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Table of ContentsDocument Number Rev. Document Title Page

NumberA406-079-WB-MR-3115

B PISTON VALVES 2

6-44-0052 6 Technical notes for valves. 96-78-0003 0 Specification for Documentation Requirement from Suppliers 296-81-0004 4 ITP for valves 416-78-0001 0 Specification for Quality Mgt. System Requirements from Bidders 486-81-0001 2 Standard specification for Positive Material Identification (PMI) at

Supplier's Works57

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VALVE MATERIAL SPECIFICATION

HPCLClient :

TGTUProject :

VIZAGLocation :

16/43Dept./Sect. :

JOB SPECIFICATION NO.

A406-6-44-0006 Rev. 0

Copyright EIL-All rights reservedTemplate No. 5-0000-0001-T2 Rev. 1

Page 1 of 1

64092

64092

TAG NO. :

SHEET REV. NO.

DATE 18/03/2013

0

NOTES

45

6

789

TESTING SHALL BE AS PER IBR & BS-6755 PART-1 AND LEAKAGE RATE SHALL BE CATEGORY'A'FOR VALVE RINGS, BUSHES AND OTHER PARTS NOT COVERED IN THIS VALVE SPECIFICATION SHEET,VENDOR SHALL SPECIFY THE MATERIAL AND CERTIFY THE SUITABILITY OF THE MATERIAL SELECTED FORSEALING RINGS AND DESIGN PRESSURE-TEMEPARTURE CONDITIONS SPECIFIED.ALL MATERIALS SPECIFIED BY THE VENDOR e.g. FOR RINGS, BUSHES, ETC. SHALL ALSO BE SUITABLE FORHIGH TEMEPERATURE EXPERIENCED DURING WELDING OF SOCKET WELDED ENDS TO PIPE.ALL VALVES SHALL BE SUPPLIED WITH IBR CERTIFICATE IN FORM IIIC.ALL VALVES SHALL BE PAINTED RED ON THE BODY BONNET JOINT.VALVES TO COMPLY WITH DESIGN REQUIREMENTS OF IBR ALSO.

BODY

BONNET

SPINDLE

PISTON

UPPER VALVE RING

LOWER VALVE RING

BELLEVILLEWASHER

HAND WHEEL

BONNET BOLTS

BONNET NUTS

LANTERN BUSH/SPACER

OTHERS

SPECIAL CONDITIONSERVICE

HYDROSTATIC TESTPRESSURE

TEST PRESSUREWITH AIR

FORGED

BOLTED

RISING

RENEWABLE

RENEWABLE

NON REGULATINGPISTON VALVE

STEAM (IBR)

BODY : 2975 PSIG

80 PSIG

ASTM A 105

ASTM A 105

ASTM A 276 TP410 / 13% Cr. STEEL (NOCASTING)

13% Cr. STEEL/ 17% CR. STEEL/SS304/SS316

SEE NOTE-5 BELOW

SEE NOTE-5 BELOW

50 Cr V4/ ASTM A240 GR.302

MALLEABLE IRON/CAST ST/ FAB.ST/DUCT.IRON

ASTM A 193 GR.B7

ASTM A 194 GR.2H

ASTM A 276 TP410 / 13% Cr. STEEL.

MAX.PRESSURE & TEMP. CONDITION AS PERASME B16.5 ,600# RATING

SEAT : 2175 PSIG

Sheet No. 1 of 1

800 MNF'STDRATING :SIZE RANGE : ENDS :

12

3

THIS VALVE SPEC SHEET SHALL BE READ IN CONJUNCTION WITH TECHNICAL NOTES FOR VALVES.ONLY IN THE CASE OF CATEGORY - II MRs,BIDDER SHALL CLEARLY WRITE ALL/ ANY DEVIATION AGAINSTEACH PART/ MATERIAL OF VALVE IN THE SPACE PROVIDED FOR AND WHEREVER BIDDER AGREES WITHEIL'S SPEC BIDDER SHALL INDICATE "AGREED".NO CUTTING/ OVERWRITING BY BIDDER ON EIL'S SPEC IS ALLOWED.

STANDARD:MFGRS CAT/FIG:

RATING: ENDS:

SIGNATURE&

SEALOF MANUFACTURER

PISTON VALVE SPECIFICATION MANUF'S OFFER

DESCRIPTION CONSTRUCTION CONSTRUCTION MATERIALMATERIAL

STANDARD : 0.5" TO 1.5" SW 3000 TO B-16.11

PIPING CLASS : A22A

Tag No: 64092

(For category -II MRs only )

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ENGINEERS INSPECTION AND TEST PLAN

STANDARD SPECIFICATION NO.Mitg INDIA LIMITED

FOR 6-81-0004 Rev. 4

AIrlA MA.ARISA IA Gavt of India Undertaking)

VALVES Page 1 of 7

f4traTur Li*NTur

INSPECTION AND TEST PLANFOR

VALVES

AL4P201-4 15.07.2011 REVISED AND RE-ISSUED TKK SCG KC DM3 30.06.2010 REVISED AND RE-ISSUED RKB VKJ SKP ND2 31.01.2008 REVISED AND RE-ISSUED CS SS MVKK VC

1 05.10.2005 QUANTUM OF CHECK & SCOPE OF INSPECTION REVISED SS MVKK SY VJN

0 23.04.2005 ISSUED FOR IMPLEMENTATION VKJ TVD AKB GRR

Rev.No. Date Purpose Prepared

byChecked

by

Standards CommitteeConvenor

Standards BureauChairman

Approved by

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL - All rights reserved

Page 41 of 64

1.11Tel otecote

STANDARD SPECIFICATION NO.

6-81-0004 Rev. 4Page 2 of 7

ENGINEERSIgar aeg INDIA LIMITEDIA Govt of India UnclettaMIngt


VALVES

Abbreviations:

CCE or CCOE Chief Controller of Explosives MPT/MT Magnetic Particle TestingCEIL Certification Engineers International Limited MRT Mechanical Run TestCIMFR Central Institute of Mining & Fuel Research MTC Material Test CertificateCE Carbon Equivalent NPSH Net Positive Suction HeadDFT Dry Film Thickness NDT Non Destructive TestingDT Destructive Testing PO Purchase OrderDPT Dye Penetrate Testing PESO Petroleum Explosive Safety OrganizationDHT De-hydrogen Heat Treatment PQR Procedure Qualification RecordERTL Electronics Regional Test Laboratory PR Purchase RequisitionFCRI Fluid Control Research Institute PMI Positive Material IdentificationHT Heat Treatment RT Radiography TestingHIC Hydrogen Induced Cracking SSCC Sulphide Stress Corrosion CrackingITP Inspection and Test Plan TC Test CertificateIP Ingress Protection TPI or TPIA Third Party Inspection AgencyIHT Intermediate Heat Treatment UT Ultrasonic TestingISR Intermediate Stress Relieving VDR Vendor Data RequirementIC Inspection Certification WPS Welding Procedure SpecificationIGC Inter Granular Corrosion WPQ Welders Performance QualificationLPT Liquid Penetrate Testing

Inspection Standards Committee

Convenor : Mr. A.K. Chaudhary

Members:Mr. SS Lotay Mr. Rajeev Kumar Mr. G. Poornachandra RaoMr. S.C. Gupta Mr. Anoop Goel

Mr. MP Jain (Project)

Mr. R.K. Singh Mr. G. Suresh

Format No. 8-00-0001-F7 Rev.O Copyright EIL — All rights reserved

Page 42 of 64

■a0v-er rwcnte


6-81-0004 Rev. 4

Page 3 of 7

101 e1 ENGINEERS5fgar fai5leg w INDIA LIMITED

I A GOA 01100. 1-100011010001


VALVES

1.0 SCOPE

This Inspection and Test Plan covers the minimum testing requirements of Valves.

2.0 REFERENCE DOCUMENTS

PO/PR/Standards referred therein/ Job specifications /Approved documents.

3.0 INSPECTION AND TEST REQUIREMENTS

SLNO STAGE/ ACTIVITY CHARACTERISTICS QUANTUM

CHECK OF RECORDSCOPE OF INSPECTION

SUBSUPPLIER SUPPLIER EIL/TPIA

1.0 Procedure

1.1

Hydrostatic Test,Heat Treatment, NDT,

Helium Leak TestAnd

Other Procedures

Documented Procedures 100%ProcedureDocuments

- H R

1.2 WPS,PQR & WPQWelding Parameters &Qualification Record

100%WPS,PQR

&WPQ- H

W- NewR- Existing

1.3 Pre-Qualification TestsFire safe,

Cryogenic & OtherTest as applicable

As per PR / PurchaseSpecification

AcceptanceReport

- H H

Format No. 8-00-0001-F7 Rev.O Copyright EIL - All rights reserved

Page 43 of 64

RoKtter etrove iJ51 JOitoll


6-81-0004 Rev. 4

Page 4 of 7

ENGINEERS$ifgar toteg INDIA LIMITED

/A Govt of indo Unaenak.g )


VALVES

SLNO

STAGE/ ACTIVITY CHARACTERISTICSQUANTUM OF

CHECK RECORDSCOPE OF INSPECTION


2.0 Material Inspection

2.1 Castings & Forgings(Body, Bonnet, Disc, Stem, Body ring)

Chemical ,Mechanical ,Heat Treatment,

NDT,IGC & OtherProperties as applicable

100% TestCertificates H R R

2.2 Castings & Forgings(Body, Bonnet, Disc, Stem, Body ring) Visual & Dimension 100% Inspection

Report H H R

2.3 Body and Bonnet Castings RadiographyExamination


Films andreport H R R

2.4 Bars for Trim material Chemical Analysis Each HeatTest

Certificates&Lab Report

H R R

2.5Gaskets, Gear units, Fasteners, Gland,

Packings, etc.Physical / Chemical

Properties100%

TestCertificates&Lab Report

H R R

2.6 Actuators as applicablePerformance ,

Statutory Certificates as 100% nspection

TestCertificates ,

Inspectionreport

H H R

Format No. 8-00-0001-F7 Rev.O

Copyright EIL — All rights reserved

Page 44 of 64


6-81-0004 Rev. 4Page 5 of 7

Sitlaele-i ENGINEERS

51g7 &Reg INDIA LIMITED(A Govt of India Undertaking)


VALVES

SLNO STAGE/ ACTIVITY CHARACTERISTICS QUANTUM OF



3.0 In Process Inspection

3.1 Welding Welding Parameters asper WPS / PQR 100% Inspection

Reports - H R

3.2 Machining of components Visual / Dimension 100% InspectionReports - H

4.0 Final Inspection

4.1 Hydrostatic / Pneumatic Test andHelium Leak test as applicable Leak Check As per PR / Purchase

Specification Test Report - H H

4.2 Visual / Dimension Surface & DimensionCheck

100% by supplier &Random by EIL/TPIA Test Report - H H

4.3 Functional Test for Actuator OperatedValves

SatisfactoryPerformance

100% by supplier& At Random by

EIL/TPIATest Report - H H

Copyright EIL — All rights reservedFormat No. 8-00-0001-F7 Rev.O

Page 45 of 64


6-81-0004 Rev. 4

Page 6 of 7

1.53fa.Je5" ENGINEERS

511g7 poteg INDIA LIMITED( A Govt of I ndia Undertaking)


VALVES

SLNO STAGE/ ACTIVITY CHARACTERISTICS QUANTUM OF



4.4 PMI Check(As per EIL Spec. 6-81-0001) Chemical As per EIL Spec.

6-81-0001Inspection

Report - H W/ R

4.5 Strip Check,Verify Components &Differential hardness if

applicable


InspectionReport

- H W / R

4.6 Final Stamping Stamping Of AcceptedValves

Stamping of 10%Valves which are

witnessed byEIL/TPIA. Balance

Valves to haveSupplier QC Stamp.

InspectionReport H H

5.0 Painting

5.1 Painting and Color coding as applicable Visual / DFT Check 100% By Supplier InspectionReport

- H R

6.0 Documentation & IC

6.1 Documentation & InspectionCertificate(IC)

Review of StageInspection Reports /

Test Reports & Issue ofIC

100% Supplier TC& IC - H H

Copyright EIL — All rights reservedFormat No. 8-00-0001-F7 Rev.O

Page 46 of 64

(A Gout of inde undertakan)(VITTe1 riecnre 1 Jve5Al


6-81-0004 Rev. 4

Page 7 of 7

5itzrliagico ENGINEERSINDIA LIMITED


VALVES

Legend: H- Hold (Do not proceed without approval), Random -10%, R-Review, RW- Random Witness, W-Witness (Give due notice, work may proceed afterscheduled date).

NOTES (As applicable):For Non NACE & Non Hydrogen service Carbon Steel Valves up to size 12"-300ANSI Class will be accepted on review of Supplier Test Certificates.Supplier Test Certificate to be reviewed by EIL/TPIA.Wherever W/ R is indicated, Inspection Engineer shall decide the option to be exercised for particular stage and supplierIn case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable.This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable.Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred there in /Job Specification /Approved Documents.Wherever order is placed on stockist, the item shall be accepted based on manufacturer's TC conforming compliance with requirements as per materialspecification & PR. All hold / witness stages shall be considered as "Review" by TPI in that case.

Format No. 8-00-0001-F7 Rev.O

Copyright EIL — All rights reserved

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151fRiseAstigat efaleg

ENGINEERSINI NA LIMITED/A “nul Ina. Lnden.,),

STANDARD SPECIFICATIONFOR POSITIVE MATERIALIDENTIFICATION (PMI) AT

SUPPLIER'S WORKS

STANDARD SPECIFICATION No.

6 -81 -0001 Rev. 2Page I of 8

c 1T covingii 4,flcomoict) TIPTth LI 111

f'6g itta-vr

STANDARD SPECIFICATION

FORPOSITIVE MATERIAL

IDENTIFICATION(PMI)

AT SUPPLIER'S WORKS

40D., 15,

2 20.10.11 REVISED AND RE-ISSUED AKC DM

1 15.07.08 REVISED AND RE-ISSUED NKR SSL SKP VC

0 07.12.00 ISSUED AS STANDARD SPECIFICATION AKC AKB AKB MI

Standards StandardsRev.No Date Purpose Prepared

byChecked

byCommitteeConvenor

BureauChairman

Approved by

Formal No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved

Page 57 of 64

151M-ae? le. ' ENGINEERSimegver INDIA LIMITEDyin eRaWanJelwill Govl of India Undertakno

STANDARD SPECIFICATIONFOR POSITIVE MATERIALIDENTIFICATION (PM I) AT

SUPPLIER'S WORKS

STANDARD SPECIFICATION No.6-81-0001 Rev. 2

Page 2 of 8

Abbreviations:

API American Petroleum InstituteAS Alloy SteelLSTK Lump Sum Turn KeyPMI Positive Material IdentificationSch ScheduleSS Stainless SteelTPI or TPIA Third Party Inspection Agency

Inspection Standards Committee

Convenor: Mr.AK Chaudhary

Members: Mr. SS LotayMr. SC GuptaMr. RK SinghMr. Rajeev KumarMr. Anoop GoelMr. G SureshMr. G Poornachandra RaoMr. MP Jain (Projects)

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved

Page 58 of 64


SUPPLIER'S WORKS

151M4-e?fte ENGINEERSOgrir tfigtegW INDIA LIMITED

Gorl of India undertaking}


6-81-0001 Rev. 2Page 3 of 8

CONTENTS

1.0 SCOPE 4

2.0 REFERENCE DOCUMENTS 4

3.0 DEFINITIONS 4

4.0 PMI EXAMINATION 5

5.0 ACCEPTABLE METHODS FOR PMI 5

6.0 EXTENT OF PMI EXAMINATION 6

7.0 RECORDING AND DOCUMENTATION 7

8.0 MARKING 7

Copyright EIL —All rights reservedFormat No. 8-00-0001-F1 Rev. 0Page 59 of 64

STANDARD SPECIFICATIONFOR POSITIVE MATERIALIDENTIFICATION (PMT) AT

SUPPLIER'S WORKS

/ft ENCJNEERSbeire,altateg '-‘60- 1 INDIA LIMITED


6-81-0001 Rev. 2Page 4 of 8

1.0 SCOPE

1.1 This specification applies to the requirements for Positive Material Identification (PMI) to beperformed at the Supplier's works on Metallic Materials procured either directly by theOwner/EIL/ LSTK contractor or indirectly through the sub-Suppliers.

1.2 Any post order deviation from this specification must be approved by Owner/EIL in theDeviation/ Waiver Permit format (No. 5-0000-0180-F1) enclosed with Material Requisition.

1.3 This specification covers the procedures and methodology to be adopted to assure that thechemical composition of the material is consistent with the material specifications as specifiedin purchase documents using 'Alloy Analyzer' at the time of final inspection before dispatch.

1.4 The scope of this specification shall include but shall not be limited to Positive MaterialIdentification (PMI) to be performed on Materials listed below:

1.4.1 For alloy Steel materials as below:Alloy Steel Pipes including Clad PipesAlloy Steel Flanges & ForgingsAlloy Steel Fittings including Clad FittingsAlloy Steel FastenersAlloy Cast & Forged steel valvesAlloy Steel Instrumentation Items (Control Valves, Safety Valves etc.)Longitudinal Pipe & Fittings Welds.Gaskets (for Ring Type Joints)

1.4.2 For Carbon Steel materials as below:All Carbon Steel Piping items under NACE or HIC or H2Carbon Steel flanges and valves (Rating 900# and above)Carbon Steel Pipes & fittings for following thicknesses:Size 1"- 2" NB : Sch 160 & aboveSize 3" NB : Sch XS & aboveSize 4" - 12" NB : Sch 120 & above

Following items shall be excluded from scope of PMI examination.

Gaskets other than for Ring Type JointsInternal Components of Valves

1.5 All grades of material supplies including Stainless Steels shall be liable for PMI test at site. Incase of any defective materials being found at site, the Supplier shall be responsible to effectreplacement of such defective materials at project site without any delays to the satisfaction ofEIL site RCM (Resident Construction Manager).

2.0 REFERENCE DOCUMENTS

2.1 API Recommended Practice 578 (First Edition, May 1999) - Material Verification Program forNew and Existing Alloy Piping Systems.

3.0 DEFINITIONS

3.1 Supplier: Any Supplier or Manufacturer on whom an order is placed for the supply of referreditems. This definition shall also include any sub-Supplier or manufacturer on whom a sub-orderis placed by the Supplier.

Copyright EIL — All rights reservedFormat No. 8-00-0001-F1 Rev. 0

Page 60 of 64

STANDARD SPECIFICATIONFOR POSITIVE MATERIALIDENTIFICATION (PM I) AT

SUPPLIER'S WORKS

SaIRCIELM—; ENGINEERSPar taiReZ VW INDIA LIMITED


6-81-0001 Rev. 2Page 5 of 8

3.2 Inspection Lot: A group of items offered for inspection covered under same size, Heat andHeat treatment lot.

3.3 Alloy Material: Any metallic material (including welding filler materials) that containsalloying elements such as chromium, nickel, molybdenum or vanadium, which are intentionallyadded to enhance mechanical or physical properties and/or corrosion resistance.

4.0 PMI EXAMINATION

4.1 The Supplier shall submit a procedure of PMI to comply with the requirements of thisSpecification Approval of PMI Procedure shall be obtained from Owner/EIL/TPIA prior tocommencing manufacture/ inspection of product.

4.2 PMI examination of materials is independent of any certification, markings or colour codingthat may exist and is aimed at verifying that the alloy used are as per specified grades.

4.3 The Supplier shall identify all incoming alloy materials and maintain full traceability of all alloymaterials, including all off-cuts. Transfer of identification marks shall be undertaken prior tocutting to ensure maintenance of identification on off-cuts.

4.4 The Supplier shall ensure that all alloy materials are segregated and stored in separatelyidentified locations to prevent the mix up of materials of different alloy specifications or alloymaterial with carbon steel. Non ferro-magnetic materials shall be segregated at all times fromferro-magnetic materials.

4.5 PMI examination is subject to surveillance inspection by Owner/EIL/TPIA.

5.0 ACCEPTABLE METHODS FOR PMI

5.1 The method used for PMI examination shall provide a quantitative determination of the alloyingelements like chromium, nickel, molybdenum or vanadium in Alloy Steel items.

5.2 Instruments or methods used for PMI examination shall be able to provide quantitative,recordable, elemental composition results for positive identification of alloying elementspresent.

5.3 The acceptable instruments for alloy analyzer shall be either "Portable X-Ray fluorescence" or"Optical Emission" type each capable of verifying the percentage of alloy elements withinspecified range.

5.4 Chemical spot testing, magnets, alloy sorters and other methods using eddy current ortriboelectric testing methods are not acceptable for PMI examination.

5.5 The PMI instrument used shall have the sensitivity to detect the alloying elements in thespecified range.

5.6 All PMI instruments shall have been serviced within a 6 month period of the time of use toverify the suitability of batteries, sources etc., and the data of the last service shall be stated onthe PMI Report Form (Sample enclosed).

5.7 Each analyzer must be calibrated according to the manufacturer's specification at the beginningand end of each shift. Instrument must be checked against known standard for each alloy typeto be inspected during the shift.

Copyright EIL — All rights reservedFormat No. 8-00-0001-F1 Rev. 0

Page 61 of 64


SUPPLIER'S WORKS

ISillaZreqe ENGINEERSs'Ig7e2eg W INDIA UMITED

Govt a Inaa Undenakingi


6-81-0001 Rev. 2Page 6 of 8

5.8 Certified samples, with full traceability, of a known alloy materials shall be available for use asa random spot check on the instrument calibration.

5.9 The surfaces to be examined shall be prepared by light grinding or abrasive paper and solventcleaner. Evidence of Arc burn resulting from examination shall be removed by light grinding orabrasive paper. No permanent marks, which are injurious to the usage of product in service, areacceptable.

5.10 Alloy Steel ring type joint Gaskets shall be inspected by using portable X-Ray fluorescenceinstrument.

5.11 Testing shall be done as per the procedures outlined by the manufactures of alloy analyzerbeing used. Modification of these procedures if any must be approved by Owner/EIL.

5.12 The persons performing PMI shall demonstrate their capabilities to the satisfaction ofOwner/EIL/TPIA visiting engineer. If the Supplier has qualified operator on their rolls, he mayperform the examination. Otherwise PMI examination shall be sub-contracted to an independenttesting agency approved by EIL.

5.13 Whenever material is identified as not meeting requirements by the visiting engineer a rejectionnote shall be issued.

6.0 EXTENT OF PMI EXAMINATION

Following sampling plans shall be applicable for PMI examination of various items.

Flanges, Fittings 100%Valves, RTJ Gaskets

Pipes 100% (for pipes procured from traders).

2 random samples drawn from eachSize/Heat/Lot (for pipes procured directly from mills)

C. Fasteners

Lot Size Sample Size

Upto 100 2% (Min 2)101 to 500 1% (Min 3)501 and above 0.5% (Min 5)

Note:

For Welded Pipes and Fittings, PMI shall be performed on Base Metal as well asweldments.

Whenever any sample drawn to PMI test on the basis of percentage selection in B & Cabove, fails to meet specification requirements, 100% of items of lot shall be tested forPMI.

Copyright EIL — All rights reservedFormat No. 8-00-0001-F1 Rev. 0Page 62 of 64


SUPPLIER'S WORKS

i.311-aelti. ENGINEERS

ogrir EiRtegi INDIA LIMITEDIA Go' at India Undertaking)


Page 7 of 8

7.0 RECORDING AND DOCUMENTATION

The results of PMI examination shall be recorded in a Report Format as enclosed with thisspecification.

8.0 MARKING

8.1 All alloy materials tested by PMI shall be identified using either of the following methods byindicating "PMI OK"

Bar Code/Hologram StickerA low stress stamp marking



SUPPLIER'S WORKS

012-ael ie ENGINEERSst",ar &Reg W INDIALIMTED

GOA Of India undertakng)


Page 8 of 8

POSITIVE MATERIAL IDENTIFICATION REPORTBULK MATERIALS

Page of

Project: Client Job No.

PMI Report No. Supplier/Sub-Supplier

Purchase Order No. Testing Agency

PurchaseRequisition No:

PMI Location

Bulk Item Type (as per Requisition)

Material Specification/Grade

Number of items in Lot

Requisition Item No./ Description Major content, Weight Percent RemarksAccept/Reject

Element Cr Mo Ni V

Specified Range

Actual observations

Instrument Type / ID

Last Service Date Inspection Agency Witnessed By
