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T a k i n g c a r e o f e n e r g y a n d e n v i r o n m e n t FLEXALEN ® produced by Why is Flexalen ® the No 1 choice for specifiers around the world? P R E - I N S U L A T E D P I P E S Y S T E M S C E R T I F I C A T E F O R F L E X I B L E CERTIFIED KIWA BRL 5609 PART A

Technical Comparitive

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Comparison b/w various piping system

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Page 1: Technical Comparitive

Ta

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g c a r e o f e n e r g

y

an

d

en

vi

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FLEXALEN® produced by

Why is Flexalen® the No 1 choice for specifiers around the world?

PR

E-INSULATED PIPE SYSTE

MS

CERT

IFICATE FOR FLEXIBLECERTIFIED

KIWA

BRL 5609PART A

Page 2: Technical Comparitive

Homogenious system: the only fully weldable plastic system

4 times quicker to install than steel

High operational safety for PB-1: 33% higher working pressure than PE-X

12.0

10.0

8.0

6.0

4.0

2.0ISO Class 1 ISO Class 2 ISO Class 4 ISO Class 5 20° C for

50 yearsClasses according to ISO/DIS 10508

Des

ign

Str

ess,

MPa

PB-1 PE-X (cross-linked polyethylene)

SDR 11PB-1: 95° C / 8 bar + 33% !!!PE-X: 95° C / 6 bar

Better insulation value: PB-1 has 61% advantage over PE-X

Insulation values

PE-X

PP-R(polypropylene)

PB-1

PVC-C

0,10 0,2 0,3 0,4

Lambda (W/mK)

0,41

0,24

0,16

0,14

ISO Classification

Easy planning: no need for expansion compensation

HDPEouter casing

Polyolefin Insulation Polybutene (PB-1) medium pipe

Flexalen® fulfils all design requirements

Significant cost advantage overpre-insulated steel pipes

Group heating project Netherlands 2004

k €

80

Steel Flexalen 600

70

60

50

40

30

20

10

0

Trenches

Branches

Joints

Pipes

0,41HDPE

Now with improved insulatingaction: λ50= 0,031 W/mK

Page 3: Technical Comparitive

Superior flow in sanitary pipes: +25% for PB-1 compared to PE-X

Lower expansion coefficient: PB-1 35% better than PE-X

Low noise transmission: advanced acoustic properties

Exceptional flexibility: PB-1 is 25% more flexible than PE-X

PB-1 PP-R(1) PP-R(2) PE-X PVC-C

Pipe OD, mm 40 40 40 40 40

Pipe ID, mm 32.6 26.6 24.0 29.0 31.0

Pipe wall thickness, mm 3.7 6.7 8.0 5.5 4.5

Standard Dimension Ratio (SDR) 11 6 5 7.3 9

Pipe inner section area mm2 835 556 452 661 755

Flow speed @ 2 liters/second, m/s 2.4 3.6 4.4 3.0 2.6

Pressure loss @ 2 liters/second, mbar/m 18 50 81 33 24

Pipe Flow Performance

Calculated for 50 year life @ 70° C, including design factor

Heat expansion coefficient

alpha (mm/mK)

0,02

0,07

0,12

0,17

Stee

l

Copper

PVC-C

PB-1

PP-R

PE-X

0,012

0,08

0,018

0,13

0,18

0,20

Acoustic Properties

Sound Velocity Elastic Modulus

PB-1 PP-R PVC-C Copper

1,000,000

1,00,000

10,000

1,000

100

10

1

6,000

5,000

4,000

3,000

2,000

1,000

Flexular Elastic Modulus(ISO 178) at 23° C

E-M

od

ul,

MPa

900

800

700

600

500

400

300

200

100

0

PB-1

PE-X

PE-R

TPP

-R

Less pressure loss for domestic hot water pipes: 4 times lower than PP-R

0,22

Higher creep resistance: PB-1 is the best material to use with compression fittings

Creep performanceat 23° under anapplied stress of8 MPa

32

24

16

8

0

PB-1

Creep resistance

10-2 100 102 104 106

PPPP-R

PE-X

PE-H

D

Time (hrs)

% E

lon

gat

ion

Vel

ocit

y of

sou

nd, m

/s

Loga

rith

m (E

last

ic M

odul

us, M

Pa)

Page 4: Technical Comparitive

MEMBERS OF GROUP OF COMPANIES

AUSTRIA (and other countries)Thermaflex-FlexalenRohr- und Isoliersysteme GmbHTel. + 43 (0) 1 523 26 25 [email protected]

BENELUXThermaflex Isolatie bvTel. +31 (0) 416 56 77 [email protected]

INDIAThermaflex Insulation Asia Co., Ltd.Tel. +91 981 085 [email protected]

PB-1: 40 Years in Service

This pipe system is still fully operational today!

1965:Salen (a predecessor company of Flexalen) installed PB-1 pipes for

the heating system at the Austrian Plastics Institute ÖKI.

9051

10-E

NFor more information on the uses of PB-1 visit www.pbpsa.com

POLANDThermaflex Izolacji Sp. z o.o.Tel. +48 (0) 74 858 96 [email protected] RUSSIAThermaflex Insulation + Ltd.Tel. +7 (095) 981 11 [email protected]

THAILANDThermaflex Insulation Asia Co., Ltd.Tel. +66 3873 [email protected]

TURKEYThermaflex Yalitim Sanayi ve Tic. Ltd. Sti.Tel:+90 (0) 216 373 84 [email protected]

OUR PARTNERS:

NEW ZEALANDEnergy Products InternationalTel. +64 (07) 847 27 [email protected] UK & IRELANDFlexalen Heating & Cooling Products LimitedTel. +44 (0) 845 644 37 [email protected]

www.thermaflex.com