts. At approximately 7:55 am on July 21, 2009 one of the robotic palletizer operators sustained a fatal injury when she was crushed between the robotic arms of a Okura A1600 articulated robot palletizer and a roller conveyor. The employee was attempting to remove a jammed box from the roller conveyor when the accident occurred. The employed was pronounced dead at the scene by Los Angeles County fire paramedics. The deceased employee was 40 years old. The initial investigation indicates that the employee may have entered the caged robotic palletizer cell by pushing open a locked sliding door which was not mounted on its door track. Interviewed employees stated that the door had been off it's lower track for seven months. Two such doors which were off their tracks were found on the robotic cell involved in the accident. The employee did not de-energize the robotic palletizer and entered the robotic cell with the robotic palletizer running. The employee's torso was crushed by the effector arms of the robotic palletizer as it attempted to pickup boxes on the roller conveyor. OSHA-170print(Rev. 11/93)

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Page 1: t-;i~!jjl~i:!I:I:::I§'~IIf.iil~!~~I:I::!!:I:lllll~l~ljl!j ... State... · Golden State Foods, Inc. located at 640 S. 6th Street, City of Industry, CA. Golden State Foods, Inc is

State of CaliforniaDivision of Occupational u~l:ety and Health

Investigation SummaryWed Oct 28, 2009 2:58pm

!!!~~:~~t-;i~!jjl~i:!I:I:::I§'~IIf.iil~!~~I:I::!!:I:lllll~l~ljl!j:::I!:j:0950636 202475737 101806784

F.Female40A. Fatality21 Other

GOLDEN STATE FOODS07:55 am

:;W#m~#.:::~~qt9!:i::::::::::::;::::::::::::::i:;:::::::::09 Safety devices removed or inoperativeA Regularly Assigned

Abstract:

At approximately 9: 15 am on July 21, 2009 West Covina DaSH responded to the fatality involving an employee ofGolden State Foods, Inc. located at 640 S. 6th Street, City of Industry, CA. Golden State Foods, Inc is engaged infood processing and packaging for fast food restaurants. The company has three hundred and eighty five (385)employees working on three shifts.

At approximately 7:55 am on July 21, 2009 one of the robotic palletizer operators sustained a fatal injury when shewas crushed between the robotic arms of a Okura A1600 articulated robot palletizer and a roller conveyor. Theemployee was attempting to remove a jammed box from the roller conveyor when the accident occurred. Theemployed was pronounced dead at the scene by Los Angeles County fire paramedics. The deceased employee was40 years old.

The initial investigation indicates that the employee may have entered the caged robotic palletizer cell by pushing opena locked sliding door which was not mounted on its door track. Interviewed employees stated that the door had beenoff it's lower track for seven months. Two such doors which were off their tracks were found on the robotic cellinvolved in the accident. The employee did not de-energize the robotic palletizer and entered the robotic cell with therobotic palletizer running. The employee's torso was crushed by the effector arms of the robotic palletizer as itattempted to pickup boxes on the roller conveyor.

OSHA-170print(Rev. 11/93)

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State of CaliforniaDEPARTMENT OF INDUTRlAL RELATIONS

DIVIVSION OF OCCUPATIONAL SAFETY AND HEALTH

o

*Fatality 0*Worker's Compo Carrier -----------

Establishment Name: Golden State Foods

Management Contacted: John Mele

Information on In·uredNarne and Title-----+

EI

E2E3

NARRATIVE SUMMARY

Inspection Number:312661507Title: Director of Operations

. Insurance Yes ~ NoDOccu ationMachine Operator

Witness Name(s) and Title *Check box-preceding name if confidentiality given.* Narne and Title Address Phone No. Signed Statement0 WI DYes ~No

0 W2 DYes DNo

0 W3 DYes DNo

SummaryAt approximately 8:28 am on July 21 ,2009 West Covina DOSH received a re~ort from Golden State Foods of a work relatedfatality involving an employee of Golden State Foods, Inc. located at 640 S. 6 h Street, City of Industry, CA. Golden StateFoods, Inc is engaged in food processing and packaging for fast food restaurants. The company has three hundred and eightyfive (385) employees working on three shifts.

At approximately 7:55 am on JUly 21, 2009 one of the robotic palletizer operators sustained a fatal injury when she wascrushed between the robotic arms of an Okura A1600 articulated robot palletizer (serial number 3879) and a roller conveyor.The employee was attempting to remove a jammed box from the roller conveyor when the accident occurred. The employeewas pronounced dead at the scene by Los Angeles County fire paramedics. The deceased employee was 40 years old.

The investigation indicates that the employed entered the caged robotic palletizer cell by pushing open a locked sliding doorwhich was not mounted on its door track. This had been a common practice at Golden State Foods for seven (7) month priorto this fatality. The employee did not de-energize the robotic palletizer and entered the robotic cell with the robotic palletizerrunning. The employee's torso was crushed by the effector arms of the robotic palletizer as it attempted to pickup boxes on theroller conveyor. The employer has received a Serious Accident Related citation Title 8 CCR Section 3314 ( c) and a WilfullSerious citation Title 8 CCR Section 4002(a).

_________________1 Signatur Date !J~ {l69Cal/OSHA 170A

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Prepared By:

Reviewed By:

IH

DM/SR.,IH

Regional Manager

Deputy Chief

CallOSHA 170A

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'See :page~l ~through 4 of thisCitation.and :Notification of Penalty for info~mationon~mploYer ande~pfQye.e rights and Tesp~nsitiilities,

'Citation .andNotification .of 'Penalty Page.S :of J.'5 .cal/OSHA~2."Rev '7/07

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..,. ;: - '... ': ..,

See pages 1 through 4 of this Citation and 'Notificatiowof .Penalty for informationone~ployerand 'emplQye~ rights and respo~si1:jilities,

Citation and 'Notification of Penalty CaIlOSH:A;2 Rev 7/07

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Seepages ithrol!gh A of 'this Citation and :Notification ofPemiity for information on employer ana ~emplQyee rightsaild resp~n;ibilitie~:

Citation .andNotification ofPenalty Page 70Ll5• • •••• :. <

CalfOSHA::.2Rev 7/07

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"The~en1plqYerdi~n6t :perfomn schedulea .and :peri0Clic jn~pe6tioJ;ls t(ddenti1y;~rrQ{e;,alu~te~unsafe'[canGfiti0~s ;and .•..'. ;:woFk~iJ'r~cticeSIiSS()cia:ted 'with theseColuriibia/Okllra rdbot;pallefizers, The,emplq:yet:dltLnot iCOLreet'the .

llazar~"assQCiatea' with the .door to :the:rdboficenclosure(riearest ;the TObo(,cont.Fol:.p,an@in ,'atiin~lt/:n1atiner '.

See page~ l' through 4 of .this Citation and Notification oLPenaltyforinformation on employer .and e~'plqyee rights .and resp(m~ibiliti~s,

':Citation :and Notification ofPenalty PageS ofTS .' Cal!OSH~~2 Rev '7W']

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.. , 'Se~ .pages 1 through 4 of this Citation ,and Notification of Penalty for information 'on employer and emplqyee rights 'and responsibilities: •

·Citation,and Notification ofPenalty Page 9 of rs CaIlOSHJ\.,2·Rev nO?

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'See page;.1·through4 of-thisCitation and Notification of Penalty for information on.employer andemployee'~ight;:and responsibilities.

':Citation and 'Notification of Penalty 'Page 10 of 15 Cal!OSHA~2Rev '7/07

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:See:pages:1 :through4 of this Citation,and Notification on~emilty for information on emplQyer,and ,emplo'yee 'rights :and responsibilities: .. '. :

Citation~andNotification 'of Penalty J>a,ge n ofTS CalI0SHA;2 Rev 7107

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·.' . ~. '. '.

See:pages 1 through 4 of this ,Citation andNoti~ication of Penalty for information ~n.emplqyer ande~p_ioyee'dghts;and're~ponsibiliti~s,

Citation:and Notification of Fenalty -Page 12 of 15 'CaI!OSHA~2 ,Rev7l07

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See ~~ges.l through 4 of this Citation and :N;tification ·of .Penalty for information on employer and~mplqyeeri.ghts ·and responsibilities: .

.. .Citation ,ancLNotification cifPenaltyPage130fJ:5CallOSHJ\..,2Rev 7/07

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. -;

Cal/OSHA:2 Rev 7/07:Page 14 of 15Citation and Notification .ofPenalty

:see:p~ges :i "through 4 of this Citation:and 'Notification of Penalty for information on employerand~mplQyferightsaridTesponsmilities. .

·-·i

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Se~:pages1 through -4 of this Citation and Notificatio~of:Penalty for information on employerandemplqyee tjghts~and'responsibilities..' .

Citation and Notification of Penalty ;Page J5 'oJ1'5CalJOSHA~'Rey '7/07

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'Pagel on

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.Page.2 oL3

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District qptional Reporf:No.

.'- -CallOSHA I70C·(OSi01Z94)