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0 20 40 60 80 100 120 140 160
300
280
260
240
220
200
Position along the nozzle (mm)
Tem
pera
ture
(ºC
)
Master-Series NozzleProcessing Temperature
technicalperfection
THERMAL PERFORMANCE
The Master-Series nozzle offers a no compromise
heat profile. Proven in field results globally
across the most challenging applications, it is
by far the best in the industry.
The aggressive profile of the embedded heating
element delivers the most uniform heat from
flange to gate. These reliable elements use
20% less power than conventional hot runner
heaters. The result is a much larger processing
window.
The use of insulative materials in the flange
and gate seal plus conductive materials in the
gate area provide optimal thermal conditions for
the resin. Conductive Infusion Technology (CIC™)
optimizes the thermal distribution across the
nozzle and improves energy efficiency.
1
2
3
4
▲
Unparalleled temperature uniformity across the entire
nozzle at processing conditions
MECHANICAL INTEGRITY
Precise, yes, but equally robust.
The mechanical features of the
Master-Series design make it
suitable for all environments.
• robust terminal design also allows
for locating support
• innovative flange design provides
strength yet minimizes thermal loss
• stainless steel core construction
• strong liners, seals and torpedoes
in the gate area to facilitate
regular maintenance
www.moldmasters.com
™ Accu-Valve, CIC, Endura, Master-Solution, TempMaster-Series and Visco-Seal are Trademarks of Mold-Masters Limited.® Mold-Masters and Master-Series are Registered Trademarks of Mold-Masters Limited. © 2006 Printed in Canada E3110-1
the benchmark inhot runner technology
2
4
3
6 5
1
Canada Mold-Masters Limitedtel: +1 905 877 0185fax: +1 905 873 2818
email: [email protected]
U.S.A.Mold-Masters Injectioneering LLC
tel: +1 800 450 2270fax: +1 905 873 2818
email: [email protected]
BrazilMold-Masters do Brasil Ltda.
tel: +55 1939 224265fax: +55 1939 224266
email: [email protected]
JapanMold-Masters K.K.
tel: +81 44 986 2101fax: +81 44 986 3145
email: [email protected]
GermanyMold-Masters Europa GmbH
tel: +49 7221 50990fax: +49 7221 53093
email: [email protected]
ChinaMold-Masters (Kunshan) Co, Ltd.
tel.: +86 512 86162882fax: +86 512 86162883
email: [email protected]
the benchmark inhot runner technology
integrated and flexible large part solutions
superior direct sidegating made simple
the premium valve gatehot runner solution
performance big enoughfor small parts
proven multi-shotmolding solutions
advanced hot runnertemperature control
Mold-Masters has always offered innovative
solutions for every molding need. Our technical
experts always look at the application first
before trying to standardize a configuration.
With more than 18 unique gating methods,
we have the solution for your part.
VALVE GATING
With gate designs to suit
engineering grade or commodity
resins, filled or unfilled.
TIP GATING
Relies on temperature control
in the gate and at the tip to
optimize part quality. Is also
available in multi-tip
configurations.
SPRUE GATING
An "open gate" design that
leaves a small cold sprue on
the surface of the part.
EDGE GATING
For designs that require side
gating on vertical walls or ribs
on molded parts.
flexibility
▲
Custom Master-Solution™
gating methods
▲
Over 18 unique gating styles
Accu-Valve™ cylindrical valve gating
The new CX and EX designs offer premier valve
gating solutions for commodity and engineering
resins. Innovative liner designs have flow channels
that eliminate dead spots while ensuring that valve
pins are continuously guided into the gate – critical
for color change applications. These designs easily
integrate into your mold with only two key tolerances.
▲
from 4mm to 22mm runners
No matter the length of the nozzle or the inner
diameter of runner – the perfect heat profile is
achieved every time! The runner diameter is never
compromised by the nozzle cutout size.
benefits to the processor
• thermal properties that
offer consistent part quality,
pristine gate finishes and
dimensional accuracy
• leak-proof designs that
offer superior uptime and
require minimal maintenance
• small nozzles and advanced
multi-gate designs allow
for maximum cavitation
• compact designs allow
maximum mold integrity
• runner design and
exceptional thermal profile
for outstanding color
change
▲
Close pitch Master-Series
Accu-Valve™ hot half
over 40 yearsexperience – one premier hot runner solution
hot runner designfundamentals
The perfect hot runner
design demands careful
quantitative analysis,
practical knowledge and
innovation in design.
• system balance is crucial
to ensure uniform gate
performance and part fill
• design and machining of
runners and channels
carefully balance pressure
and residence time
• understanding of thermal
dynamics allows for
designs which are leak-
proof and provide sound
system integration
• different resins require
different gate designs
• gate size, location and
processing conditions
must be perfectly
balanced
The Master-Series design
has perfected all of these
requirements.
▲
Leak-proof design that offers
superior uptime and requires
minimal maintenance
In one of the most critical areas of a hot runner
system, the Master-Series gate area is a clear
example of engineering precision.
For tip gates, combinations of various alloys
are used to create Endura™ Technology tips.
These tips have conductive characteristics
with optimal heat transfer and minimal heat
loss for precise clean gates and a wide
processing window. They are also extremely
durable and wear resistant, perfect for
demanding applications utilizing filled resins.
In addition, the innovative Visco-Seal™
creates a reliable seal between the gate seal
and cavity. By utilizing the resin and the
unique transfer seal design, a thin membrane
of solidified plastic forms immediately around
the edges of the seal. A leak-proof seal is
created in this critical area with no negative
impact to color change.
reliableperformance
▲
Visco-Seal offers a double level of
leakage protection
The Master-Series® hot runner
system offers superior
solutions for all your molding
needs. From perfected thermal
response to reliability and
durability – Master-Series is
the benchmark in hot runner
technology.
advantages to the mold
designer
• most versatile range of
nozzle sizes and gating
options in the industry
• standard designs with
accelerated delivery
advantages or custom
solutions for any application
• maintenance-free start-ups
and processing windows
that are designed for every
type of resin, part design
and mold layout
supporting technology
Take advantage of other
Mold-Masters® benefits that
partner perfectly with the
Master-Series product line.
Including:
• large range of reliable
pneumatic and hydraulic
valve actuator units
• TempMaster-Series™
temperature controllers –
for accurate control and
accelerated cycle times
innovative manifolddesigns
Advancements in manifold design provide
the molder and mold designer limitless layout
possibilities. Our innovative 2-piece brazed
designs provide solutions where traditional
methods cannot. Requirements for precise
color change, minimal residence time and
challenging gate positions make our
technology a must.
5
6
Mold-Masters has always offered innovative
solutions for every molding need. Our technical
experts always look at the application first
before trying to standardize a configuration.
With more than 18 unique gating methods,
we have the solution for your part.
VALVE GATING
With gate designs to suit
engineering grade or commodity
resins, filled or unfilled.
TIP GATING
Relies on temperature control
in the gate and at the tip to
optimize part quality. Is also
available in multi-tip
configurations.
SPRUE GATING
An "open gate" design that
leaves a small cold sprue on
the surface of the part.
EDGE GATING
For designs that require side
gating on vertical walls or ribs
on molded parts.
flexibility
▲
Custom Master-Solution™
gating methods
▲
Over 18 unique gating styles
Accu-Valve™ cylindrical valve gating
The new CX and EX designs offer premier valve
gating solutions for commodity and engineering
resins. Innovative liner designs have flow channels
that eliminate dead spots while ensuring that valve
pins are continuously guided into the gate – critical
for color change applications. These designs easily
integrate into your mold with only two key tolerances.
▲
from 4mm to 22mm runners
No matter the length of the nozzle or the inner
diameter of runner – the perfect heat profile is
achieved every time! The runner diameter is never
compromised by the nozzle cutout size.
benefits to the processor
• thermal properties that
offer consistent part quality,
pristine gate finishes and
dimensional accuracy
• leak-proof designs that
offer superior uptime and
require minimal maintenance
• small nozzles and advanced
multi-gate designs allow
for maximum cavitation
• compact designs allow
maximum mold integrity
• runner design and
exceptional thermal profile
for outstanding color
change
▲
Close pitch Master-Series
Accu-Valve™ hot half
over 40 yearsexperience – one premier hot runner solution
hot runner designfundamentals
The perfect hot runner
design demands careful
quantitative analysis,
practical knowledge and
innovation in design.
• system balance is crucial
to ensure uniform gate
performance and part fill
• design and machining of
runners and channels
carefully balance pressure
and residence time
• understanding of thermal
dynamics allows for
designs which are leak-
proof and provide sound
system integration
• different resins require
different gate designs
• gate size, location and
processing conditions
must be perfectly
balanced
The Master-Series design
has perfected all of these
requirements.
▲
Leak-proof design that offers
superior uptime and requires
minimal maintenance
In one of the most critical areas of a hot runner
system, the Master-Series gate area is a clear
example of engineering precision.
For tip gates, combinations of various alloys
are used to create Endura™ Technology tips.
These tips have conductive characteristics
with optimal heat transfer and minimal heat
loss for precise clean gates and a wide
processing window. They are also extremely
durable and wear resistant, perfect for
demanding applications utilizing filled resins.
In addition, the innovative Visco-Seal™
creates a reliable seal between the gate seal
and cavity. By utilizing the resin and the
unique transfer seal design, a thin membrane
of solidified plastic forms immediately around
the edges of the seal. A leak-proof seal is
created in this critical area with no negative
impact to color change.
reliableperformance
▲
Visco-Seal offers a double level of
leakage protection
The Master-Series® hot runner
system offers superior
solutions for all your molding
needs. From perfected thermal
response to reliability and
durability – Master-Series is
the benchmark in hot runner
technology.
advantages to the mold
designer
• most versatile range of
nozzle sizes and gating
options in the industry
• standard designs with
accelerated delivery
advantages or custom
solutions for any application
• maintenance-free start-ups
and processing windows
that are designed for every
type of resin, part design
and mold layout
supporting technology
Take advantage of other
Mold-Masters® benefits that
partner perfectly with the
Master-Series product line.
Including:
• large range of reliable
pneumatic and hydraulic
valve actuator units
• TempMaster-Series™
temperature controllers –
for accurate control and
accelerated cycle times
innovative manifolddesigns
Advancements in manifold design provide
the molder and mold designer limitless layout
possibilities. Our innovative 2-piece brazed
designs provide solutions where traditional
methods cannot. Requirements for precise
color change, minimal residence time and
challenging gate positions make our
technology a must.
5
6
Mold-Masters has always offered innovative
solutions for every molding need. Our technical
experts always look at the application first
before trying to standardize a configuration.
With more than 18 unique gating methods,
we have the solution for your part.
VALVE GATING
With gate designs to suit
engineering grade or commodity
resins, filled or unfilled.
TIP GATING
Relies on temperature control
in the gate and at the tip to
optimize part quality. Is also
available in multi-tip
configurations.
SPRUE GATING
An "open gate" design that
leaves a small cold sprue on
the surface of the part.
EDGE GATING
For designs that require side
gating on vertical walls or ribs
on molded parts.
flexibility
▲
Custom Master-Solution™
gating methods
▲
Over 18 unique gating styles
Accu-Valve™ cylindrical valve gating
The new CX and EX designs offer premier valve
gating solutions for commodity and engineering
resins. Innovative liner designs have flow channels
that eliminate dead spots while ensuring that valve
pins are continuously guided into the gate – critical
for color change applications. These designs easily
integrate into your mold with only two key tolerances.
▲
from 4mm to 22mm runners
No matter the length of the nozzle or the inner
diameter of runner – the perfect heat profile is
achieved every time! The runner diameter is never
compromised by the nozzle cutout size.
benefits to the processor
• thermal properties that
offer consistent part quality,
pristine gate finishes and
dimensional accuracy
• leak-proof designs that
offer superior uptime and
require minimal maintenance
• small nozzles and advanced
multi-gate designs allow
for maximum cavitation
• compact designs allow
maximum mold integrity
• runner design and
exceptional thermal profile
for outstanding color
change
▲
Close pitch Master-Series
Accu-Valve™ hot half
over 40 yearsexperience – one premier hot runner solution
hot runner designfundamentals
The perfect hot runner
design demands careful
quantitative analysis,
practical knowledge and
innovation in design.
• system balance is crucial
to ensure uniform gate
performance and part fill
• design and machining of
runners and channels
carefully balance pressure
and residence time
• understanding of thermal
dynamics allows for
designs which are leak-
proof and provide sound
system integration
• different resins require
different gate designs
• gate size, location and
processing conditions
must be perfectly
balanced
The Master-Series design
has perfected all of these
requirements.
▲
Leak-proof design that offers
superior uptime and requires
minimal maintenance
In one of the most critical areas of a hot runner
system, the Master-Series gate area is a clear
example of engineering precision.
For tip gates, combinations of various alloys
are used to create Endura™ Technology tips.
These tips have conductive characteristics
with optimal heat transfer and minimal heat
loss for precise clean gates and a wide
processing window. They are also extremely
durable and wear resistant, perfect for
demanding applications utilizing filled resins.
In addition, the innovative Visco-Seal™
creates a reliable seal between the gate seal
and cavity. By utilizing the resin and the
unique transfer seal design, a thin membrane
of solidified plastic forms immediately around
the edges of the seal. A leak-proof seal is
created in this critical area with no negative
impact to color change.
reliableperformance
▲
Visco-Seal offers a double level of
leakage protection
The Master-Series® hot runner
system offers superior
solutions for all your molding
needs. From perfected thermal
response to reliability and
durability – Master-Series is
the benchmark in hot runner
technology.
advantages to the mold
designer
• most versatile range of
nozzle sizes and gating
options in the industry
• standard designs with
accelerated delivery
advantages or custom
solutions for any application
• maintenance-free start-ups
and processing windows
that are designed for every
type of resin, part design
and mold layout
supporting technology
Take advantage of other
Mold-Masters® benefits that
partner perfectly with the
Master-Series product line.
Including:
• large range of reliable
pneumatic and hydraulic
valve actuator units
• TempMaster-Series™
temperature controllers –
for accurate control and
accelerated cycle times
innovative manifolddesigns
Advancements in manifold design provide
the molder and mold designer limitless layout
possibilities. Our innovative 2-piece brazed
designs provide solutions where traditional
methods cannot. Requirements for precise
color change, minimal residence time and
challenging gate positions make our
technology a must.
5
6
0 20 40 60 80 100 120 140 160
300
280
260
240
220
200
Position along the nozzle (mm)
Tem
pera
ture
(ºC
)
Master-Series NozzleProcessing Temperature
technicalperfection
THERMAL PERFORMANCE
The Master-Series nozzle offers a no compromise
heat profile. Proven in field results globally
across the most challenging applications, it is
by far the best in the industry.
The aggressive profile of the embedded heating
element delivers the most uniform heat from
flange to gate. These reliable elements use
20% less power than conventional hot runner
heaters. The result is a much larger processing
window.
The use of insulative materials in the flange
and gate seal plus conductive materials in the
gate area provide optimal thermal conditions for
the resin. Conductive Infusion Technology (CIC™)
optimizes the thermal distribution across the
nozzle and improves energy efficiency.
1
2
3
4
▲
Unparalleled temperature uniformity across the entire
nozzle at processing conditions
MECHANICAL INTEGRITY
Precise, yes, but equally robust.
The mechanical features of the
Master-Series design make it
suitable for all environments.
• robust terminal design also allows
for locating support
• innovative flange design provides
strength yet minimizes thermal loss
• stainless steel core construction
• strong liners, seals and torpedoes
in the gate area to facilitate
regular maintenance
www.moldmasters.com
™ Accu-Valve, CIC, Endura, Master-Solution, TempMaster-Series and Visco-Seal are Trademarks of Mold-Masters Limited.® Mold-Masters and Master-Series are Registered Trademarks of Mold-Masters Limited. © 2006 Printed in Canada E3110-1
the benchmark inhot runner technology
2
4
3
6 5
1
Canada Mold-Masters Limitedtel: +1 905 877 0185fax: +1 905 873 2818
email: [email protected]
U.S.A.Mold-Masters Injectioneering LLC
tel: +1 800 450 2270fax: +1 905 873 2818
email: [email protected]
BrazilMold-Masters do Brasil Ltda.
tel: +55 1939 224265fax: +55 1939 224266
email: [email protected]
JapanMold-Masters K.K.
tel: +81 44 986 2101fax: +81 44 986 3145
email: [email protected]
GermanyMold-Masters Europa GmbH
tel: +49 7221 50990fax: +49 7221 53093
email: [email protected]
ChinaMold-Masters (Kunshan) Co, Ltd.
tel.: +86 512 86162882fax: +86 512 86162883
email: [email protected]
the benchmark inhot runner technology
integrated and flexible large part solutions
superior direct sidegating made simple
the premium valve gatehot runner solution
performance big enoughfor small parts
proven multi-shotmolding solutions
advanced hot runnertemperature control
0 20 40 60 80 100 120 140 160
300
280
260
240
220
200
Position along the nozzle (mm)
Tem
pera
ture
(ºC
)
Master-Series NozzleProcessing Temperature
technicalperfection
THERMAL PERFORMANCE
The Master-Series nozzle offers a no compromise
heat profile. Proven in field results globally
across the most challenging applications, it is
by far the best in the industry.
The aggressive profile of the embedded heating
element delivers the most uniform heat from
flange to gate. These reliable elements use
20% less power than conventional hot runner
heaters. The result is a much larger processing
window.
The use of insulative materials in the flange
and gate seal plus conductive materials in the
gate area provide optimal thermal conditions for
the resin. Conductive Infusion Technology (CIC™)
optimizes the thermal distribution across the
nozzle and improves energy efficiency.
1
2
3
4
▲
Unparalleled temperature uniformity across the entire
nozzle at processing conditions
MECHANICAL INTEGRITY
Precise, yes, but equally robust.
The mechanical features of the
Master-Series design make it
suitable for all environments.
• robust terminal design also allows
for locating support
• innovative flange design provides
strength yet minimizes thermal loss
• stainless steel core construction
• strong liners, seals and torpedoes
in the gate area to facilitate
regular maintenance
www.moldmasters.com
™ Accu-Valve, CIC, Endura, Master-Solution, TempMaster-Series and Visco-Seal are Trademarks of Mold-Masters Limited.® Mold-Masters and Master-Series are Registered Trademarks of Mold-Masters Limited. © 2006 Printed in Canada E3110-1
the benchmark inhot runner technology
2
4
3
6 5
1
Canada Mold-Masters Limitedtel: +1 905 877 0185fax: +1 905 873 2818
email: [email protected]
U.S.A.Mold-Masters Injectioneering LLC
tel: +1 800 450 2270fax: +1 905 873 2818
email: [email protected]
BrazilMold-Masters do Brasil Ltda.
tel: +55 1939 224265fax: +55 1939 224266
email: [email protected]
JapanMold-Masters K.K.
tel: +81 44 986 2101fax: +81 44 986 3145
email: [email protected]
GermanyMold-Masters Europa GmbH
tel: +49 7221 50990fax: +49 7221 53093
email: [email protected]
ChinaMold-Masters (Kunshan) Co, Ltd.
tel.: +86 512 86162882fax: +86 512 86162883
email: [email protected]
the benchmark inhot runner technology
integrated and flexible large part solutions
superior direct sidegating made simple
the premium valve gatehot runner solution
performance big enoughfor small parts
proven multi-shotmolding solutions
advanced hot runnertemperature control
