Tecnomatix Plant Simulation Worldwide User Conference …€¦ · Tecnomatix Plant Simulation Worldwide User Conference 2016 Siemens Industry Software 2016 Plant Simulation Worldwide

Tecnomatix Plant Simulation Worldwide User Conference 2016

Siemens Industry Software

2016 Plant Simulation Worldwide User Conference – CCM Library

How a world leader in melt shop building uses Plant Simulation

2016 Plant Simulation Worldwide User Conference

Continuous Casting Machine and Transportation Equipment


Who we are• 16 years of activity• founder and partner with total 54 years of experience in industrial

automation and simulation technologies• multilanguage team of 15 people (Italian, English, French, Rumanian,

Spanish), average age 32• partnerships with Engineering company (3d/2d mech.drawings)• located in Italy, Torino and Germany, Neu-Ulm• we are involved in projects for final customers (Fca,Maserati,Sevel),

manufacturers of production lines (Comau,ABB,KUKA, EBE, EBZ, VDLSteelweld) and manufacturers of transport system (Durr/CPM, Ciem,Flexlink..)

Solution PartnerTecnomatix in ItalyFrom november 2015




What we do• Digital Mockup (Vis-mockup)• Pre-engineering• Production line design and simulation (Robcad/Process Simulation)• Engineering Project Management• Material flow analysis on production and logistic systems (Plant

simulation)• Layout,MTM, Ergonomics analysis• Technical documentation (D-FMEA, P-FMEA, Maintenance planning)• Off-line Programming + Robot Start-up


Case study




Case study

Library is a Danieli S.p.A.property

This is a part of a global Danieli project call simSPD: a package use to supportand validate decisions taken during design concept stage.With this tool (created with and for Danieli) it is possible to build a model of agiven steel making plant with all the equipement involved in the productionflow.


simSPD Danieli Package - Process

Blooms, Billets

Liquid Solidi fy Shape

HM Hot Meta l (95% Fe) f romBlast Furnac e

LAF E lectrical Heating andf ine t un ing of composition

Steel Melting Danieli libraries News Continuous Casting Machine andTransportation Equipment libraries

User-frendly tool used by Engineering department100% modeling using Plant Simulation Dialog Box, Tables

and Excel data files




The objects that take part to the Continuous Casting Machine Library are the following:CCM – Continuous Casting MachineCut MachineMould ParkingTransportation equipment:

Transport Roller TableDischarge Roller TableLateral Comb TransferLateral Lift TableWalking BeamPusherHot Charge Roller Table

All these objects have to be parametrized through therelated dialog box

LIBRARY OBJECTS

Cut Machine

Strands

IntermediateRoller


1. CCM – Continuous Casting Machine




Continuous Casting Machine features

The aims of the library are the following:

a) To make the user able to create and modify the strand lines when creating and settingthe modelb) To receive and evacuate the ladles coming from the steel millc) To execute the connection/disconnection operation of tundish and ladle, and the

preparation of the strand lines during the simulation timed) To manage the strand operations in terms of opening and closing the flow, also

changing lines’ speed according to the production plane) To cut the semi-products according to the production plan (the endless mode is takeninto account)f) To detect the steel waste from tundish and ladle when leaving the CCM, in order toupdate production reportg) To manage the restraining operationsh) To optimize the mould handling, in case of different mould parkingi) To manage and report eventual broken sequence


STEP 1 – CCM CREATION

2

3

4

1

5

STRAND Sheet

The button CREATEprocesses all inputdata in the STRANDsheet and creates:• Strands from

meniscus to cutmachines

• Mould places• Mobile sectors (if

specified in the excelinput file)




Cast ing Le ngth Ca sting Time Cast ing Le ngth Angle X Coord Y Coord Angle X Coord Y Coord Angle X Coor d Y Coord[ m] [sec] [ m] [rad] [m] [ m] [rad] [m] [m] [rad] [m] [m]0 ,00 0,0 0 0 ,00 -0,040 0 ,000 0,0000 ,05 1,0 0 0 ,05 -0,035 -0 ,00 2 -0,0500 ,10 2,0 0 0 ,10 -0,030 -0 ,00 3 -0,1000 ,15 3,0 0 0 ,15 -0,025 -0 ,00 5 -0,1500 ,20 4,0 0 0 ,20 -0,020 -0 ,00 6 -0,2000 ,25 5,0 0 0 ,25 -0,015 -0 ,00 7 -0,2500 ,30 6,0 0 0 ,30 -0,010 -0 ,00 7 -0,3000 ,35 7,0 0 0 ,35 -0,005 -0 ,00 8 -0,3500 ,40 8,0 0 0 ,40 0,000 -0 ,00 8 -0,4000 ,45 9,0 0 0 ,45 0,005 -0 ,00 8 -0,4500 ,50 10,00 0 ,50 0,010 -0 ,00 7 -0,5000 ,55 11,00 0 ,55 0,015 -0 ,00 7 -0,5500 ,60 12,00 0 ,60 0,020 -0 ,00 6 -0,6000 ,65 13,00 0 ,65 0,025 -0 ,00 5 -0,6500 ,70 14,00 0 ,70 0,030 -0 ,00 3 -0,7000 ,75 15,00 0 ,75 0,035 -0 ,00 2 -0,7500 ,80 16,00 0 ,80 0,040 0 ,000 -0,8000 ,85 17,00 0 ,85 0,045 0 ,002 -0,8500 ,90 18,00 0 ,90 0,050 0 ,004 -0,9000 ,95 19,00 0 ,95 0,055 0 ,007 -0,9501 ,00 20,00 1 ,00 0,060 0 ,010 -1,0001 ,05 21,00 1 ,05 0,065 0 ,013 -1,0491 ,10 22,00 1 ,10 0,070 0 ,016 -1,0991 ,15 23,00 1 ,15 0,075 0 ,020 -1,1491 ,20 24,00 1 ,20 0,080 0 ,024 -1,1991 ,25 25,00 1 ,25 0,085 0 ,028 -1,2491 ,30 26,00 1 ,30 0,090 0 ,032 -1,2991 ,35 27,00 1 ,35 0,095 0 ,037 -1,3481 ,40 28,00 1 ,40 0,100 0 ,042 -1,3981 ,45 29,00 1 ,45 0,105 0 ,047 -1,4481 ,50 30,00 1 ,50 0,110 0 ,052 -1,4981 ,55 31,00 1 ,55 0,115 0 ,058 -1,5471 ,60 32,00 1 ,60 0,120 0 ,064 -1,5971 ,65 33,00 1 ,65 0,125 0 ,070 -1,6471 ,70 34,00 1 ,70 0,130 0 ,076 -1,696

Me niscus to Neutral Main Radius 1st Unbending Radius

CCM STRAND FILE – DataSpecific data used to create the strand lines and movable sectorsStarting from ‘’Meniscus to Neutral’’, during the creation of the strand lines, data are processed inorder to obtain the strand line of the correct measure.If mobile sectors have to be modeled, in the bottom of the excel file you can find their coordinatesunder the label named “Mobile Sector Coordinates”.

STEP 1 – CCM CREATION

Angle X Coord Y Coord9,992 -0,400 [rad] [m] [m]

-0,008 -0,400

10,513 8,5859,413 -10,383

0,000 0,0000,000 0,000

0,000 0,0000,000 0,000

0,000 0,0000,000 0,000

0,000 0,0000,000 0,000

Mobile Setor CoordinatesR1

R2

R3

R4

R7

R6

R5


STEP 2 – CCM PARAMETRIZATION

1. CRANE PARAMETERS Sheet 2. MAINTENANCE Sheet

3. CONSTRAINTS Sheet

CCM Stand Alone flag gives the opportunity (aftermodeling) of testing the process without the scrapyard and the steel mill

STANDALONE ON/OFF




Continuous Casting Machine in Plant Simulation

Cut Machine detail


2. MOULD PARKING

DIFFERENT MOULD SHAPES

The maintenance operationsof moulds are performed inthe Mould Parking.




STEP 3 - MOULD PARKING CREATION

The MOULD PARKING object is the area in which mould are stocked or repaired.There could be more than one mould parking in the plant, and in each of them, thereis a certain number of places for mould, according to their section.

MTTR = Maintenance time, the operation is done insidethe mould parkingMTBF = Mould utilization time before the need ofmaintenance


3. TRANSPORT SYSTEMS

The TRANSPORT and DISCHARGE object contains all the available transport systems. Thisobject can manage all transport system types as it can become any transport system, accordingto the users need. The dialog box changes as well according to the circumstances.

The followings are the available transport systems:– Transport Roller Table

• Discharge Roller Table• Lateral Comb Transfer• Lateral Lift Table• Walking Beam• Pusher• Hot Charge Roller Table




STEP 4 - TRANSPORT SYSTEMS CREATIONDefault dialog box for transportsystems

Select the type oftransport system

Fill all required data

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2


STEP 4 - TRANSPORT SYSTEMS CREATION




TRANSPORT SYSTEMS – ROLLER TABLE


TRANSPORT SYSTEMS – WALKING BEAM




TRANSPORT SYSTEM COMPLETE

EXAMPLE:

• Transport Roller Table• Discharge roller Table

Lateral Comb Transfer• Walking Beam• Pusher• Hot Charge Toller Table


REPORT & STATISTICS

For monitoring the flow and the movements of all library objects, the following report areavailable:

• Tracking Report• Maintenance Report• Strand Operation Report• Strand Speed Report• Productivity Report




REPORT AND STATISTICS

Danieli package simSPD integrates a Business Intelligence solution whichprovides quick access to key simulation results and to relevant KPIs


SIM.TEC. SRLVia Rivera 4410040 ALMESE-TO (I)Tel. +39.011.9350193

SIM.TEC. GMBHWiblinger Steig 489231 Neu-Ulm (D)Tel. +49.(0)179.1653222

[email protected]

THANK YOU FOR YOUR ATTENTION

http://www.simtec-group.eu/

mailto:[email protected]

Documents

Tecnomatix Plant Simulation Worldwide User Conference …€¦ · Tecnomatix Plant Simulation Worldwide User Conference 2016 Siemens Industry Software 2016 Plant Simulation Worldwide