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Recognised worldwide
teamtechnik is an international market leader providing innovative production technology. Over 1000 specialists develop and build automation solutions for the medtech, new energy and automotive industries.
Optimized solutions for medtech and pharma Our customers in medtech expect reliable and cost-effec-tive production systems for their sophisticated products. Our engineers are well-versed in complex assembly and testing process technology for production applications, including turnkey systems.
Once teamtechnik, always teamtechnik
For decades, teamtechnik has stood for modular and flexi-ble assembly and test systems, supporting state of the art device production around the world.
A high level of satisfaction is demonstrated by numerous long-term customer collaborations.
High speed for the production cycle
Up to 120 cycles per minute teamtechnik pro-vides a full spectrum of automation systems, including high-speed assembly. More speed,
higher efficiency. Around the world, customers are benefiting from teamtechnik’s mechanical, cam-controlled systems.
Our quality standards _ ISO 9001:2015_ ISO 14001:2015_ European Machinery Directive (2006/42/EC)_ IEC 61131.3 Programming guidelines_ GMP compliance_ Qualification based on GAMP 5
THE
TEAMTECHNIK GROUPGLOBALLY ACTIVE AND SUCCESSFUL
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We concentrate on products for which we have a high technological expertise. For this focus devices we offer a wide range of expertise in assembly, testing and feeder-technology.
Product experience
_ Point-of-care diagnostics devices _ Injection systems_ Contact lenses_ Inhaler devices_ Plastic assemblies
Solutions from a single source.
_ Consulting_ Planning_ Process development_ Design_ Software development_ Manufacturing_ Feeding technologies_ Palletizer_ Assembly and installation_ Commissioning_ Qualification _ Training_ Post-installation support and service_ Turnkey solutions
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PRODUCT COMPETENCIESAND EXPERIENCES
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teamtechnik engineers are experienced and skilled in developing and designing processes. They address complex assembly and test challenges, such as measuring and testing extremely small values at high resolutions.
Examples of processes in our portfolio include:
_ Vision inspection with 3D Code reading and evaluation_ High precision distance measuring to < 0.001 mm tolerance_ Presence check and geometric evaluation_ Needle measurement and tolerance compensation_ Torque testing down to 0.001 Nm_ Force testing in the 0.01 N range
_ Liquid dosing_ Gluing systems (LED, UV)
_ Lasermarking to 0.02 mm absolute positioning accuracy_ Controlled compensation for components variations_ Welding path tolerance < 0.1 mm at high speed
_Tube coiling up to 1.800 mm
PROCESS EXPERTISEPROVEN SOLUTIONS
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Not only do we build production systems, but we also supply the necessary test technology. With teamtechnik, you support maximum product safety.
Precision is our standard
We are proud of the long-term stability and high measuring accuracy of our quality test system. The TEAMED platform can integrate 100% in-line testing, as well as offline SPC testing.
The current generation is equipped with a successful package of test software. Optionally this allows users to compile testing cycles and to optimize them wit-hout programming knowledge.
Maximum product safety
Example of a graph for force and torque distribution of an injection pen drive.
ASSEMBLY AND TESTING SOLUTIONS.
TEAMED Injector Test:The compact precision system for safe testing of injection devices
PERFECTLY COMBINED:
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Responding to your needs
Whether a standardized linear platform or cam-controlled high-throughput system. We provide the optimal solution for your task.
Proof of principle
We work with customers from early stages of develop-ment, although a device design may still be evolving.
Often starting with prototype production, our experts can provide assistance in establishment of assembly pro-cesses. PoP offers an ideal platform, particularly for the clinical trials production.
Critical processes, which are typically semi-automatic, are fully qualified and can form the basis for subsequent high-er levels of automation and output.
For special applications
Wherever special processes cannot be accommodated with linear or rotary assembly systems, the TEAMED Stand-alone offers an ideal solution.
Typical applications include robot stations and fully-auto-mated functional testing systems. Our library of proven processes is available within these applications.
Serial production
This modular linear platform is designed for quick ramp-up and high reliability for commercial-scale production.
Superior process technology as well as functional testing can be easily integrated.
Single or multi-track systems are offered, with compo-nents fed in bulk or via tray handling systems.
High volume production
Is higher speed the goal?
The TEAMED RTS is a rotary transfer system which com-bines reliability, high availability and short cycle times – ensuring economical mass production.
The mechanical cam-controlled TEAMED RTS minimises operational and energy costs, benefiting both the environ-ment and profitability.
FROM
LOW TO HIGH-SPEED PRODUCTION
TEAMED PoP
30 sec 10 sec 1 sec 0.5 sec
TEAMED Stand-alone TEAMED LTS TEAMED RTS
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RELIABLE AND FLEXIBLE
Proven in real-world use
The TEAMED LTS platform has been developed specifi-cally to integrate assembly and test functions for medical device production.
Your benefit
The TEAMED LTS is flexible in regard to process and mo-dul configuration and upgradeable from start-up to serial production. It is available with a linear or oval indexer. Integration of rotary indexing tables as a satellite can be accommodated – as can be integration of customer speci-fic processes and special technologies. TEAMED LTS forms the basis of the assembly system for numerous complex medical devices. A roof top cabinet is saving clean room space.
Clean rooms
TEAMED LTS is designed with the automation technolo-gy largely separated from the drive area which is located under the machine table.TEAMED LTS is classified up to 10,000 (ISO 14644-1 class 7), and prepared for laminar flow units to achieve a class 6 production environment.
TEAMED LTS – Technical data
Cycle time Up to 60 cycles/minute; single or multi track
Transport system Indexed product conveyors
Design Powder-coated or stainless steel
Combination with rotary index system (TEAMED RTS)
Combination with manual work stations possible
Can accommodate laminar flow units
Stations cam driven / servo or pneumatic
Drives situated underneath level of device assembly processes
Doors with safety glass panels for easy cleaning
Controls & operating interface Siemens, Beckhoff
IEC 61131.3 programming (i.e. Siemens TIA or Beckhoff TWINCAT)
WinCC flexible or FactoryTalk® View, Capa-data, Zenon
HMI / SCADA user interface with 21 CFR Part 11 compliance
Panel Siemens IPC 277E 15“
Qualification GAMP 5, risk-based approach
TEAMED LTSv
System platform for assembly and testing. Proven and reliable.
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HIGH SPEED PERFORMANCE
Fast and efficient
With up to 120 cycles per minute and technical availability of up to 98%, TEAMED RTS represents reliable and econo-mic high output.TEAMED RTS drive can be configured with cam-controlled kinematic and/or flexible asychronous servo motor, according to the requirements of a particular assembly.
Your benefit. Economics and energy conservation.
Mechanical cams and servo motors provide significant reduction of invest in pneumatic infrastructure such as compressors and air preparations. Offering robustness and reliability, mechanical cams and servo-motors offer lower cost of ownership. TEAMED RTS is an excellent platform for high volume production with low energy requirements.
Compact footprint
TEAMED RTS requires minimal floorspace, offering high output with a minimal footprint.
Cleam Room operation
TEAMED RTS is configured with its automation technology largely separated from the drive area, which is located under the machine table.TEAMED RTS is classified up to 10,000 (ISO 14644-1 class 7), and prepared for laminar flow units to achieve a class 6 production environment.
TEAMED RTS – Technical data
Cycle time Up to 120 cycles/minute
Transport system Rotary index system up to 32 stations
Servo drive
Design Powder-coated or stainless steel
Combination with linear transfer system (TEAMED LTS)
Can accommodate laminar flow units
Roof top cabinet capability
Drives situated underneath level of device assembly processes
Doors with safety glass or macrolon panels for easy cleaning
Controls & operating interface Siemens, Beckhoff
IEC 61131.3 programming (i.e. Siemens TIA or Beckhoff TWINCAT) / STEP 7
WinCC flexible or FactoryTalk® View, Capa-data, Zenon
HMI / SCADA user interface with 21 CFR Part 11 compliance
Panel Siemens IPC 277E 15“
Qualification GAMP 5, risk-based approach
TEAMED RTSv
High-output system up to 120 cycles / min. Space-saving with high availability.
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13500
SCHLAUCH
SCHLAUCH
ANSCHLUSSSTÜCK
TROPFKAMMER
SCHUTZKAPPE
SCHLECHTTEILE
GUTTEILE
HMI
HMI Mobile Conection Box
ROLLKLEMME
Leistung: 40 Takte/MinAnzahl Spuren: 1
Station Nr. Benennung
01 Wickeln und Einsetzen SCHLAUCH
02 Frei03 Wickeln und Einsetzen SCHLAUCH04 Ausrichten SCHLAUCH05 Kontrolle Wickel (Antrieb RTS)06 Dosieren LÖSUNGSMITTEL07 Zuführen und Einsetzen ANSCHLUSSSTÜCK08 Kontrolle ANSCHLUSSSTÜCK09 Zuführen und Einsetzen ROLLKLEMME10 Nachschieben ROLLKLEMME11 Kontrolle ROLLKLEMME + Ausrichten SCHLAUCH12 Dosieren LÖSUNGSMITTEL13 Zuführen und Einsetzen TROPFKAMMER14 Kontrolle TROPFKAMMER + Durchflusskontrolle15 Frei16 Frei17 Zuführen und Einsetzen SCHUTZKAPPE18 Kontrolle SCHUTZKAPPE19 Umlegen ANSCHLUSSSTÜCK20 Frei21 Umlegen TROPFKAMMER
22 Kontrolle ANSCHUSSSTÜCK + TROPFKAMMER umgelegt
23 Frei (Antrieb St.22)24 Frei25 Frei26 Frei27 Frei28 Frei29 Ausheben Gutteile30 Frei31 Ausheben Schlechtteile32 Leerkontrolle
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Ursprung:Original:
500258/Infudrop P180Assembly machine
Only german remarks are legally binding.Nur dt. Angaben sind rechtsverbindlich.
The reproduction, distribution and untilization of thisdocument as well as the communication of itscontents to others without explicid authorizationis prohibited. Offenders will be held liable for thepayment of damages. All rights reserved in the eventof the grant of a patent, utility model or design.
Blattformat:Format:
Änd.Nr.
500258/Infudrop P180
NameIndex
Blatt
Montage-MaschineBenennungMaßstab:
Page
vonof
Scale:
ÄnderungsnotizIndex Note of revision Name Rev.No.
Projection method 1DIN ISO 128
Disappr.
Approved
Drawn
Artikel Nr.:
3D-CAD
Repl. for:
Bearb.
Gepr.
Datum Name
Gesperrt
22.09.2017 rpw
Solidworks
Projektionsmeth. 1
Article-No.:Ersatz für:
Zeichnungs.-Nr. / Drawing No.:
Date Name
Title
Die Zeichnung ist das gültige Dokument.Only engineering drawing is valid.
DateDatum
Weitergabe sowie Vervielfältigung dieses Dokuments,Verwertung und Mitteilung seines Inhalts sindverboten, soweit nicht ausdrücklich gestattet.Zuwiderhandlungen verpflichten zu Schadensersatz.Alle Rechte für den Fall der Patent-, Gebrauchs-muster- o. Geschmacksmustereintragung vorbehalten.
00-
00-
rpw18.01.2019
B01327950
B01327950-Z01
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Optimised part supply
Tray handling systems
To guarantee process stability, single parts must be fed and presented correctly in the required cycle time, then reliably palletized. We supply tray handling systems that reliably handle a wide range of disposable trays, ensu-ring optimal flow between feeding and separati-on. Our proprietary tray handling systems are an integral part of our machine concepts, providing optimal, cost-effective interfaces for turnkey systems.
You benefit from:
_ Integrated feeding and assembly processes _ Consistently reliable tray separation _ Individual solutions using standardized
high-quality components _ Optimised cycle speeds
Inhouse feeder technology is a fundamen-tal element of our integrated production systems. Components are sorted, presen-ted and fed at the required speed. teamtechnik’s centre of excellence for feeder and tray handling systems develops solutions for presenting the most proble-matic components without interruption or loss of efficiency. These feeder systems with optimised interfaces, enable us to reliably achieve higher and stable output.
You benefit from:
_ Fewer interfaces for turnkey systems
_ Screw-joined and reproducible baffle plates, whenever possible
_ Individual solutions using standardized high-quality components
_ Exploitation of potential fast cycle times
FOR ACCURATE TIMING AND HIGH VOLUME
FEEDER SYSTEMS AND TRAY HANDLING
teamtechnik tray loader for smooth and safe handling
teamtechnik bowl feeders, sound-absorbing hoods and hopper systems can be combined for a dedicated solution.
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Personal and individual
teamtechnik ensures that customers with global produc-tion facilities, always have their production equipment available around the clock.
Efficient and scalable
teamtechnik’s global service management reinforces ef-ficient operation of our systems after delivery. Before final acceptance, customers can select from a range of service modules, managed from our control centre and delivered by an experienced service organisation.
Local support around the world
Complex systems can be supported by a resident engineer based at the customer’s site, ensuring immediate support whenever it is needed.
CUSTOMER SERVICE GLOBAL AND ALWAYS NEARBY.
Overview of services
_ Spare parts and original equipment packages_ Remote support_ Retrofit – adapting a system to new products_ Technical support_ Machine relocation_ Production support, inspection and training_ Service agreements_ Individual service packages WHAT WE STOP
IN A HEARTBEAT:
STANDSTILL
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team
tech
nik
teamtechnik Group
Headquarters teamtechnik Maschinen und Anlagen GmbHPlanckstrasse 40, 71691 Freiberg, GermanyPhone +49 7141 7003-0, Fax +49 7141 7003-70 [email protected], www.teamtechnik.com
WE LIVE AUTOMATIONwww.teamtechnik.com