THANK YOU FOR BEING PART OF THE MASSIMO TEAM. …massimoparts.com/pdf/1408462798MASSIMO FLAT RATE MANUAL.pdf · four by four handle bar switch (diff lock switch) d085. 0.2 centralized

THANK YOU FOR BEING PART OF THE MASSIMO TEAM.

FOR ANY QUESTIONS REGARDING LABOR FLAT RATES OR IF THE MODELOF THE UNIT YOU ARE SERVICING IS NOT LISTED, PLEASE CONTACT

YOUR MASSIMO REPRESENTATIVE.

Index:R & R - Remove and ReplaceS & R - Service and RepairC & A - Clean and Adjust

Job Code Labor HoursTROUBLE SHOOTING TIMESENGINE &/0R CHASSIS TROUBLE SHOOTING/DIAG M001 0.5IGNITION SYSTEM TROUBLE SHOOTING/DIAG M002 0.3FUEL SYSTEM TROUBLE SHOOTING/DIAG M003 0.3CHARGING/STARTING SYSTEM TROUBLE SHOOTING/DIAG M004 1

ENGINE R&RENGINE REMOVAL/INSTALLATION D001 3.9

MSU 400 TOP END TIMES

CYLINDER, CYLINDER HEAD, PISTON, & VALVES PART TIMESCYL HEAD, CYL HEAD GASKET, & RETORQUE D002 3CYL HEAD GASKET & RETORQUE D003 1.5CYL, PISTON, RINGS, PIN, &/ OR BASE GASKET D004 3.3VALVE REPLACEMENT, REGRIND, &/OR RESEAT D005 3.2VALVE REPLACEMENT, REGRIND, &/OR RESEAT BOTH D006 3.4VALVE SPRING, SPRING RETAINER, &/OR VALVE STEAM OIL SEAL D007 1.6VALVE SPRING, SPRING RETAINER, &/OR VALVE STEAM OIL SEAL BOTH D008 1.8ROCKER ARM &/OR SHAFT D009 0.8ROCKER ARM &/OR SHAFT BOTH D010 0.9VALVE ADJUSTING SCREW & NUT D011 0.4VALVE ADJUSTING SCREW & NUT BOTH D012 0.6VALVE ADJUSTMENT BOTH D013 0.6TOP END (COMPLETE) R/R D014 3.5

TIMING CHAIN, GUIDES, & CAMSHAFT PART TIMESCAMSHAFT D015 0.8CAM CHAIN &/OR BOTH CAM CHAIN GUIDES D016 2.5CAM CHAIN TENSIONER &/OR GASKET D017 0.2CAM CHAIN GUIDE INLET D018 1.9CAM CHAIN GUIDE OUTLET D019 1.6

Models: MSU 400Effective Date:

CAM CHAIN SPROCKET D020 0.5

CRANKSHAFT ASSEMBLY AND CRANKCASE HALVES PART TIMESCRANKSHAFT ASSEMBLY D021 9.9RH CRANKSHAFT BEARING D022 8.8LH CRANKSHAFT BEARING D023 9.7CRANKCASE ASSEMBLY D024 10.9LEFT SIDE CRANKCASE COVER D025 1.2DUCT D026 0.3FRONT DERBY COVER D027 0.5REAR DERBY COVER D028 1.6CRANKSHAFT COUNTER BALANCER D029 9CRANKSHAFT COUNTER BALANCER SPROCKET, CHAIN &/OR PIN D030 1.5FRONT MOTOR SEAL D031 4REAR MOTOR SEAL D032 3ENGINE MOTOR MOUNTS (ALL) D033 3.5BROKEN BOLT REMOVAL & FIX (ONE) D034 0.3BROKEN BOLT REMOVAL & FIX (MORE THAN ONE) D035 0.5

PRIMARY CLUTCH, BELT, & MOVABLE PULLEY PART TIMESCLUTCH BRACKET D036 0.6CLUTCH BRACKET BEARING &/OR OIL SEAL D037 0.8CVT PULLEY D038 1MOVEABLE PULLEY &/OR ROLLER WEIGHTS D039 1.2SECONDARY CLUTCH COVER & GASKET D040 1.4SECONDARY CLUTCH COVER BEARINGS & OIL SEAL (WET CLUTCH COVER) D041 1.6SECONDARY CLUTCH ASSEMBLY (WET CLUTCH) D042 1.8SECONDARY CLUTCH SHOES &/OR SPRINGS (WET CLUTCH) D043 2.8ONE WAY MACHINE BEARING D044 1.7V-BELT D045 0.8

TRANSMISSION PART TIMESSHAFT PAWL SPRING D046 0.6MAIN AXLE/DRIVE AXLE/SIDE BEARING D047 9COUNTER AXLE D048 9IDLE AXLE D049 9OUTPUT AXLE D050 10.1SECONDARY SHAFT D051 9SHIFT CAM/FORKS/GEAR/SHAFT D052 9.1SPEED CHANGE DRIVE AND DRIVEN GEAR ASSEMBLY, COVER, & GASKET D053 0.7

OIL PUMP, OIL PUMP SCREEN, AND OIL FILTER PART TIMESOIL FILTER D054 0.2OIL FILTER TIE IE D055OIL PUMP D056 9.3OIL PUMP DRIVE GEAR D057 1.5INTERNAL OIL FILTER D058

ELECTRICAL COMPONENTS R&R

IGNITION SYSTEM PART TIMESECM (EFI MODELS) D059 0.3CDI (CARB MODELS) D060 0.2SPARK PLUG GAP D061 0.2IGNITION SWITCH D062 0.4IGNITION COIL (EFI MODELS) D063 0.4IGNITION COIL WIRE (EFI MODELS) D064 0.3IGNITION COIL CAP (EFI MODELS) D065 0.3IGNITION COIL (CARB MODELS)

CHARGING SYSTEM PART TIMESMAGNETO FLYWHEEL ROTOR D066 1.4STATOR ASSEMBLY D067 1.3RECTIFIER/REGULATOR ASSY D068 0.2

STARTING SYSTEM PART TIMESELECTRIC STARTER ASSY D069 0.5ELECTRIC STARTER ARMATURE REBUILD D070 1.2STARTER SOLENOID D071 0.2ELECTRIC STARTER WIRE D072 0.8DUPLICATE GEAR, SHAFT, &/OR BEARING D073 1.5STARTER ONE WAY CLUTCH, GEAR, &/OR WASHER D074 1.5

INSTRUMENT PANEL AND SPEED SENSOR PART TIMESINSTRUMENT PANEL (SPEEDOMETER) D075 0.3SPEED SENSOR D076 0.3

HEADLIGHT PARTS TIMESHEADLIGHT SWITCH D077HEADLIGHT BODY (1PC) D078 0.3HEADLIGHT BODY (2 PCS) D079 0.6HEADLIGHT BULB (1PC) D080 0.1HEADLIGHT BULB (2 PCS) D081 0.2

TAILLIGHT PART TIMESTAILLIGHT ASSEMBLY D082 0.3TAILLIGHT BLUB D083 0.1

FOUR BY FOUR SYSTEM PART TIMESSERVO MOTOR D084 0.3FOUR BY FOUR HANDLE BAR SWITCH (DIFF LOCK SWITCH) D085 0.2CENTRALIZED RELAY & FUSE BLOCK D086 0.2FOUR BY FOUR RELAYS (ONE) D087 0.2FOUR BY FOUR RELAYS (MORE THAN ONE) D088 0.3

WIRING HARNESS, SWITCHES, AND DIODESBATTERY D089 0.2WIRE HARNESS COMPLETE D090 3.2MAIN WIRING HARNESS D091SECONDARY WIRING HARNESS (EFI MODELS) D092DIODE D093 0.2NEUTRAL SWITCH D094 0.6REVERSE SWITCH D095 0.7FIX SINGLE WIRE IN HARNESS (PER WIRE) D096 0.2

WINCH PART TIMESWINCH D097 0.4WINCH SOLENOID D098 0.4WINCH WIRING TO BATTERY D099 0.3WINCH WIRING TO WINCH D100 0.3WINCH CONTROL D101 0.1COMPLETE WINCH SYSTEM REPLACEMENT D102 1

FUEL SYSTEM, CARBURETOR, AND AIR CLEANER SYSTEM PARTS TIMES

FUEL SYSTEM PARTSFUEL TANK D103FUEL LINE (ONE) D104FUEL LINES (ALL) D105FUEL FILTER (ONE) D106FUEL FILTER (BOTH) D107SECONDARY FUEL TANK (CARB MODELS) D108FUEL FLOAT (CARB MODELS) D109FUEL PUMP (CARB MODELS) D110FUEL PUMP (EFI MODELS) D111INJECTOR (EFI MODELS) D112INJECTOR HOLDER (EFI MODELS) D113

CARBURETOR ,THROTTLE BODY & MANIFOLD R&RCARBURETOR R/R D114CARBURETOR S/R D115THROTTLE BODY (EFI MODELS) D116 0.4THROTTLE BODY MANIFOLD PIPE &/OR CLAMPS (EFI MODELS) D117 0.3INTAKE MANIFOLD, SEAL &/OR MOUNTING HARDWARE D118 0.5THROTTLE POSITION SENSOR (TPS)(EFI MODELS) D119 0.3MAP SENSOR, BRACKET & MOUNTING HARDWARE (MAP)(EFI MODELS) D120 0.3

AIR CLEANER SYSTEM R&RAIR CLEANER (FOAM) AND/OR CLEAN D121 0.4AIR CLEANER JOINT (ALL) D122 0.3AIR CLEANER CASE D123 0.3

AIR SEPARATOR D124 0.2CARBURETOR HEATER ELEMENT D125 0.3CARB JOINT/GASKET/O-RING (2 PCS) D126 0.6

EXHAUST SYSTEM PART TIMES

EXHAUST MUFFLER PART TIMESEXHAUST GASKET D127 0.6EXHAUST GASKETS (ALL) D128 0.8HEADER PIPE D129 0.7MUFFLER BODY (MSU 500) D130 0.7MUFFLER PROTECTOR D131 0.1COMPLETE MUFFLER SYSTEM D132 0.8EXHAUST SPRINGS (ONE) D133EXHAUST SPRINGS (ALL) D134O2 SENSOR D135 0.3

COOLING SYSTEM AND COOLING FAN MOTOR PARTS TIMES

COOLING SYSTEM PARTS TIMESRADIATOR PROTECTIVE COVER D136RADIATOR D137 1RADIATOR COOLING FAN D138 1.2RESERVE TANK D139 0.3WATER PUMP ASSY EXCHANGE D140 1WATER PUMP IMPERALER D141WATER PUMP MECHINEAL SEAL D142WATER PUMP SHAFT &/OR BOTH BEARINGS D143WATER PUMP DRIVE GEAR D144WATER PIPE I D145WATER PIPE II D146WATER PIPE III D147WATER PIPE IV D148RADIATOR HOSE 1 &/OR WORM CLAMP (FR LH OR RH RADIATOR) D149 0.5RADIATOR HOSE &/OR WORM CLAMP (BOTH FR LH AND RH RADIATOR) D150 0.6RADIATOR HOSE 2 &/OR WORM CLAMP (RR LH OR RH RADIATOR HOSE 2) D151RADIATOR HOSE 2 &/OR WORM CLAMP (BOTH RR LH AND RH RADIATOR HOSE 2) D152WATER PIPE &/OR WORM CLAMP (LH/RH ALUM PIPE) 1PC D153 0.8WATER PIPE &/OR WORM CLAMP (BOTH LH/RH ALUM PIPE) D154 0.9WATER PIPE ANCOR EAR &/OR O-RING D155 0.9THERMOSTAT HOUSING &/OR GASKET D156 0.2THERMOSTAT D157 0.5THERMO SWITCH (COOLING FAN RELAY OR SENSOR) D158 0.5WATER TEMPERATURE SENSOR D159 0.4COOLING SYSTEM FLUSH D160 0.4

ENGINE COOLING FAN PARTS TIMESENGINE COOLING FAN FRONT COVER OR FAN D161 0.7

ENGINE COOLING FAN ASSY (ENGINE) D162 0.8ENGINE COOLING FAN HOSE D163 0.2

ROLL CAGE, BODY PANELS, SEATS, SKID PANS, CABLE AND GUARDS

ROLL CAGE PART TIMESROLL CAGE SUPPORT 3 (LEFT SUPPORT) D164 0.4ROLL CAGE SUPPORT 4 (RIGHT SUPPORT) D165 0.4ROLL CAGE CROSS MEMBER (TOP SUPPORT)(ONE) D166 0.2ROLL CAGE CROSS MEMBER (TOP SUPPORT)(BOTH) D167ROLL CAGE FRAME MEMBER 2 (LH BACK) D168 0.3ROLL CAGE FRAME MEMBER 3 (RH BACK) D169 0.6UPPER SEAT MOUNTING BRACKET D170

BODY PANELS PART TIMESFRONT HOOD D171FRONT HOOD LH MOUNTING BRACKET D172FRONT HOOD LH MOUNTING BOLT, SPACER &/OR NUT D173FRONT HOOD RH MOUNTING BRACKET D174FRONT HOOD RH MOUNTING BOLT, SPACER &/OR NUT D175HEADLIGHT HOUSING & GRILL D176FRONT HOOD STRAP, BOLT &/OR NUT (ONE) D177FRONT HOOD STRAP, BOLT &/OR NUT (BOTH) D178FRONT LH PROTECTIVE BOARD D178FRONT RH PROTECTIVE BOARD D179UPPER DASH BOARD PANEL D180LOWER DASH BOARD PANEL D181GLOVE COMPARTMENT DOOR D182GLOVE COMPARTMENT DOOR HINGE (ONE) D183GLOVE COMPARTMENT DOOR HINGE (BOTH) D184FRONT LH LOWER SIDE COVER D185FRONT RH LOWER SIDE COVER D186DRIVER SIDE FOOTREST D187PASSENGER SIDE FOOTREST D188CENTER FOOTREST D189LOWER SEAT PROTECTION PANEL D190REAR LH SIDE PROTECTION PANEL D191REAR RH SIDE PROTECTION PANEL D192DRIVE SIDE MUD PROTECTION PANEL D193PASSENGER SIDE MUD PROTECTION PANEL D194CARGO BED, REMOVE & INSTALL D195FRONT CARGO BED PANEL D196LH CARGO BED PANEL D197RH CARGO BED PANEL D198CARGO BED BASE D199TAILGATE D200TAILGATE CABLE (ONE) D201TAILGATE CABLE (BOTH) D202

TAILGATE SECURING PIN (ONE) D203TAILGATE SECURING PIN (BOTH) D204CARGO BED LOCKING HANDLE D205CARGO BED SHOCK D206

SEATS AND HEAD REST TIMESLOWER SEAT D207 0.1UPPER SEAT D208 0.2SEAT BELT ASSY (LH OR RH) D209 0.2SEAT BELT ASSY (BOTH) D210 0.4

ENGINE GUARDS AND SKID PANSFRONT BUMPER D211 0.3FRONT SKID PAN D212 0.1MIDDLE SKID PAN D213 0.1REAR SKID PAN D214 0.1ALL SKID PANS D215 0.3LH FRONT A-ARM COVER D216 0.1RH FRONT A-ARM COVER D217 0.1LH REAR A-ARM COVER D218 0.1RH REAR A-ARM COVER D219 0.1ALL A-ARM COVERS D220 0.4ENGINE GUARD BRACKET D221 1

CABLES R&RTHROTTLE CABLE D222 0.5THROTTLE PEDAL &/OR SPRINGS D223 0.6BRAKE PEDAL &/OR SPRINGS D224CHOKE CABLE (CARB MODELS) D225PARKING BRAKE HANDLE (COMPLETE) D226PARKING BRAKE HANDLE COVER D227PARKING BRAKE CABLE A R&R D228PARKING BRAKE CABLE A ADJUSTMENT D229PARKING BRAKE CABLE B R&R D230PARKING BRAKE CABLE B ADJUSTMENT D231

STEERING, SUSPENSION, TIRE, & RIM PART TIMES

STEERING PART TIMESSTEERING COLUMN D232 0.4STEERING WHEEL D233 0.2STEERING WHEEL PLASTIC COVER D234 0.1STEERING MACHINE PARTS D235 0.8STEERING TRANSMISSION SHAFT D236 0.6STEERING MACHINE PARTS DUST COVER D237 0.5STEERING MACHINE PARTS BOTH DUST COVERS D238 0.8STEERING MACHINE PARTS TIE ROD END D239 0.4BOTH STEERING MACHINE PARTS TIE ROD ENDS D240 0.7

GEAR SHIFTER CABGEARSHIFT HANDLE ASSY R&R D241 0.3GEARSHIFT HANDLE UPPER &/OR LOWER D242 0.1GEARSHIFT CABLE R&R D243 0.2GEARSHIFT CABLE ADJUSTMENT D244 0.2

SUSPENSION PARTS TIMESFRONT UPPER ARM &/OR ALL BUSHINGS (LH/RH) D245 0.5REAR UPPER ARM &/OR ALL BUSHINGS (LH/RH) D246 0.3FRONT LOWER ARM &/OR ALL BUSHINGS (LH/RH) D247 0.4REAR LOWER ARM &/OR BUSHINGS (LH/RH) D248 0.4FRONT UPPER & LOWER ARMS &/OR ALL BUSHINGS (LH/RH) D249 0.9REAR UPPER & LOWER ARMS &/OR ALL BUSHINGS (LH/RH) D250 0.8LH FRONT SHOCK D251 0.4RH FRONT SHOCK D252 0.4LH REAR SHOCK D253 0.3RH REAR SHOCK D254 0.3REAR STABILIZER BAR D255 0.3REAR STABILIZER BAR BRACKET BOTH D256 0.1REAR STABILIZER BUSHING D257 0.2REAR STABILIZER BUSHING BOTH D258 0.3LH REAR BALANCING POLE BALLING ROD D259 0.2RH REAR BALANCING POLE BALLING ROD D260 0.2FRONT STABILIZER BAR D261 0.4FRONT STABILIZER BAR BRACKET BOTH D262 0.1FRONT STABILIZER BUSHING D263 0.2FRONT STABILIZER BUSHING BOTH D264 0.3FRONT STABILIZER BAR TIE ROD D265 0.2FRONT STABILIZER BAR TIE ROD BOTH D266 0.4FRONT STABILIZER BAR TIE ROD END D267 0.2FRONT STABILIZER BAR TIE ROD END BOTH D268 0.4

TIRES, RIMS, HUBS, AND TURNING KNUCKLE PART TIMESFRONT TIRE OR RIM D269 0.6FRONT RIM CENTER CAP D270 0.1LH FRONT HUB ASSY D271 0.3RH FRONT HUB ASSY D272 0.3FRONT HUB STUD REPLACEMENT (ONE) D273 0.4FRONT HUB STUD REPLACEMENT (MORE THAN ONE) D274 0.5LH FRONT TURNING KNUCKLE ASSY D275 0.4RH FRONT TURNING KNUCKLE ASSY D276 0.4LH FRONT TURNING KNUCKLE, BEARINGS, SEALS (SINGLE PART ONLY) D277 0.6RH FRONT TURNING KNUCKLE, BEARINGS, SEALS (SINGLE PART ONLY) D278 0.6FRONT WHEEL ALIGNMENT D279 0.3REAR TIRE OR RIM D280 0.6REAR RIM CENTER CAP D281 0.1LH REAR HUB ASSY D282 0.3

RH REAR HUB ASSY D283 0.3LH REAR HUB, BEARINGS, &/OR SEALS (SINGLE PART REPLACEMENT ONLY D284 0.5RH REAR HUB, BEARINGS, &/OR SEALS (SINGLE PART REPLACEMENT ONLY D285 0.5

BRAKING SYSTEM TIMES

BRAKING SYSTEM TIMES MASTER CYLINDER D286 0.5MASTER CYLINDER REPAIR KIT (INTERNAL PARTS REPLACEMENT ONLY) D287 0.7FRONT DISC BRAKE PAD (PER CALIPER) D288 0.3FRONT DISC BRAKE PAD (BOTH) D289 0.6FRONT DISC BRAKE CALIPER (EITHER SIDE) D290 0.6FRONT DISC BRAKE CALIPER (BOTH) D291 1FRONT DISC BRAKE CALIPER REPAIR KIT (INTERNAL PARTS REPLACEMENT D292 0.7FRONT BRAKE ROTOR (EITHER SIDE) D293 0.4FRONT BRAKE ROTOR (BOTH) D294 0.8FRONT DISC BRAKE HOSE (EITHER SIDE) D295 0.6FRONT DISC BRAKE HOSE (BOTH) D296 0.8REAR DISC BRAKE CALIPER D297REAR DISC BRAKE PADS D298 0.3REAR DISC BRAKE CALIPER REPAIR KIT (INTERNAL PARTS REPLACEMENT) D299 0.7REAR BRAKE ROTOR D300 0.4FRONT OR REAR BRAKE PROTECTING COVER D301 0.5REAR BRAKE STOP SWITCH D302 0.2

AXLES, FRONT OR REAR DIFFERENTIAL PART TIMES

AXLE PART TIMESLH OR RH FRONT AXLE (EITHER SIDE) D303 0.5LH AND RH FRONT AXLE (BOTH) D304 1LH OR RH FRONT AXLE BOOTS AND CLIPS (ONE SET) D305 0.8LH OR RH FRONT AXLE BOOTS AND CLIPS (BOTH SETS SAME AXLE) D306 1LH OR RH REAR AXLE (EITHER SIDE) D307 0.4LH OR RH REAR AXLE (BOTH) D308 0.8LH OR RH REAR AXLE BOOTS AND CLIPS (ONE SEAT) D309 0.7LH OR RH REAR AXLE BOOTS AND CLIPS (BOTH SET SAME AXLE) D310 0.9LH OR RH FRONT AXLE BALL JOINT (BALL JOINT REPLACEMENT ONLY) D311 1.5ADDITIONAL BALL JOINT (SAME AXLE) D312 0.2LH OR RH REAR AXLE BALL JOINT (BALL JOINT REPLACEMENT ONLY) D313 1.5ADDITIONAL BALL JOINT (SAME AXLE) D314 0.2

FRONT OR REAR DIFFERENTIAL PART TIMESFRONT DIFFERENTIAL ASSEMBLY, REPLACE D315 3.8FRONT DRIVE SHAFT ONE U-JOINT D316 4.1FRONT DRIVE SHAFT WITH BOTH U-JOINTS D317 4.5FRONT DIFFERENTIAL INTERNAL PARTS OIL SEAL REPLACEMENT ONLY D318 4.6FRONT DIFFERENTIAL FLUID CHANGE ONLY D319 0.3REAR DIFFERENTIAL ASSEMBLY, REPLACE D320 3.5

REAR DRIVE SHAFT D321 1.1RR DRIVE SHAFT BEARINGS &/OR OIL SEALS D322 1.4REAR DIFFERENTIAL INTERNAL PARTS & BEARING D323 4.3RR OUTPUT OIL SEAL D324 0.5RR INPUT OIL SEAL D325 0.6DIFFERENTIAL FLUID CHANGE ONLY D326 0.3

ACCESSORIES PART TIMESTOP COVER D327 0.4FULL WINDSHIELD D328 0.5HALF WINDSHIELD D329 0.8DOOR NETS ONLY (SINGLE) D330 0.2DOOR NETS ONLY (BOTH) D331 0.4DOOR NETS & MOUNTING BRACKETS (SINGLE) D332 0.3DOOR NETS & MOUNTING BRACKETS (BOTH) D333 0.6

MIRRORS PART TIMESRH MIRROR, MOUNTING BRACKET &/OR HARDWARE D334 0.3LH MIRROR, MOUNTING BRACKET &/OR HARDWARE D335 0.3



ENGINE TIMES FOR MSU 500 & 700

ENGINE R&RENGINE REMOVAL/INSTALLATION A001 3.9

MSU 500 TOP END TIMES

CYLINDER, CYLINDER HEAD, PISTON, & VALVES PART TIMESCYL HEAD, CYL HEAD GASKET, & RE-TORQUE A002 3CYL HEAD GASKET & RE-TORQUE A003 1.5CYL, PISTON, RINGS, PIN, &/ OR BASE GASKET A004 3.3VALVE REPLACEMENT, REGRIND, &/OR RESEAT A005 3.2VALVE REPLACEMENT, REGRIND, &/OR RESEAT BOTH A006 3.4VALVE SPRING, SPRING RETAINER, &/OR VALVE STEAM OIL SEAL A007 1.6VALVE SPRING, SPRING RETAINER, &/OR VALVE STEAM OIL SEAL BOTH A008 1.8ROCKER ARM &/OR SHAFT A009 0.8ROCKER ARM &/OR SHAFT BOTH A010 0.9VALVE ADJUSTING SCREW & NUT A011 0.4VALVE ADJUSTING SCREW & NUT BOTH A012 0.6VALVE ADJUSTMENT BOTH A013 0.6TOP END (COMPLETE) R/R A014 3.5

TIMING CHAIN, GUIDES, & CAMSHAFT PART TIMESCAMSHAFT A015 0.8CAM CHAIN &/OR BOTH CAM CHAIN GUIDES A016 2.5CAM CHAIN TENSIONER &/OR GASKET A017 0.2CAM CHAIN GUIDE INLET A018 1.9CAM CHAIN GUIDE OUTLET A019 1.6CAM CHAIN SPROCKET A020 0.5

TOP END TIMES FR700

Models: MSU/ALLIGATOR 500/700 EFIEffective Date:

CYLINDER, CYLINDER HEAD, PISTON, & VALVES PART TIMESCYL HEAD, CYL HEAD GASKET, & RETORQUE A021 4CYL HEAD GASKET & RETORQUE A022 2.4CYL, PISTON, RINGS, PIN, &/OR GASKET A023 3.1VALVE REPLACEMENT, REGRIND, &/0R RESEAT (ONE) A024 3.1VALVE REPLACEMENT, REGRIND, &/0R RESEAT (ALL) A025 5.1VALVE SPRING, SPRING RETAINER &/OR VALVE STEAM OIL SEAL (ONE) A026 2.6EA. ADD VALVE SPRING, SPRING RETAINER, VALVE STEM OIL SEAL A027 0.2VALVE (ALL) ADJUST A028 1.5ROCKER ARM/SHAFT A029 1.5ROCKER ARM/SHAFT BOTH A030 1.6VALVE ADJUSTING SCREW & NUT A031 1.2EACH ADDITION VALVE ADJUSTING SCREW & NUT A032 0.1TOP END R/R (COMPLETE) A033 4.5

TIMING CHAIN, GUIDES, & CAMSHAFT PART TIMESCAMSHAFT A034 1.2CAM CHAIN &/OR BOTH CAM CHAIN GUIDES A035 3.2CAM CHAIN TENSIONER &/OR GASKET A036 0.2CAM CHAIN GUIDE INLET A037 2.2CAM CHAIN GUIDE OUTLET A038 1.7CAM CHAIN SPROCKET A039 1.5

MSU 500/700 BOTTOM END LABOR TIMES

CRANKSHAFT ASSEMBLY AND CRANKCASE HALVES PART TIMESCRANKSHAFT ASSEMBLY A040 9.9RH CRANKSHAFT BEARING A041 8.8LH CRANKSHAFT BEARING A042 9.7CRANKCASE ASSEMBLY A043 10.9LEFT SIDE CRANKCASE COVER A044 1.2DUCT A045 0.3FRONT DERBY COVER A046 0.5REAR DERBY COVER A047 1.6CRANKSHAFT COUNTER BALANCER A048 9CRANKSHAFT COUNTER BALANCER SPROCKET, CHAIN &/OR PIN A049 1.5FRONT MOTOR SEAL A050 4REAR MOTOR SEAL A051 3ENGINE MOTOR MOUNTS (ALL) A052 3.5BROKEN BOLT REMOVAL & FIX (ONE) A053 0.3BROKEN BOLT REMOVAL & FIX (MORE THAN ONE) A054 0.5

PRIMARY CLUTCH, BELT, & MOVABLE PULLEY PART TIMESCLUTCH BRACKET A055 0.6CLUTCH BRACKET BEARING &/OR OIL SEAL A056 0.8CVT PULLEY A057 1MOVEABLE PULLEY &/OR ROLLER WEIGHTS A058 1.2SECONDARY CLUTCH COVER & GASKET A059 1.4SECONDARY CLUTCH COVER BEARINGS & OIL SEAL (WET CLUTCH COVE A060 1.6SECONDARY CLUTCH ASSEMBLY (WET CLUTCH) A061 1.8SECONDARY CLUTCH SHOES &/OR SPRINGS (WET CLUTCH) A062 2.8

ONE WAY MACHINE BEARING A063 1.7V-BELT A064 0.8

TRANSMISSION PART TIMESSHAFT PAWL SPRING A065 0.6MAIN AXLE/DRIVE AXLE/SIDE BEARING A066 9COUNTER AXLE A067 9IDLE AXLE A068 9OUTPUT AXLE A069 10.1SECONDARY SHAFT A070 9SHIFT CAM/FORKS/GEAR/SHAFT A071 9.1SPEED CHANGE DRIVE AND DRIVEN GEAR ASSEMBLY, COVER, & GASKET A072 0.7

OIL PUMP, OIL PUMP SCREEN, AND OIL FILTER PART TIMESOIL FILTER A073 0.2OIL PUMP A074 9.3OIL PUMP DRIVE GEAR A075 1.5OIL DELIVERY PIPE #1 (OFF OIL FILTER BRACKET) A076 0.3OIL DELIVERY PIPE #2 (OFF OIL FILTER BRACKET) A077 0.3OIL PIPE COMP 1 (TO COLLAR) A078 0.6OIL PIPE COMP 2 (TO ENGINE) A079 0.6OIL COOLER A080 0.8


IGNITION SYSTEM PART TIMESECM A081 0.3CDI A082 0.2SPARK PLUG GAP A083 0.2IGNITION SWITCH A084 0.4IGNITION COIL EFI A085 0.4IGNITION COIL WIRE EFI A086 0.3IGNITION COIL CAP EFI A087 0.3CRANK POSITION SENSOR A088 0.3

CHARGING SYSTEM PART TIMESMAGNETO FLYWHEEL ROTOR A089 1.4STATOR ASSEMBLY A090 1.3RECTIFIER/REGULATOR ASSY A091 0.2

STARTING SYSTEM PART TIMESELECTRIC STARTER ASSY A092 0.5ELECTRIC STARTER ARMATURE REBUILD A093 1.2STARTER SOLENOID A094 0.2ELECTRIC STARTER WIRE A095 0.8DUPLICATE GEAR, SHAFT, &/OR BEARING A096 1.5STARTER ONE WAY CLUTCH, GEAR, &/OR WASHER A097 1.5

INSTRUMENT PANEL AND SPEED SENSOR PART TIMESINSTRUMENT PANEL (SPEEDOMETER) A098 0.3SPEED SENSOR A099 0.3

HEADLIGHT PARTS TIMESTURN SIGNAL & HORN SWITCH A100 0.4HEADLIGHT BODY (1PC) A101 0.3HEADLIGHT BODY (2 PCS) A102 0.6HEADLIGHT BULB (1PC) A103 0.1HEADLIGHT BULB (2 PCS) A104 0.2

TAILLIGHT PART TIMESTAILLIGHT ASSEMBLY A105 0.3TAILLIGHT BLUB A106 0.1

TURN SIGNAL SYSTEM PART TIMESFLASHER RELAY A107 0.2FRONT TURN SIGNAL LENS (ONE) A108 0.4FRONT TURN SIGNAL LENS (TWO) A109 0.8REAR TURN SIGNAL LENS (ONE) A110 0.3REAR TURN SIGNAL LENS (TWO) A111 0.6FRONT TURN SIGNAL BLUB A112 0.1REAR TURN SIGNAL BLUB A113 0.1HORN (SINGLE) A114 0.1BOTH HORNS A115 0.2

FOUR BY FOUR SYSTEM PART TIMESSERVO MOTOR A116 0.3FOUR BY FOUR HANDLE BAR SWITCH (DIFF LOCK SWITCH) A117 0.2CENTRALIZED RELAY & FUSE BLOCK A118 0.2FOUR BY FOUR RELAYS (ONE) A119 0.2FOUR BY FOUR RELAYS (MORE THAN ONE) A120 0.3

WIRING HARNESS, SWITCHES, AND DIODESBATTERY A121 0.2WIRING HARNESS COMPLETE A122 3.2MAIN WIRING HARNESS A123SECONDARY WIRING HARNESS (EFI HARNESS) A124 1DIODE A125 0.2NEUTRAL SWITCH A126 0.6REVERSE SWITCH A127 0.7FIX SINGLE WIRE IN HARNESS (PER WIRE) A128 0.2

WINCH PART TIMESWINCH A129 0.4WINCH SOLENOID A130 0.4WINCH WIRING TO BATTERY A131 0.3WINCH WIRING TO WINCH A132 0.3WINCH CONTROL A133 0.1COMPLETE WINCH SYSTEM REPLACEMENT A134 1


FUEL SYSTEM PARTS

FUEL TANK A135 0.6FUEL LINE A136 0.1FUEL LINES (ALL) A137 0.5FUEL FILTER A138 0.1FUEL FILTER BOTH A139 0.2FUEL PUMP EFI A140 0.3INJECTOR A141 0.3INJECTOR HOLDER A142 0.2

THROTTLE BODY & MANIFOLD R&RTHROTTLE BODY A143 0.4THROTTLE BODY MANIFOLD PIPE &/OR CLAMPS A144 0.3INTAKE MANIFOLD, SEAL &/OR MOUNTING HARDWARE A145 0.5THROTTLE POSITION SENSOR (TPS) A146 0.3MAP SENSOR, BRACKET & MOUNTING HARDWARE (MAP) A147 0.3

AIR CLEANER SYSTEM R&RAIR CLEANER (FOAM) AND/OR CLEAN A148 0.4AIR CLEANER JOINT (ALL) A149 0.3AIR CLEANER CASE A150 0.3AIR SEPARATOR A151 0.2CARBURETOR HEATER ELEMENT A152 0.3CARB JOINT/GASKET/O-RING (2 PCS) A153 0.6


EXHAUST MUFFLER PART TIMESEXHAUST GASKET (MSU 500) A154 0.6EXHAUST GASKETS (MSU 700) A155 0.8HEADER PIPE (MSU 500) A156 0.7HEADER PIPE (MSU 700) A157 0.7MUFFLER BODY (MSU 500) A158 0.7MUFFLER BODY (MSU 700) A159 0.7MUFFLER PROTECTOR A160 0.1EXHAUST JOINT GASKET BOTH (MSU 700) A161 0.6COMPLETE MUFFLER SYSTEM (MSU 500) A162 0.8COMPLETE MUFFLER SYSTEM (MSU 700) A163 1O2 SENSOR A164 0.3


COOLING SYSTEM PARTS TIMESRADIATOR A165 1RADIATOR COOLING FAN A166 1.2RESERVE TANK A167 0.3WATER PUMP EXCHANGE A168 1WATER PIPE II &/OR GASKET A169 0.8WATER PIPE III A170 0.8RADIATOR HOSE 1 &/OR WORM CLAMP (LH OR RH RADIATOR)(1 PC) A171 0.5RADIATOR HOSE &/OR WORM CLAMP (BOTH LH AND RH RADIATOR) A172 0.6WATER PIPE &/OR WORM CLAMP (LH/RH ALUM PIPE) 1PC A173 0.8WATER PIPE &/OR WORM CLAMP (BOTH LH/RH ALUM PIPE) A174 0.9

WATER PIPE ANCOR EAR &/OR O-RING A175 0.9THERMOSTAT HOUSING &/OR GASKET A176 0.2THERMOSTAT A177 0.5THERMO SWITCH (COOLING FAN RELAY OR SENSOR) A178 0.5WATER TEMPERATURE SENSOR A179 0.4COOLING SYSTEM FLUSH A180 0.4

ENGINE COOLING FAN PARTS TIMESENGINE COOLING FAN FRONT COVER OR FAN A181 0.7ENGINE COOLING FAN ASSY (ENGINE) A182 0.8ENGINE COOLING FAN HOSE A183 0.2

Body and Frame Part Times


ROLL CAGE PART TIMESROLL CAGE SUPPORT 3 (LEFT SUPPORT) A184 0.4ROLL CAGE SUPPORT 4 (RIGHT SUPPORT) A185 0.4ROLL CAGE CROSS MEMBER (TOP SUPPORT) A186 0.2ROLL CAGE FRAME MEMBER 2 (LH BACK) A187 0.3ROLL CAGE FRAME MEMBER 3 (RH BACK) A188 0.6

BODY PANELS PART TIMESLH REAR FENDER PANEL A189 0.4RH REAR FENDER PANEL A190 0.4LH REAR FENDER FLAIR A191 0.2RH REAR FENDER FLAIR A192 0.2MIDDLE COVER (ARM REST) A193 0.2PRIMARY AIR CLEANER &/OR GRILL A194 0.1COVER BOARD RCL SEAT A195 0.3COVER BOARD RCR SEAT A196 0.3LH REAR PROTECTION PANEL (BEHIND SEAT) A197 0.4RH REAR PROTECTION PANEL (BEHIND SEAT) A198 0.4DASH CONNECTING COVER A199 0.5LOWER DASH CONNECTING COVER (HANDLE BOARD) A200 1.5FRONT GRILL WITH HEAD LIGHTS A201 0.6FRONT HOOD COMPLETE ASSY A202 1.2FRONT HOOD UPPER PANEL A203 0.7FRONT HOOD LOWER PANEL A204 0.7LH FRONT FENDER FLAIR A205 0.2RH FRONT FENDER FLAIR A206 0.2LH FOOTREST (LH FLOORBOARD) A207 0.8RH FOOTREST (RH FLOORBOARD) A208 0.8CENTER FOOTREST COVER (CENTER FLOORBOARD) A209 0.3LH COVER BOARD (UNDERNEATH SEAT) A210 0.4RH COVER BOARD (UNDERNEATH SEAT) A211 0.4BOX, L & R REAR FENDER PARTS, BOTH TAILLIGHTS (CARGO BED ASSY) A212 1.5BOX CARGO BED, REMOVE & INSTALL A213 0.3REAR STORAGE LID (TAILGATE) A214 0.2IGNITION OR HEADLIGHT PLUG A215 0.1FRONT COVER DRAWSTRING A216 0.1

BATTERY BOX LID A217 0.1BATTERY BOX A218 0.2BOTH FRONT COVER DRAWSTRING A219 0.2GLOVE BOX LID A220 0.2

SEATS AND HEAD REST TIMESREMOVE SEAT (COMPLETE) A221 0.1REMOVE BOTH SEATS (COMPLETE) A222 0.2REPLACE SEAT, ARMREST, &/OR BOTTOM PLATE (SEAT BASE) A223 0.3SEAT BELT ASSY (LH OR RH) A224 0.2SEAT BELT ASSY (BOTH) A225 0.4ONE HEAD REST A226 0.1BOTH HEAD REST A227 0.2SEAT CROSS MEMBER A228 0.5

ENGINE GUARDS AND SKID PANSFRONT BUMPER A229 0.3FRONT SKID PAN A230 0.1REAR SKID PAN A231 0.1ALL SKID PANS A232 0.3LH FRONT A-ARM COVER A233 0.1RH FRONT A-ARM COVER A234 0.1LH REAR A-ARM COVER A235 0.1RH REAR A-ARM COVER A236 0.1ALL A-ARM COVERS A237 0.4ENGINE GUARD BRACKET A238 1

CABLES R&RTHROTTLE CABLE A239 0.5THROTTLE PEDAL &/OR SPRINGS A240 0.6


STEERING PART TIMESSTEERING COLUMN A241 0.4STEERING WHEEL A242 0.2STEERING WHEEL PLASTIC COVER A243 0.1STEERING MACHINE PARTS A244 0.8STEERING TRANSMISSION SHAFT A245 0.6STEERING MACHINE PARTS DUST COVER A246 0.5STEERING MACHINE PARTS BOTH DUST COVERS A247 0.8STEERING MACHINE PARTS TIE ROD END A248 0.4BOTH STEERING MACHINE PARTS TIE ROD ENDS A249 0.7

GEAR SHIFTER CABGEARSHIFT ASSY A250 0.3GEARSHIFT HANDLE A251 0.1GEARSHIFT DUST PROOF COVER A252 0.2GEARSHIFT SHIFT LINKAGE A253 0.4GEARSHIFT SHIFT LINKAGE ADJUSTMENT A254 0.2

SUSPENSION PARTS TIMES

FRONT UPPER ARM &/OR ALL BUSHINGS (LH/RH) A255 0.5REAR UPPER ARM &/OR ALL BUSHINGS (LH/RH) A256 0.3FRONT LOWER ARM &/OR ALL BUSHINGS (LH/RH) A257 0.4REAR LOWER ARM &/OR BUSHINGS (LH/RH) A258 0.4FRONT UPPER & LOWER ARMS &/OR ALL BUSHINGS (LH/RH) A259 0.9REAR UPPER & LOWER ARMS &/OR ALL BUSHINGS (LH/RH) A260 0.8LH FRONT SHOCK A261 0.4RH FRONT SHOCK A262 0.4LH REAR SHOCK A263 0.3RH REAR SHOCK A264 0.3REAR STABILIZER BAR A265 0.3REAR STABILIZER BAR BRACKET BOTH A266 0.1REAR STABILIZER BUSHING A267 0.2REAR STABILIZER BUSHING BOTH A268 0.3LH REAR BALANCING POLE BALLING ROD A269 0.2RH REAR BALANCING POLE BALLING ROD A270 0.2FRONT STABILIZER BAR A271 0.4FRONT STABILIZER BAR BRACKET BOTH A272 0.1FRONT STABILIZER BUSHING A273 0.2FRONT STABILIZER BUSHING BOTH A274 0.3FRONT STABILIZER BAR TIE ROD A275 0.2FRONT STABILIZER BAR TIE ROD BOTH A276 0.4FRONT STABILIZER BAR TIE ROD END A277 0.2FRONT STABILIZER BAR TIE ROD END BOTH A278 0.4

TIRES, RIMS, HUBS, AND TURNING KNUCKLE PART TIMESFRONT TIRE OR RIM A279 0.6FRONT RIM CENTER CAP A280 0.1LH FRONT HUB ASSY A281 0.3RH FRONT HUB ASSY A282 0.3FRONT HUB STUD REPLACEMENT (ONE) A283 0.4FRONT HUB STUD REPLACEMENT (MORE THAN ONE) A284 0.5LH FRONT TURNING KNUCKLE ASSY A285 0.4RH FRONT TURNING KNUCKLE ASSY A286 0.4LH FRONT TURNING KNUCKLE, BEARINGS, SEALS (SINGLE PART ONLY) A287 0.6RH FRONT TURNING KNUCKLE, BEARINGS, SEALS (SINGLE PART ONLY) A288 0.6FRONT WHEEL ALIGNMENT A289 0.3REAR TIRE OR RIM A290 0.6REAR RIM CENTER CAP (2010) A291 0.1LH REAR HUB ASSY A292 0.3RH REAR HUB ASSY A293 0.3LH REAR HUB, BEARINGS, &/OR SEALS (SINGLE PART REPLACEMENT ON A294 0.5RH REAR HUB, BEARINGS, &/OR SEALS (SINGLE PART REPLACEMENT ON A295 0.5


BRAKING SYSTEM TIMESPARKING BRAKE LEVER A296 0.3PARKING BRAKE CABLE A297 0.5PARKING BRAKE CALIPER A298 0.7PARKING BRAKE CALIPER PADS A299 0.5MASTER CYLINDER A300 0.5

MASTER CYLINDER REPAIR KIT (INTERAL PARTS REPLACEMENT ONLY) A301 0.7FRONT DISC BRAKE PAD (PER CALIPER) A302 0.3FRONT DISC BRAKE PAD (BOTH) A303 0.6FRONT DISC BRAKE CALIPER (EITHER SIDE) A304 0.6FRONT DISC BRAKE CALIPER (BOTH) A305 1FRONT DISC BRAKE CALIPER REPAIR KIT (INTERAL PARTS REPLACEMENT A306 0.7FRONT BRAKE ROTOR (EITHER SIDE) A307 0.4FRONT BRAKE ROTOR (BOTH) A308 0.8FRONT DISC BRAKE HOSE (EITHER SIDE) A309 0.6FRONT DISC BRAKE HOSE (BOTH) A310 0.8REAR DISC BRAKE PADS (PER CALIPER) A311 0.3REAR DISC BRAKE PADS (BOTH) A312 0.6REAR DISC BRAKE CALIPER (EITHER SIDE) A313 0.6REAR DISC BRAKE CALIPER (BOTH) A314 0.1REAR DISC BRAKE CALIPER REPAIR KIT (INTERNAL PARTS REPLACEMENT A315 0.7REAR BRAKE ROTOR (ONE) A316 0.4REAR BRAKE ROTOR (EITHER SIDE) A318 0.8REAR BRAKE HOSE (EITHER SIDE) A319 0.6REAR BRAKE HOSE (BOTH) A320 0.8FRONT OR REAR BRAKE PROTECTING COVER A321 0.5REAR BRAKE STOP SWITCH A322 0.2


AXLE PART TIMESLH OR RH FRONT AXLE (EITHER SIDE) A323 0.5LH AND RH FRONT AXLE (BOTH) A324 1LH OR RH FRONT AXLE BOOTS AND CLIPS (ONE SET) A325 0.8LH OR RH FRONT AXLE BOOTS AND CLIPS (BOTH SETS SAME AXLE) A326 1LH OR RH REAR AXLE (EITHER SIDE) A327 0.4LH OR RH REAR AXLE (BOTH) A328 0.8LH OR RH REAR AXLE BOOTS AND CLIPS (ONE SEAT) A329 0.7LH OR RH REAR AXLE BOOTS AND CLIPS (BOTH SET SAME AXLE) A330 0.9LH OR RH FRONT AXLE BALL JOINT (BALL JOINT REPLACEMENT ONLY) A331 1.5ADDITIONAL BALL JOINT (SAME AXLE) A332 0.2LH OR RH REAR AXLE BALL JOINT (BALL JOINT REPLACEMENT ONLY) A333 1.5ADDITIONAL BALL JOINT (SAME AXLE) A334 0.2

FRONT OR REAR DIFFERENTIAL PART TIMESFRONT DIFFERENTIAL ASSEMBLY, REPLACE A335 2.5FRONT DRIVE SHAFT ONE U-JOINT A336 4.1FRONT DRIVE SHAFT WITH BOTH U-JOINTS A337 4.5FRONT DIFFERENTIAL INTERNAL PARTS OIL SEAL REPLACEMENT ONLY A338 3.5FRONT DIFFERENTIAL FLUID CHANGE ONLY A339 0.3REAR DIFFERENTIAL ASSEMBLY, REPLACE A340 2.5REAR DRIVE SHAFT A341 3.6REAR DIFFERENTIAL INTERNAL PARTS A342 3.5OUTPUT OIL SEAL A343 0.5INPUT OIL SEAL A344 0.6DIFFERENTIAL FLUID CHANGE ONLY A345 0.3

ACCESSORIES PART TIMES

TOP COVER A346 0.4FULL WINDSHIELD A347 0.5HALF WINDSHIELD A348 0.8DOOR ONLY (SINGLE) A349 0.2DOOR ONLY (BOTH) A350 0.4DOOR BRACKET & DOOR (SINGLE) A351 0.4DOOR BRACKET & DOOR (BOTH) A352 0.6DOOR DRAWSTRING (ONE) A353 0.1DOOR DRAWSTRING (TWO) A354 0.1

MIRRORS PART TIMESRH MIRROR, MOUNTING BRACKET &/OR HARDWARE A355 0.3LH MIRROR, MOUNTING BRACKET &/OR HARDWARE A356 0.3



ENGINE R&RENGINE REMOVAL/INSTALLATION B001 3.9

TOP END TIMES

CYLINDER, CYLINDER HEAD, PISTON, & VALVES PART TIMESCYL HEAD, CYL HEAD GASKET, & RETORQUE B002 3.5CYL HEAD GASKET & RETORQUE B003 2.4CYL, PISTON, RINGS, PIN, &/OR GASKET B004 3.1VALVE REPLACEMENT, REGRIND, &/0R RESEAT (ONE) B005 3.1VALVE REPLACEMENT, REGRIND, &/0R RESEAT (ALL) B006 5.1VALVE SPRING, SPRING RETAINER &/OR VALVE STEAM OIL SEAL (ONE) B007 2.6EA. ADD VALVE SPRING, SPRING RETAINER, VALVE STEM OIL SEAL B008 0.2VALVE (ALL) ADJUST B009 1.5ROCKER ARM/SHAFT B010 1.5ROCKER ARM/SHAFT BOTH B011 1.6VALVE ADJUSTING SCREW & NUT B012 1.2EACH ADDITION VALVE ADJUSTING SCREW & NUT B013 0.1TOP END R/R (COMPLETE) B014 4.5

TIMING CHAIN, GUIDES, & CAMSHAFT PART TIMESCAMSHAFT B015 0.8CAM CHAIN &/OR BOTH CAM CHAIN GUIDES B016 2.8CAM CHAIN TENSIONER &/OR GASKET B017 0.2CAM CHAIN GUIDE INLET B018 1.8CAM CHAIN GUIDE OUTLET B019 1.3CAM CHAIN SPROCKET B020 0.7

Models: MSU/ALLIGATOR 700-4 EFIEffective Date:

CRANKSHAFT ASSEMBLY AND CRANKCASE HALVES PART TIMESCRANKSHAFT ASSEMBLY B021 6.9RH CRANKSHAFT BEARING B022 6.1LH CRANKSHAFT BEARING B023 6.1CRANKCASE ASSEMBLY B024 7.9LEFT SIDE CRANKCASE COVER B025 0.6DUCT B026 0.3FRONT DERBY COVER B027 0.5REAR DERBY COVER B028 0.8CRANKSHAFT COUNTER BALANCER B029 6CRANKSHAFT COUNTER BALANCER SPROCKET, CHAIN &/OR PIN B030 0.7FRONT MOTOR SEAL B031 4REAR MOTOR SEAL B032 2ENGINE MOTOR MOUNTS (ALL) B033 2.3BROKEN BOLT REMOVAL & FIX (ONE) B034 0.3BROKEN BOLT REMOVAL & FIX (MORE THAN ONE) B035 0.5

PRIMARY CLUTCH, BELT, & MOVABLE PULLEY PART TIMESCLUTCH BRACKET B036 0.4CLUTCH BRACKET BEARING &/OR OIL SEAL B037 0.6FRONT PULLEY B038 0.5MOVEABLE PULLEY &/OR ROLLER WEIGHTS B039 0.5SECONDARY CLUTCH COVER & GASKET B040 0.7SECONDARY CLUTCH COVER BEARINGS & OIL SEAL (WET CLUTCH COVER B041 0.8SECONDARY CLUTCH ASSEMBLY (WET CLUTCH) B042 0.9SECONDARY CLUTCH SHOES &/OR SPRINGS (WET CLUTCH) B043 1.5ONE WAY MACHINE BEARING B044 0.9V-BELT B045 0.4

TRANSMISSION PART TIMESSHAFT PAWL SPRING B046 0.6MAIN AXLE/DRIVE AXLE/SIDE BEARING B047 6COUNTER AXLE B048 6IDLE AXLE B049 6OUTPUT AXLE B050 7.1SECONDARY SHAFT B051 9SHIFT CAM/FORKS/GEAR/SHAFT B052 6.9SPEED CHANGE DRIVE AND DRIVEN GEAR ASSEMBLY, COVER, & GASKET B053 0.7

OIL PUMP, OIL PUMP SCREEN, AND OIL FILTER PART TIMESOIL FILTER B054 0.2OIL PUMP B055 6.9OIL PUMP DRIVE GEAR B056 1.5OIL DELIVERY PIPE #1 (OFF OIL FILTER BRACKET) B057 0.3OIL DELIVERY PIPE #2 (OFF OIL FILTER BRACKET) B058 0.3OIL PIPE COMP 1 (TO COLLAR) B059 0.6OIL PIPE COMP 2 (TO ENGINE) B060 0.6OIL COOLER B061 0.8


IGNITION SYSTEM PART TIMESCDI B062 0.2SPARK PLUG GAP B063 0.2IGNITION SWITCH B064 0.4IGNITION COIL EFI B065 0.3IGNITION COIL WIRE EFI B066 0.4IGNITION COIL CAP EFI B067 0.3

B068 0.3

CHARGING SYSTEM PART TIMESMAGNETO FLYWHEEL ROTOR B069 0.7STATOR ASSEMBLY B070 0.8RECTIFIER/REGULATOR ASSY B071 0.2

STARTING SYSTEM PART TIMESELECTRIC STARTER ASSY B072 0.5STARTER SOLENOID B073 0.2ELECTRIC STARTER WIRE B074 0.8DUPLICATE GEAR, SHAFT, &/OR BEARING B075 0.7STARTER ONE WAY CLUTCH, GEAR, &/OR WASHER B076 0.8

INSTRUMENT PANEL AND SPEED SENSOR PART TIMESINSTRUMENT PANEL (SPEEDOMETER) B077 0.5SPEED SENSOR B078 0.3

HEADLIGHT PARTS TIMESTURN SIGNAL & HORN SWITCH B079 0.4HEADLIGHT BODY (1PC) B080 0.3HEADLIGHT BODY (2 PCS) B081 0.6HEADLIGHT BULB (1PC) B082 0.1HEADLIGHT BULB (2 PCS) B083 0.2

TAILLIGHT PART TIMESTAILLIGHT ASSEMBLY B084 0.3TAILLIGHT BLUB B085 0.1

TURN SIGNAL SYSTEM PART TIMES (2010)FLASHER RELAY B086 0.2FRONT TURN SIGNAL LENS (ONE) B087 0.4FRONT TURN SIGNAL LENS (TWO) B088 0.8REAR TURN SIGNAL LENS (ONE) B089 0.3REAR TURN SIGNAL LENS (TWO) B090 0.6FRONT TURN SIGNAL BLUB B091 0.1REAR TURN SIGNAL BLUB B092 0.1HORN (SINGLE) B093 0.1BOTH HORNS B094 0.2

FOUR BY FOUR SYSTEM PART TIMES

SERVO MOTOR B095 0.3FOUR BY FOUR HANDLE BAR SWITCH (DIFF LOCK SWITCH) B096 0.2CENTRALIZED RELAY & FUSE BLOCK B097 0.2FOUR BY FOUR RELAYS B098 0.2FOUR BY FOUR RELAYS (MORE THAN ONE) B099 0.3

WIRING HARNESS, SWITCHES, AND DIODESBATTERY B100 0.2WIRE HARNESS COMPLETE B101 3.2MAIN WIRING HARNESS B102SECONDARY WIRING HARNESS B103DIODE B104 0.2NEUTRAL SWITCH B105 0.6REVERSE SWITCH B106 0.7FIX SINGLE WIRE IN HARNESS (PER WIRE) B107 0.2

WINCH PART TIMESWINCH B108 0.4WINCH SOLENOID B109 0.4WINCH WIRING TO BATTERY B110 0.3WINCH WIRING TO WINCH B111 0.3WINCH CONTROL B112 0.1COMPLETE WINCH SYSTEM REPLACEMENT ONLY A113 1


FUEL SYSTEM PARTSFUEL TANK B114 0.6FUEL LINE B115 0.3FUEL LINES (ALL) B116 0.8FUEL FILTER B117 0.1FUEL FILTER BOTH B118 0.2FUEL PUMP EFI B119 0.5INJECTOR B120 0.3INJECTOR HOLDER B121 0.2

THROTTLE BODY & MANIFOLD R&RTHROTTLE BODY B122 0.4THROTTLE BODY MANIFOLD PIPE &/OR CLAMPS B123 0.3INTAKE MANIFOLD, SEAL &/OR MOUNTING HARDWARE B124 0.5THROTTLE POSITION SENSOR (TPS) B125 0.3MAP SENSOR, BRACKET & MOUNTING HARDWARE (MAP) B126 0.3

AIR CLEANER SYSTEM R&RAIR CLEANER (FOAM) AND/OR CLEAN B127 0.4AIR CLEANER JOINT (ALL) B128 0.3AIR CLEANER CASE B129 0.3AIR SEPARATOR B130 0.2CARBURETOR HEATER ELEMENT B131 0.3CARB JOINT/GASKET/O-RING (2 PCS) B132 0.6


EXHAUST MUFFLER PART TIMESHEADER PIPE EXHAUST GASKETS B133 0.6HEADER PIPE B134 0.5CONNECTING PIPE B135 0.5MUFFLER BODY B136 0.7CONNECTING PIPE COVER B137 0.3MUFFLER PROTECTOR B138 0.3EXHAUST JOINT GASKET BOTH B139 1COMPLETE MUFFLER SYSTEM B140 1.4O2 SENSOR B141 0.6


COOLING SYSTEM PARTS TIMESRADIATOR B142 1RADIATOR COOLING FAN B143 1.2RESERVE TANK B144 0.3WATER PUMP EXCHANGE B145 0.5WATER PIPE II &/OR GASKET B146 0.3WATER PIPE III B147 0.8RADIATOR HOSE 1 &/OR WORM CLAMP (LH OR RH RADIATOR)(1 PC) B148 0.3RADIATOR HOSE &/OR WORM CLAMP (BOTH LH AND RH RADIATOR) B149 0.6WATER PIPE &/OR WORM CLAMP (LH/RH ALUM PIPE) 1PC B150 0.8WATER PIPE &/OR WORM CLAMP (BOTH LH/RH ALUM PIPE) B151 0.9WATER PIPE ANCHOR EAR &/OR O-RING B152 0.9THERMOSTAT HOUSING &/OR GASKET B153 0.2THERMOSTAT B154 0.5THERMO SWITCH (COOLING FAN RELAY OR SENSOR) B155 0.5COOLING SYSTEM FLUSH B156 0.4

ENGINE COOLING FAN PARTS TIMESENGINE COOLING FAN FR COVER B157 0.2ENGINE COOLING FAN B158 0.3ENGINE COOLING RR COVER B159 0.4ENGINE COOLING FAN HOSE B160 0.2


ROLL CAGE PART TIMESFR LH ROLL CAGE SUPPORT BAR B161 0.4FR RH ROLL CAGE BAR B162 0.4RR ROLL CAGE MIDDLE SUPPORT B163 0.2RR ROLL CAGE BOTTOM SUPPORT B164 0.5RR LH ROLL CAGE BAR B165 0.3RR RH ROLL CAGE BAR B166 0.6LH MIDDLE TOP ROLL CAGE BAR B167 0.2RH MIDDLE TOP ROLL CAGE BAR B168 0.2

LH MIDDLE BOTTOM ROLL CAGE BAR B169 0.3RH MIDDLE BOTTOM ROLL CAGE BAR B170 0.3

BODY PANELS PART TIMESLH REAR FENDER PANEL B171 0.4RH REAR FENDER PANEL B172 0.4LH REAR FENDER FLAIR B173 0.2RH REAR FENDER FLAIR B174 0.2MIDDLE COVER (ARM REST) B175 0.2PRIMARY AIR CLEANER &/OR GRILL B176 0.1COVER BOARD PASSENGER B177 0.3COVER BOARD DRIVER SIDE B178 0.3LH RR COVER BOARD B179 0.3RH RR COVER BOARD B180 0.3LH PASSENGER FOOTREST COVER B181 0.4RH PASSENGER FOOTREST COVER B182 0.4RR ENGINE COOLING VENT PLATE B183 0.2LH PASSENGER FLOORBOARD B184 0.5CENTER PASSENGER FLOORBOARD B185 0.4RH PASSENGER FLOORBOARD B186 0.5DASH CONNECTING COVER B187 0.5LOWER DASH CONNECTING COVER (HANDLE BOARD) B188 1.5FRONT GRILL WITH HEAD LIGHTS B189 0.6FRONT HOOD COMPLETE ASSY B190 1.2FRONT HOOD UPPER PANEL B191 0.7FRONT HOOD LOWER PANEL B192 0.7LH FRONT FENDER FLAIR B193 0.2RH FRONT FENDER FLAIR B194 0.2LH FOOTREST (LH FLOORBOARD) B195 0.8RH FOOTREST (RH FLOORBOARD) B196 0.8CENTER FOOTREST COVER (CENTER FLOORBOARD) B197 0.3FR LH COVER BOARD (UNDERNEATH FR SEAT) B198 0.4FR RH COVER BOARD (UNDERNEATH FR SEAT) B199 0.4RR LH COVER BOARD (UNDERNEATH RR SEAT) B200 0.2RR CENTER COVER BOARD (UNDERNEATH RR SEAT) B201 0.3RR RH COVER BOARD (UNDERNEATH RR SEAT) B202 0.2BOX, L & R REAR FENDER PARTS, BOTH TAILLIGHTS (CARGO BED ASSY) B203 1.5BOX CARGO BED, REMOVE & INSTALL B204 0.3REAR STORAGE LID (TAILGATE) B205 0.2IGNITION OR HEADLIGHT PLUG (2010) B206 0.1FRONT COVER DRAWSTRING B207 0.1BOTH FRONT COVER DRAWSTRING B208 0.2GLOVE BOX LID B209 0.2

SEATS AND HEAD REST TIMESREMOVE SEAT (COMPLETE) B210 0.1REMOVE BOTH SEATS (COMPLETE) B211 0.2REPLACE SEAT, ARMREST, &/OR SEATING BOARD (SEAT BASE) B212 0.3REMOVE RR SEAT, ARMREST, &/OR ALL SEATING BOARDS B213 0.5REMOVE ONE SEAT SEATING BOARD B214 0.3

REMOVE ADDITIONAL SEATING BOARD B215 0.1SEAT BELT ASSY (LH OR RH) B216 0.2SEAT BELT ASSY (BOTH) B217 0.4ONE FR HEAD REST B218 0.1BOTH FR HEAD REST B219 0.2ONE RR HEAD REST B220 0.1BOTH RR HEADREST B221 0.2FR SEAT CROSS MEMBER B222 0.5RR SEAT CROSS MEMBER B223 0.5

ENGINE GUARDS AND SKID PANSFRONT BUMPER B224 0.3FRONT SKID PAN B225 0.1REAR SKID PAN B226 0.1ALL SKID PANS B227 0.3LH FRONT A-ARM COVER B228 0.1RH FRONT A-ARM COVER B229 0.1LH REAR A-ARM COVER B230 0.1RH REAR A-ARM COVER B231 0.1ALL A-ARM COVERS B232 0.4ENGINE GUARD BRACKET B233 1RR FRAM HALF B234 2.5

CABLES R&RTHROTTLE CABLE B235 0.6THROTTLE PEDAL &/OR SPRINGS B236 0.8


STEERING PART TIMESSTEERING COLUMN B237 0.4STEERING WHEEL B238 0.2STEERING WHEEL PLASTIC COVER B239 0.1STEERING MACHINE PARTS B240 0.8STEERING TRANSMISSION SHAFT B241 0.6STEERING MACHINE PARTS DUST COVER B242 0.5STEERING MACHINE PARTS BOTH DUST COVERS B243 0.8STEERING MACHINE PARTS TIE ROD END B244 0.4BOTH STEERING MACHINE PARTS TIE ROD ENDS B245 0.7

GEARSHIFTER CABGEARSHIFT ASSEMBLY B246 0.3GEARSHIFT HANDLE B247 0.1GEARSHIFT DUST PROOF COVER B248 0.2GEARSHIFT SHIFT LINKAGE B249 0.4GEARSHIFT SHIFT LINKAGE ADJUSTMENT B250 0.2

SUSPENSION PARTS TIMESFRONT UPPER ARM &/OR ALL BUSHINGS (LH/RH) B251 0.5REAR UPPER ARM &/OR ALL BUSHINGS (LH/RH) B252 0.3

FRONT LOWER ARM &/OR ALL BUSHINGS (LH/RH) B253 0.4REAR LOWER ARM &/OR BUSHINGS (LH/RH) B254 0.4FRONT UPPER & LOWER ARMS &/OR ALL BUSHINGS (LH/RH) B255 0.9REAR UPPER & LOWER ARMS &/OR ALL BUSHINGS (LH/RH) B256 0.8LH FRONT SHOCK B257 0.4RH FRONT SHOCK B258 0.4LH REAR SHOCK B259 0.3RH REAR SHOCK B260 0.3REAR STABILIZER BAR B261 0.3REAR STABILIZER BAR BRACKET BOTH B262 0.1REAR STABILIZER BUSHING B263 0.2REAR STABILIZER BUSHING BOTH B264 0.3LH REAR BALANCING POLE BALLING ROD B265 0.2RH REAR BALANCING POLE BALLING ROD B266 0.2FRONT STABILIZER BAR B267 0.4FRONT STABILIZER BAR BRACKET BOTH B268 0.1FRONT STABILIZER BUSHING B269 0.2FRONT STABILIZER BUSHING BOTH B270 0.3FRONT STABILIZER BAR TIE ROD B271 0.2FRONT STABILIZER BAR TIE ROD BOTH B272 0.4FRONT STABILIZER BAR TIE ROD END B273 0.2FRONT STABILIZER BAR TIE ROD END BOTH B274 0.4

TIRES, RIMS, HUBS, AND TURNING KNUCKLE PART TIMESFRONT TIRE OR RIM B275 0.6FRONT RIM CENTER CAP B276 0.1LH FRONT HUB ASSY B277 0.3RH FRONT HUB ASSY B278 0.3FRONT HUB STUD REPLACEMENT (ONE) B279 0.4FRONT HUB STUD REPLACEMENT (MORE THAN ONE) B280 0.5LH FRONT TURNING KNUCKLE ASSY B281 0.4RH FRONT TURNING KNUCKLE ASSY B282 0.4LH FRONT TURNING KNUCKLE, BEARINGS, SEALS (SINGLE PART ONLY) B283 0.6RH FRONT TURNING KNUCKLE, BEARINGS, SEALS (SINGLE PART ONLY) B284 0.6FRONT WHEEL ALIGNMENT B285 0.3REAR TIRE OR RIM B286 0.6REAR RIM CENTER CAP B287 0.1LH REAR HUB ASSY B288 0.3RH REAR HUB ASSY B289 0.3LH REAR HUB, BEARINGS, &/OR SEALS (SINGLE PART REPLACEMENT ON B290 0.5RH REAR HUB, BEARINGS, &/OR SEALS (SINGLE PART REPLACEMENT ON B291 0.5


BRAKING SYSTEM TIMES PARKING BRAKE LEVER B292 0.3PARKING BRAKE CABLE B293 0.5PARKING BRAKE CALIPER B294 1.4PARKING BRAKE CALIPER PADS B295 0.5MASTER CYLINDER B296 0.5

MASTER CYLINDER REPAIR KIT (INTERNAL PARTS REPLACEMENT ONLY) B297 0.7FRONT DISC BRAKE PAD (PER CALIPER) B298 0.3FRONT DISC BRAKE PAD (BOTH) B299 0.6FRONT DISC BRAKE CALIPER (EITHER SIDE) B300 0.6FRONT DISC BRAKE CALIPER (BOTH) B301 1FRONT DISC BRAKE CALIPER REPAIR KIT (INTERNAL PARTS REPLACEMEN B302 0.7FRONT BRAKE ROTOR (EITHER SIDE) B303 0.4FRONT BRAKE ROTOR (BOTH) B304 0.8FRONT DISC BRAKE HOSE (EITHER SIDE) B305 0.6FRONT DISC BRAKE HOSE (BOTH) B307 0.8REAR DISC BRAKE PADS (PER CALIPER) B308 0.3REAR DISC BRAKE PADS (BOTH) B309 0.6REAR DISC BRAKE CALIPER (EITHER SIDE) B310 0.6REAR DISC BRAKE CALIPER (BOTH) B311 0.1REAR DISC BRAKE CALIPER REPAIR KIT (INTERNAL PARTS REPLACEMENT B312 0.7REAR BRAKE ROTOR (ONE) B313 0.4REAR BRAKE ROTOR (EITHER SIDE) B314 0.8FRONT OR REAR BRAKE PROTECTING COVER B315 0.5REAR BRAKE STOP SWITCH B316 0.2


AXLE PART TIMESLH OR RH FRONT AXLE (EITHER SIDE) B317 0.5LH AND RH FRONT AXLE (BOTH) B318 1LH OR RH FRONT AXLE BOOTS AND CLIPS (ONE SET) B319 0.8LH OR RH FRONT AXLE BOOTS AND CLIPS (BOTH SETS SAME AXLE) B320 1LH OR RH REAR AXLE (EITHER SIDE) B321 0.4LH OR RH REAR AXLE (BOTH) B322 0.8LH OR RH REAR AXLE BOOTS AND CLIPS (ONE SEAT) B323 0.7LH OR RH REAR AXLE BOOTS AND CLIPS (BOTH SET SAME AXLE) B324 0.9LH OR RH FRONT AXLE BALL JOINT (BALL JOINT REPLACEMENT ONLY) B325 1.5ADDITIONAL BALL JOINT (SAME AXLE) B326 0.2LH OR RH REAR AXLE BALL JOINT (BALL JOINT REPLACEMENT ONLY) B327 1.5ADDITIONAL BALL JOINT (SAME AXLE) B328 0.2

FRONT OR REAR DIFFERENTIAL PART TIMESFRONT DIFFERENTIAL ASSEMBLY, REPLACE B329 3.8FRONT DRIVE SHAFT ONE U-JOINT B330 4.1FRONT DRIVE SHAFT WITH BOTH U-JOINTS B331 4.5FRONT DIFFERENTIAL INTERNAL PARTS OIL SEAL REPLACEMENT ONLY B332 4.6FRONT DIFFERENTIAL FLUID CHANGE ONLY B333 0.3REAR DIFFERENTIAL ASSEMBLY, REPLACE B334 3.5REAR DRIVE SHAFT B335 1.1RR DRIVE SHAFT BEARINGS &/OR OIL SEALS B336 1.4REAR DIFFERENTIAL INTERNAL PARTS & BEARING B337 4.3RR OUTPUT OIL SEAL B338 0.5RR INPUT OIL SEAL B339 0.6DIFFERENTIAL FLUID CHANGE ONLY B340 0.3

ACCESSORIES PART TIMESTOP COVER B341 0.4FULL WINDSHIELD B342 0.5HALF WINDSHIELD B343 0.8DOOR ONLY (SINGLE) B344 0.2DOOR ONLY (BOTH) B345 0.4DOOR BRACKET & DOOR (SINGLE) B346 0.4DOOR BRACKET & DOOR (BOTH) B347 0.6DOOR DRAWSTRING (ONE) B348 0.1DOOR DRAWSTRING (TWO) B349 0.1DOOR NETS ONLY (SINGLE) B350 0.2DOOR NETS ONLY (BOTH) B351 0.4DOOR NETS & MOUNTING BRACKETS (SINGLE) B352 0.3DOOR NETS & MOUNTING BRACKETS (BOTH) B353 0.6

MIRRORS PART TIMESRH MIRROR, MOUNTING BRACKET &/OR HARDWARE B354 0.3LH MIRROR, MOUNTING BRACKET &/OR HARDWARE B355 0.3



ENGINE/TRANSMISSION R&RENGINE REMOVAL/INSTALLATION C001 5.5TRANSMISSION REMOVAL/INSTALLATION C002 3.5

TOP END TIMES

CYLINDER, CYLINDER HEAD, PISTON, & VALVES LABOR TIMESCYL HEAD, CYL HEAD GASKET, & RE-TORQUE (FR HEAD) C003 2CYL HEAD, CYL HEAD GASKET, & RE-TORQUE (RR HEAD) C004 2CYL HEAD, CYL HEAD GASKET, & RE-TORQUE (BOTH HEADS) C005 2.7ROCKER BOX &/OR GASKET (FR HEAD) C006 0.4ROCKER BOX &/OR GASKET (RR HEAD) C007 0.4ROCKER BOX &/OR GASKET (BOTH HEAD) C008 0.7ONE EXHAUST STUD REPLACEMENT (FR HEAD) C009 3ONE EXHAUST STUD REPLACEMENT (RR HEAD) C010 3ADD EXHAUST STUD REPLACEMENT (FR HEAD) C011 0.2ADD EXHAUST STUD REPLACEMENT (RR HEAD) C012 0.2ALL EXHAUST STUD REPLACEMENT (BOTH HEADS) C013 5.6VALVE REPLACEMENT, REGRIND, &/0R RESEAT (ONE VALVE FR HEAD) C014 2.8EA. VALVE REPLACEMENT, REGRIND, &/OR RESET (FR HEAD) C015 0.2VALVE SPRING, SPRING RETAINER &/OR VALVE STEAM OIL SEAL (ONE FR HEA C016 2.8VALVE SPRING, SPRING RETAINER &/OR VALVE STEAM OIL SEAL (ONE RR HEA C017 2.8EA. ADD VALVE SPRING, SPRING RETAINER, VALVE STEM OIL SEAL C018 0.2REPLACE ALL VALVE SPRINGS (BOTH HEADS) C019 5.6VALVE (ALL) ADJUST C020 1ONE ROCKER ARM/SHAFT (EITHER FR/RR HEAD) C021 1.7EACH ADD ROCKER ARM/SHAFT (EITHER FR/RR HEAD) C022 0.2ALL ROCKER ARM/SHAFT (BOTH FR/RR HEADS) C023 3.4VALVE ADJUSTING SCREW & NUT (EITHER FR/RR HEADS) C024 0.6EACH ADDITION VALVE ADJUSTING SCREW & NUT (EITHER FR/RR HEADS) C025 0.2

Models: MSU 800Effective Date:

ALL ADJUSTING SCREW & NUTS (BOTH FR/RR HEADS) C026 2CYL, PISTON, RINGS, PIN, &/OR GASKET (FR CYL) C027 3CYL, PISTON, RINGS, PIN, &/OR GASKET (RR CYL) C028 3CYL, PISTON, RINGS, PIN &/OR GASKET (BOTH CYL) C029 4.9TOP END R/R (EITHER FR/RR JUG) C030 5TOP END R/R (COMPLETE) C031 10

TIMING CHAIN, GUIDES, & CAMSHAFT LABOR TIMESCAMSHAFT (FR) C032 1.6CAMSHAFT (RR) C033 1.6CAMSHAFT (BOTH) C034 2.6CAM CHAIN (FR) C035 3.2CAM CHAIN (RR) C036 3.2CAM CHAIN (BOTH) C037 5.5CAM CHAIN TENSIONER &/OR GASKET (FR) C038 0.6CAM CHAIN TENSIONER &/OR GASKET (RR) C039 0.6CAN CHAIN TENSIONER &/OR GASKET (BOTH) C040 0.9CAM CHAIN GUIDE INLET (FR) C041 1.4CAM CHAIN GUIDE INLET (RR) C042 1.4CAM CHAIN GUIDE INLET (BOTH) C043 2.1CAM CHAIN GUIDE OUTLET (FR) C044 3.4CAM CHAIN GUIDE OUTLET (RR) C045 3.4CAM CHAIN GUIDE OUTLET (BOTH) C046 5.5CAM CHAIN SPROCKET (FR) C047 1.3CAM CHAIN SPROCKET (RR) C048 1.3CAM CHAIN SPROCKET (BOTH) C049 2.6CAMSHAFT, CHAIN, TENSIONER, GASKET, & BOTH GUIDES (FR) C050 3.2CAMSHAFT, CHAIN, TENSIONER, GASKET, & BOTH GUIDES (RR) C051 3.2CAMSHAFT, CHAIN, TENSIONER, GASKET, & BOTH GUIDES (BOTH) C052 5.5

BOTTOM END LABOR TIMES

CRANKSHAFT ASSEMBLY AND CRANKCASE HALVES LABOR TIMESCRANKSHAFT ASSEMBLY C053 7.5REBUILD CONNECTING ROD (FR OR REAR) C054 6.9REBUILD CONNECTING ROD (BOTH) C055 7.1CRANKSHAFT KEY C056 3.5CRANKSHAFT BUSHING A C057 7.7CRANKSHAFT BUSHING B C058 7.7CRANKCASE ASSEMBLY C059 8CRANKCASE GASKET C060 7.5RH CRANKCASE &/OR GASKET C061 7.5RH CRANKCASE COVER A &/OR GASKET C062 2.8RH CRANKCASE COVER A OIL SEAL C063 2LH CRANKCASE &/OR GASKET C064 7.5LH CRANKCASE COVER &/OR GASKET C065 1.6LH CRANKCASE COVER TIMING PLUG &/OR O-RING C066 0.4FR DERBY COVER &/OR GASKET C067 1.1RR DERBY COVER, GASKET &/OR O-RINGS C068 1.4CRANKSHAFT COUNTER BALANCER C069 6.5CRANKSHAFT COUNTER BALANCER BUSHING C070 6.7FRONT MOTOR SEAL C071 5

REAR MOTOR SEAL C072 5Y-2 OUTPUT SHAFT C073 6.7Y-2 OUTPUT SHAFT BEARINGS C074 6.9Y-2 OUTPUT SHAFT COVER &/OR GASKET (FR) C075 5.2Y-2 OUTPUT SHAFT COVER , O-RING &/OR GASKET (RR) C076 4.8ENGINE MOTOR MOUNTS C077 0.4

PRIMARY CLUTCH, BELT, & MOVABLE PULLEY PART TIMESMOVEABLE PULLEY MOUNTING BOLT &/OR WASHER C078 1.2MOVEABLE PULLEY &/OR ROLLER WEIGHTS C079 1.3CVT PULLEY MOUNTING BOLT &/OR WASHER C080 1.2CVT PULLEY C081 1.3V-BELT C082 1.2

TRANSMISSION AND OIL SYSTEM LABOR TIMES

TRANSMISSION PART TIMESTRANSMISSION CASE C083 3.9TRANSMISSION TRAP DOOR &/OR GASKET C084 2TRANSMISSION TRAP DOOR OIL SEAL C085 1.5TRANSMISSION TRAP DOOR BUSHING C086 3.4TRANSMISSION RR MOTOR MOUNTS C087 1.5DRIVE SHAFT C088 6.4DRIVE SHAFT HIGH GEAR, BEARING &/OR CIRCLIP C089 6.5DRIVE SHAFT LOW GEAR, BEARING &/OR CIRCLIP C090 6.7DRIVE SHAFT BEARING &/OR BEARING PLATE (TRANSMISSION TRAP DOOR) C091 3.7DRIVE SHAFT BEARING (TRANSMISSION CASE) C092 4.3COUNTER SHAFT C093 6.4COUNTER SHAFT HIGH GEAR, BEARING &/OR CIRCLIP C094 6.5COUNTER SHAFT LOW GEAR, BEARING &/OR CIRCLIP C095 6.7COUNTER SHAFT REVERSE GEAR, WASHER, BEARING WASHER &/OR BEARING C096 6.4REVERSE GEAR, BEARING &/OR SHAFT C097 6.5COUNTER SHAFT BEARING (TRANSMISSION TRAP DOOR) C098 3.7COUNTER SHAFT BUSHING (TRANSMISSION CASE) C099 4TRANSMISSION CASE COVER &/OR RESEAL C100 4.1TRANSMISSION BEARING PLATE, O-RING, BUSHING &/OR OIL SEAL C101 4.2Y-1 OUTPUT SHAFT C102 4.7Y-1 OUTPUT SHAFT BOTH BEARINGS C103 4.9Y-1 OUTPUT SHAFT GEAR, WASHER &/OR BOLT C104 6GEAR SHIFT DRUM C105 6.7SHIFT FORKS, SPRINGS &/OR SHAFT C106 6.5SPEED CHANGE COVER &/OR GASKET C107 0.5SPEED CHANGE GEAR SET C108 0.6REVERSE SWITCH C109 0.3GEAR POSITION SWITCH C110 0.4

ENGINE OIL SYSTEM PART TIMESOIL PUMP &/OR GASKET (MOTOR) C111 2OIL PUMP SHAFT, COUNTER GEAR A &/OR COUNTER GEAR B (MOTOR) C112 2.1OIL PUMP COUNTER GEAR (MOTOR) C113 2.2OIL PUMP &/OR O-RING (TRANSMISSION) C114 0.4OIL FILTER &/OR O-RING C115 0.5

OIL FILTER SCREEN, O-RING &/OR CRUSH WASHER C116 0.3OIL COOLER C117 0.7OIL COOLER SCREEN C118 0.6OIL LINE 1 &/OR CLIPS C119 0.7OIL LINE 2 &/OR CLIPS C120 0.7OIL LINE 3 &/OR CLIPS C121 0.7OIL LINE 4 &/OR CLIPS C122 0.7METAL OIL LINE (ONE) C123 0.8METAL OIL LINE (TWO) C124 0.8

ELECTRICAL COMPONENTS LABOR TIMES

IGNITION LABOR TIMESCDI (EFI) C125 0.3CRANK POSITION SENSOR (CPS) C126 0.4IGNITION SWITCH C127 0.2SPARK PLUG &/OR GAP C128 0.5

CHARGING SYSTEM PART TIMESMAGNETO FLYWHEEL ROTOR C129 0.7STATOR ASSEMBLY C130 0.8RECTIFIER/REGULATOR ASSY C131 0.2

STARTING SYSTEM PART TIMESELECTRIC STARTER ASSY C132 0.5STARTER SOLENOID C133 0.2ELECTRIC STARTER WIRE C134 0.8DUPLICATE GEAR, SHAFT, &/OR BEARING C135 0.7STARTER ONE WAY CLUTCH, GEAR, &/OR WASHER C136 0.8

INSTRUMENT PANEL AND SPEED SENSOR PART TIMESINSTRUMENT PANEL (SPEEDOMETER) C137 0.5SPEED SENSOR C138 0.3

HEADLIGHT PARTS TIMESHEADLIGHT SWITCH C139 0.1HEADLIGHT BODY (1PC) C140 0.3HEADLIGHT BODY (2 PCS) C141 0.6HEADLIGHT BULB (1PC) C142 0.1HEADLIGHT BULB (2 PCS) C143 0.2HEADLIGHT WIRING HARNESS (1PC) C144 0.4HEADLIGHT WIRING HARNESS (2PC) C145 0.3

TAILLIGHT PART TIMESTAILLIGHT ASSEMBLY C146 0.3TAILLIGHT BLUB C147 0.1

FOUR BY FOUR SYSTEM PART TIMESSERVO MOTOR (RR DIFFERENTIAL) C148 0.3SERVO MOTOR (FR DIFFERENTIAL) C149 2.8FOUR BY FOUR HANDLE BAR SWITCH (DIFF LOCK SWITCH) C150 0.2CENTRALIZED RELAY & FUSE BLOCK C151 0.2

FOUR BY FOUR RELAYS C152 0.3FOUR BY FOUR RELAYS (MORE THAN ONE) C153 0.4

WIRING HARNESS, SWITCHES, AND DIODESBATTERY C154 0.4WIRE HARNESS COMPLETE C155 3.2MAIN WIRING HARNESS C156SECONDARY WIRING HARNESS (EFI HARNESS) C157DIODE C158 0.2NEUTRAL SWITCH C159 0.6REVERSE SWITCH C160 0.3FIX SINGLE WIRE IN HARNESS (PER WIRE) C161 0.2

WINCH PART TIMESWINCH C162 0.4WINCH SOLENOID C163 0.7WINCH WIRING TO BATTERY C164 0.6WINCH WIRING TO WINCH C165 0.6WINCH CONTROL C166 0.1COMPLETE WINCH SYSTEM REPLACEMENT ONLY C167 1.5

FUEL SYSTEM , THROTTLE BODY, INTAKE MANIFOLD & AIR BOX LABOR TIMES

FUEL SYSTEMGAS TANK C168 1GAS TANK CAP C169 0.1GAS TANK RUBBER PAD C170 0.7FUEL FILTER C171 0.4FUEL PUMP, BUSHING, SEAL, SECURING RING &/OR BOLTS C172 0.4FUEL INJECTOR (ONE) C173 0.5FUEL INJECTOR (BOTH) C174 0.6FUEL INJECTOR SECURING BRACKET & BUSHING (ONE) C175 0.4FUEL INJECTOR SECURING BRACKET & BUSHING (TWO) C176 0.5VENT TUBE C177 0.4FUEL LINE C178 0.4ADD FUEL LINE REPLACEMENT C179 0.1FUEL LINE TEE JOINT C180 0.4FR FUEL TANK SECURING BRACKET C181 0.9TOP FUEL TANK SECURING BRACKET, HOOK &/OR BOLT C182 0.8

THROTTLE BODY & MANIFOLD LABOR TIMESTHROTTLE BODY C183 0.5THROTTLE BODY MANIFOLD PIPE &/OR CLAMPS C184 0.4INTAKE MANIFOLD, SEAL &/OR MOUNTING HARDWARE C185 0.4THROTTLE POSITION SENSOR (TPS) C186 0.4MAP SENSOR, BRACKET & MOUNTING HARDWARE (MAP) C187 0.4

AIR BOX LABOR TIMESAIR BOX ASSY C188 0.5AIR BOX COVER C189 0.2AIR BOX BODY C190 0.5AIR BOX INTAKE MANIFOLD, HARDWARE & CLAMP C191 0.5

AIR BOX INTAKE MANIFOLD COVER & HARDWARE C192 0.6AIR BOX INTAKE MANIFOLD INLET, FILTER &/OR METAL SCREEN C193 0.4AIR FILTER C194 0.2AIR BOX SECURING CLIP C195 0.1

EXHAUST & COOLING SYSTEM LABOR TIMES

EXHAUST SYSTEM LABOR TIMESHEADER PIPE ONE, EXHAUST GASKET &/OR MIDDLE CASE CONNECTOR C196 0.5HEADER PIPE ONE HEAT SHIELD C197 0.4HEADER PIPE TWO, EXHAUST GASKET &/OR MIDDLE CASE CONNECTOR C198 0.4EXHAUST MUFFLER &/OR MOUNTING HARDWARE C199 0.5EXHAUST MUFFLER HEAT SHIELD C200 0.4EXHAUST MUFFLER TIP & HEAT SHIELD C201 0.7HEADER PIPE ONE MOUNTING SPRINGS (ONE) C202 0.4ADD HEADER PIPE ONE MOUNTING SPRINGS C203 0.1HEADER PIPE TWO MOUNTING SPRINGS (ONE) C204 0.3ADD HEADER PIPE TWO MOUNTING SPRINGS C205 0.1HEADER PIPE ONE O2 SENSOR C206 0.4HEADER PIPE TWO O2 SENSOR C207 0.3

COOLING SYSTEM LABOR TIMESRADIATOR C208 0.9RADIATOR SCREEN C209 0.8RADIATOR FILL PORT C210 0.4RADIATOR FILL PORT HOSE C211 0.5RADIATOR CAP C212 0.3FR RADIATOR FEED HOSE C213 0.8RADIATOR FEED HOSE METAL PIPE C214 1RR RADIATOR FEED HOSE C215 0.8FR RADIATOR OUTLET HOSE C216 0.8RADIATOR OUTLET HOSE METAL PIPE C217 1RR RADIATOR OUTLET HOSE C218 0.8COOLING FAN C219 1REVSIORER TANK C220 0.7REVSIORER TANK FEED HOSE C221 0.5REVSIORER TANK OUTLET HOSE C222 0.5WATER PUMP C223 0.7THERMOSTAT, HOUSING &/OR MOUNTING HARDWARE (ONE) C224 0.5THERMOSTAT, HOUSING &/OR MOUNTING HARDWARE (BOTH) C225 0.7THERMOSTAT WATER PIPE C226 0.6WATER TEMPERATURE SENSOR &/OR WASHER C227 0.4WATER TEMPERATURE SENSOR DELPHI &/OR WASHER (WTSD) C228 0.4TOP END COOLING PLASTIC PIPE &/OR BRACKETS C229 0.5TOP END COOLING PLASTIC PIPE MANIFOLD &/OR CLAMP C230 0.4

ROLL CAGE, BODY PANELS, SEATS, SKID PANS, CABLE AND GUARDS LABOR TIMES

ROLL CAGE LABOR TIMESFR ROLL CAGE BAR & MOUNTING HARDWARE C231 0.4FR ROLL CAGE MOUNTING HARDWARE (ONE) C232 0.1ADD FR ROLL CAGE MOUNTING HARDWARE C233 0.1

RR ROLL CAGE BAR & MOUNTING HARDWARE C234 0.4RR ROLL CAGE MOUNTING HARDWARE & WASHER C235 0.1DRIVER SIDE SHOULDER PROTECTIVE NET C236 0.2DRIVER SIDE SHOULDER PROTECTIVE NET BRACKET & HARDWARE C237 0.3DRIVER SIDE SHOULDER PROTECTIVE NET PLASTIC BRACKET (ONE) C238 0.1ADD DRIVER SIDE SHOULDER PROTECTIVE NET PLASTIC BRACKET C239 0.2PASSENGER SIDE SHOULDER PROTECTIVE NET C240 0.2PASSENGER SIDE SHOULDER PROTECTIVE NET BRACKET & HARDWARE C241 0.3PASSENGER SIDE SHOULDER PROTECTIVE NET PLASTIC BRACKET (ONE) C242 0.2ADD PASSENGER SIDE SHOULDER PROTECTIVE NET PLASTIC BRACKET C243 0.1DRIVER SIDE SAFETY NET & MOUNTING BRACKETS C244 0.2PASSENGER SIDE SAFETY NET & MOUNTING BRACKETS C245 0.2

BODY PANELS LABOR TIMESFR HOOD C246 0.5RH FR HOOD FLAIR C247 0.3LH FR HOOD FLAIR C248 0.3SUN DRY BOX C249 0.2SUN DRY BOX LID C250 0.2SUN DRY BOX LID SECURING PIN C251 0.1DASH PANEL A C252 0.6DASH PANEL B C253 0.7DASH PANEL C C254 0.7LH RUNNING BOARD A C255 0.3LH RUNNING BOARD B C256 0.2LH RUNNING BOARD C C257 0.5RH RUNNING BOARD A C258 0.3RH RUNNING BOARD B C259 0.2RH RUNNING BOARD C C260 0.5DRIVE SIDE MUD GUARD C261 0.2PASSENGER SIDE MUD GUARD C262 0.2BRAKE PEDAL RUBBER PLATE C263 0.3PASSENGER SIDE FLOOR BOARD C264 0.4CENTER CONSOLE FLOOR BOARD C265 0.5DRIVER SIDE FLOOR BOARD C266 0.4DRIVER SIDE SEAT LOWER PROTECTION BOARD C267 0.5PASSENGER SIDE SEAT LOWER PROTECTION BOARD C268 0.5DRIVER SIDE SEAT MIDDLE PROTECTION BOARD C269 0.4PASSENGER SIDE SEAT MIDDLE PROTECTION BOARD C270 0.4MIDDLE CONSOLE C271 0.3MIDDLE CONSOLE COVER C272 0.1DRIVER SIDE SEAT RR PROTECTION BOARD C273 0.5PASSENGER SIDE SEAT RR PROTECTION BOARD C274 0.5DRIVER SIDE RR MUD GUARD C275 0.2PASSENGER SIDE RR MUD GUARD C276 0.2BED C277 0.7BED BRACKET C278 0.7LH BED COVER C279 0.6RH BED COVER C280 0.6TAILLIGHT MOUNTING COVER C281 0.7GRAB RAILS C282 0.1LH RR PROTECTION PLATE C283 0.1

RH RR PROTECTION PLATE C284 0.1FR BUMPER UPPER DECORATIVE COVER C285 0.2FR BUMPER LOWER DECORATIVE COVER C286 0.2FR BUMPER C287 0.5A-ARM PROTECTIVE COVERS C288 0.1

SEAT & BELTS LABOR TIMESEAT (COMPLETE) C289 0.4BACKREST C290 0.2SEAT CUSHION C291 0.3SEAT MOUNTING PLATE C292 0.3SEAT RAILS C293 0.2DRIVER SIDE SEAT BELT ASSY C294 0.3PASSENGER SIDE SEAT BELT ASSY C295 0.3DRIVER SIDE SEAT BELT LOCKER &/OR MOUNTING BRACKET C296 0.3PASSENGER SIDE SEAT BELT LOCKER &/OR BRACKET C297 0.3

SKID PANS LABOR TIMESFR SKID PAN C298 0.4CENTER SKID PAN C299 0.3RR SKID PAN C300 0.3ONE SKID PAN MOUNTING HARDWARE & WASHER C301 0.1ADD SKID PAN MOUNTING HARDWARE & WASHER C302 0.1

CABLE LABOR TIMESTHROTTLE CABLE C303 1PARKING BRAKE CABLE C304 0.5GEARSHIFT CABLE C305 0.5


STEERING PART TIMESSTEERING COLUMN C306 0.4STEERING WHEEL C307 0.2STEERING WHEEL PLASTIC COVER C308 0.1STEERING MACHINE PARTS C309 0.8STEERING TRANSMISSION SHAFT C310 0.6STEERING MACHINE PARTS DUST COVER C311 0.5STEERING MACHINE PARTS BOTH DUST COVERS C312 0.8STEERING MACHINE PARTS TIE ROD END C313 0.4BOTH STEERING MACHINE PARTS TIE ROD ENDS C314 0.7

GEARSHIFTER CABGEARSHIFT ASSEMBLY C315 0.5GEARSHIFT HANDLE C316 0.1GEARSHIFT DUST PROOF COVER C317 0.2

SUSPENSION PARTS TIMESFRONT UPPER ARM &/OR ALL BUSHINGS (LH/RH) C318 0.5REAR UPPER ARM &/OR ALL BUSHINGS (LH/RH) C319 0.3FRONT LOWER ARM &/OR ALL BUSHINGS (LH/RH) C320 0.4

REAR LOWER ARM &/OR BUSHINGS (LH/RH) C321 0.4FRONT UPPER & LOWER ARMS &/OR ALL BUSHINGS (LH/RH) C322 0.9REAR UPPER & LOWER ARMS &/OR ALL BUSHINGS (LH/RH) C323 0.8LH FRONT SHOCK C324 0.4RH FRONT SHOCK C325 0.4LH REAR SHOCK C326 0.3RH REAR SHOCK C327 0.3REAR STABILIZER BAR C328 0.3REAR STABILIZER BAR BRACKET BOTH C329 0.1REAR STABILIZER BUSHING C330 0.2REAR STABILIZER BUSHING BOTH C331 0.3LH REAR BALANCING POLE BALLING ROD C332 0.2RH REAR BALANCING POLE BALLING ROD C333 0.2FRONT STABILIZER BAR C334 0.4FRONT STABILIZER BAR BRACKET BOTH C335 0.1FRONT STABILIZER BUSHING C336 0.2FRONT STABILIZER BUSHING BOTH C337 0.3FRONT STABILIZER BAR TIE ROD C338 0.2FRONT STABILIZER BAR TIE ROD BOTH C339 0.4FRONT STABILIZER BAR TIE ROD END C340 0.2FRONT STABILIZER BAR TIE ROD END BOTH C341 0.4

TIRES, RIMS, HUBS, AND TURNING KNUCKLE PART TIMESFRONT TIRE OR RIM C342 0.6FRONT RIM CENTER CAP C343 0.1LH FRONT HUB ASSY C344 0.3RH FRONT HUB ASSY C345 0.3FRONT HUB STUD REPLACEMENT (ONE) C346 0.4FRONT HUB STUD REPLACEMENT (MORE THAN ONE) C347 0.5LH FRONT TURNING KNUCKLE ASSY C348 0.4RH FRONT TURNING KNUCKLE ASSY C349 0.4LH FRONT TURNING KNUCKLE, BEARINGS, SEALS (SINGLE PART ONLY) C350 0.6RH FRONT TURNING KNUCKLE, BEARINGS, SEALS (SINGLE PART ONLY) C351 0.6FRONT WHEEL ALIGNMENT C352 0.3REAR TIRE OR RIM C353 0.6REAR RIM CENTER CAP C354 0.1LH REAR HUB ASSY C355 0.3RH REAR HUB ASSY C356 0.3LH REAR HUB, BEARINGS, &/OR SEALS (SINGLE PART REPLACEMENT ONLY) C357 0.5RH REAR HUB, BEARINGS, &/OR SEALS (SINGLE PART REPLACEMENT ONLY) C358 0.5


BRAKING SYSTEM TIMES PARKING BRAKE LEVER C359 0.3PARKING BRAKE CABLE C360 0.5PARKING BRAKE CALIPER C361 1.4PARKING BRAKE CALIPER PADS C362 0.5MASTER CYLINDER C363 0.5MASTER CYLINDER REPAIR KIT (INTERNAL PARTS REPLACEMENT ONLY) C364 0.7FRONT DISC BRAKE PAD (PER CALIPER) C365 0.3FRONT DISC BRAKE PAD (BOTH) C366 0.6

FRONT DISC BRAKE CALIPER (EITHER SIDE) C367 0.6FRONT DISC BRAKE CALIPER (BOTH) C368 1FRONT DISC BRAKE CALIPER REPAIR KIT (INTERNAL PARTS REPLACEMENT) C369 0.7FRONT BRAKE ROTOR (EITHER SIDE) C370 0.4FRONT BRAKE ROTOR (BOTH) C371 0.8FRONT DISC BRAKE HOSE (EITHER SIDE) C372 0.6FRONT DISC BRAKE HOSE (BOTH) C373 0.8REAR DISC BRAKE PADS (PER CALIPER) C374 0.3REAR DISC BRAKE PADS (BOTH) C375 0.6REAR DISC BRAKE CALIPER (EITHER SIDE) C376 0.6REAR DISC BRAKE CALIPER (BOTH) C377 0.1REAR DISC BRAKE CALIPER REPAIR KIT (INTERNAL PARTS REPLACEMENT) C378 0.7REAR BRAKE ROTOR (ONE) C379 0.4REAR BRAKE ROTOR (EITHER SIDE) C380 0.8FRONT OR REAR BRAKE PROTECTING COVER C381 0.5REAR BRAKE STOP SWITCH C382 0.2


AXLE PART TIMESLH OR RH FRONT AXLE (EITHER SIDE) C383 0.5LH AND RH FRONT AXLE (BOTH) C384 1LH OR RH FRONT AXLE BOOTS AND CLIPS (ONE SET) C385 0.8LH OR RH FRONT AXLE BOOTS AND CLIPS (BOTH SETS SAME AXLE) C386 1LH OR RH REAR AXLE (EITHER SIDE) C387 0.4LH OR RH REAR AXLE (BOTH) C388 0.8LH OR RH REAR AXLE BOOTS AND CLIPS (ONE SEAT) C389 0.7LH OR RH REAR AXLE BOOTS AND CLIPS (BOTH SET SAME AXLE) C390 0.9LH OR RH FRONT AXLE BALL JOINT (BALL JOINT REPLACEMENT ONLY) C391 1.5ADDITIONAL BALL JOINT (SAME AXLE) C392 0.2LH OR RH REAR AXLE BALL JOINT (BALL JOINT REPLACEMENT ONLY) C393 1.5ADDITIONAL BALL JOINT (SAME AXLE) C394 0.2

FRONT OR REAR DIFFERENTIAL PART TIMESFRONT DIFFERENTIAL ASSEMBLY, REPLACE C395 2.5FRONT DRIVE SHAFT ONE U-JOINT C396 3.1FRONT DRIVE SHAFT WITH BOTH U-JOINTS C397 3.5FRONT DIFFERENTIAL INTERNAL PARTS OIL SEAL REPLACEMENT ONLY C398 3.5FRONT DIFFERENTIAL FLUID CHANGE ONLY C399 0.3REAR DIFFERENTIAL ASSEMBLY, REPLACE C400 2.5REAR DRIVE SHAFT C401 1.1RR DRIVE SHAFT BEARINGS &/OR OIL SEALS C402 1.4REAR DIFFERENTIAL INTERNAL PARTS & BEARING C403 3.5RR OUTPUT OIL SEAL C404 0.5RR INPUT OIL SEAL C405 0.6DIFFERENTIAL FLUID CHANGE ONLY C406 0.3

ACCESSORIES PART TIMESTOP COVER C407 0.4FULL WINDSHIELD C408 0.5HALF WINDSHIELD C409 0.8DOOR NETS ONLY (SINGLE) C410 0.2

DOOR NETS ONLY (BOTH) C411 0.4DOOR NETS & MOUNTING BRACKETS (SINGLE) C412 0.3DOOR NETS & MOUNTING BRACKETS (BOTH) C413 0.6

MIRRORS PART TIMESRH MIRROR, MOUNTING BRACKET &/OR HARDWARE C414 0.3LH MIRROR, MOUNTING BRACKET &/OR HARDWARE C415 0.3



ENGINE R&RENGINE REMOVAL/INSTALLATION F001 3.9

TOP END TIMES

CYLINDER, CYLINDER HEAD, PISTON, & VALVES PART TIMESCYL HEAD, CYL HEAD GASKET, & RETORQUE F002 3.7CYL HEAD GASKET & RETORQUE F003 2.2CYL, PISTON, RINGS, PIN, &/ OR BASE GASKET F004 4VALVE REPLACEMENT, REGRIND, &/OR RESEAT F005 3.9VALVE REPLACEMENT, REGRIND, &/OR RESEAT BOTH F006 4.1VALVE SPRING, SPRING RETAINER, &/OR VALVE STEAM OIL SEAL F007 2.3VALVE SPRING, SPRING RETAINER, &/OR VALVE STEAM OIL SEAL BOTH F008 2.4ROCKER ARM &/OR SHAFT F009 1.5ROCKER ARM &/OR SHAFT BOTH F010 1.6VALVE ADJUSTING SCREW & NUT F011 1.1VALVE ADJUSTING SCREW & NUT BOTH F012 1.3VALVE ADJUSTMENT BOTH F013 1.3TOP END (COMPLETE) R/R F014 4.2

TIMING CHAIN, GUIDES, & CAMSHAFT PART TIMESCAMSHAFT F015 1.5CAM CHAIN &/OR BOTH CAM CHAIN GUIDES F016 3.2CAM CHAIN TENSIONER &/OR GASKET F017 0.9CAM CHAIN GUIDE INLET F018 2.6CAM CHAIN GUIDE OUTLET F019 1.3CAM CHAIN SPROCKET F020 1.2

Models: MSA 500 ATVEffective Date:

BOTTOM END PART TIMES

CRANKSHAFT ASSEMBLY AND CRANKCASE HALVES PART TIMESCRANKSHAFT ASSEMBLY F021 10.6RH CRANKSHAFT BEARING F022 9.5LH CRANKSHAFT BEARING F023 10.4CRANKCASE ASSEMBLY F024 11.6LEFT SIDE CRANKCASE COVER F025 0.6RIGHT SIDE COVER F026 0.2DUCT F027 0.3FRONT DERBY COVER F028 0.8REAR DERBY COVER F029 1.9CRANKSHAFT COUNTER BALANCER F030 9.7CRANKSHAFT COUNTER BALANCER SPROCKET, CHAIN &/OR PIN F031 2.2FRONT MOTOR SEAL F032 4REAR MOTOR SEAL F033 4BROKEN BOLT REMOVAL & FIX (ONE) F034 0.3BROKEN BOLT REMOVAL & FIX (MORE THAN ONE) F035 0.5

PRIMARY CLUTCH, BELT, & MOVABLE PULLEY PART TIMESCLUTCH BRACKET F036 0.9CLUTCH BRACKET BEARING &/OR OIL SEAL F037 1.1FRONT PULLEY F038 1.3MOVEABLE PULLEY &/OR ROLLER WEIGHTS F039 1.5SECONDARY CLUTCH COVER & GASKET F040 1.7SECONDARY CLUTCH COVER BEARINGS & OIL SEAL (WET CLUTCH COVER) F041 1.9SECONDARY CLUTCH ASSEMBLY (WET CLUTCH) F042 2.1SECONDARY CLUTCH SHOES &/OR SPRINGS (WET CLUTCH) F043 3.1ONE WAY MACHINE BEARING F044 2V-BELT F045 1.1

TRANSMISSION PART TIMESSHAFT PAWL SPRING F046 1.3MAIN AXLE/DRIVE AXLE/SIDE BEARING F047 9.7COUNTER AXLE F048 9.7IDLE AXLE F049 9.7OUTPUT AXLE F050 10.8SECONDARY SHAFT F051 9.7SHIFT CAM/FORKS/GEAR/SHAFT F052 9.8SPEED CHANGE DRIVE AND DRIVEN GEAR ASSEMBLY, COVER, & GASKET F053 1.1RECOIL/PULL STARTER MECHANISM F054 0.1RECOIL/PULL STARTER MECHANISM (S & R) F055 0.5

OIL PUMP, OIL PUMP SCREEN, AND OIL FILTER PART TIMESOIL FILTER F056 0.5OIL PUMP F057 10OIL PUMP DRIVE GEAR F058 2.2

OIL DELIVERY PIPE #1 (OFF OIL FILTER BRACKET) F059 0.8OIL DELIVERY PIPE #2 (OFF OIL FILTER BRACKET) F060 0.8OIL PIPE COMP 1 (TO COLLAR) F061 1OIL PIPE COMP 2 (TO ENGINE) F062 1OIL COOLER F063 0.5

ELECTRICAL SYSTEM PARTS TIMES

IGNITION SYSTEM PART TIMESECM F064 0.2SPARK PLUG RE-GAP F065 0.1IGNITION SWITCH F066 0.3IGNITION COIL F066 0.9

CHARGING SYSTEM PART TIMESVOLTAGE REGULATOR & RECTIFIER F067 0.2MAGNETO FLYWHEEL ROTOR F068 0.8STATOR ASSEMBLY F069 0.7

STARTING SYSTEM PART TIMESELECTRIC STARTER ASSY F070 0.7ELECTRIC STARTER ARMATURE REBUILD F071 1.2STARTER SOLENOID F072 0.2ELECTRIC STARTER WIRE F073 0.5DUPLICATE GEAR, SHAFT, &/OR BEARING F074 0.7STARTER ONE WAY CLUTCH, GEAR, &/OR WASHER F075 0.9

INSTRUMENT PANEL AND SPEED SENSOR PART TIMESINSTRUMENT PANEL (SPEEDOMETER) F076 0.8SPEED SENSOR F077 0.2

HEADLIGHT PARTS TIMESHEADLIGHT BODY (1PC) F078 0.3HEADLIGHT BODY (2 PCS) F079 0.6HEADLIGHT BULB (1PC) F080 0.1HEADLIGHT BULB (2 PCS) F081 0.2

TAILLIGHT PART TIMESTAILLIGHT ASSEMBLY F082 0.2TAILLIGHT BLUB F083 0.1

TURN SIGNAL SYSTEM PART TIMES (2010)FLASHER RELAY F084 0.4FRONT TURN SIGNAL LENS (ONE) F085 0.4FRONT TURN SIGNAL LENS (TWO) F086 0.8REAR TURN SIGNAL LENS (ONE) F087 0.2REAR TURN SIGNAL LENS (TWO) F088 0.4FRONT TURN SIGNAL BLUB F089 0.1

REAR TURN SIGNAL BLUB F090 0.1

FOUR BY FOUR SYSTEM PART TIMESSERVO MOTOR F091 0.3FOUR BY FOUR HANDLE BAR SWITCH (DIFF LOCK SWITCH) F092 0.4FOUR BY FOUR RELAYS F093 0.2FOUR BY FOUR RELAYS (MORE THAN ONE) F094 0.3

BATTERY & CABLES R&RBATTERY F095 0.2WIRING HARNESS - COMPLETE F096 1.3MAIN WIRING HARNESS F097SECONDARY WIRING HARNESS F098NEUTRAL SWITCH F099 0.3HANDLE SWITCH F100 0.2EMERGENCY ENGINE STOP SWITCH F101 0.5MAIN FUSE/HOLDER F102 0.1

WINCH PART TIMESWINCH F103 0.4WINCH SOLENOID F104 0.4WINCH WIRING TO BATTERY F105 0.3WINCH WIRING TO WINCH F106 0.3WINCH CONTROL F107 0.1COMPLETE WINCH SYSTEM REPLACEMENT F108 1

FUEL SYSTEM, CARBURETOR, & AIR CLEANER PART TIMES

THROTTLE BODYTHROTTLE BODY F109 1.2THROTTLE BODY MANIFOLD AND/OR CLAMPS F110 1INTAKE MANIFOLD, SEAL &/OR MOUNTING HARDWARE F111 1.4THROTTLE POSITION SENSOR (TPS) F112 0.8MAP SENSOR, BRACKET & MOUNTING HARDWARE (MAP) F113 0.9

FUEL TANK PART TIMES FUEL TANK F114 0.6FUEL TANK HEAT PLATE F115 0.7FUEL PUMP F116 0.7FUEL TANK- CLEAN F117 0.6FUEL LINE 1 F118 0.6FUEL FILTER F119 0.3FUEL LINE 2 F120 0.6INJECTOR F121 0.7INJECTOR HOLDER F122 0.8

AIR FILTER BOX ASSEMBLY AND MANIFOLDS PART TIMESAIR FILTER BOX ASSEMBLY F123 0.4

AIR FILTER ELEMENT (CLEAN) F124 0.2AIR FILTER ELEMENT F125 0.2AIR FILTER GASKET F126 0.2EPA VALVE F127 0.5CRANKCASE BREATHER TUBE TO AIR BOX F128 0.5

EXHAUST PART TIMES FOR BOTH RD 700 & 500

EXHAUST PART TIMESEXHAUST HEADER GASKET (RD 500) F129 0.5EXHAUST HEADER GASKET BOTH (RD 700) F130 0.6EXHAUST MIDDLE CASE CONNECTOR GASKET F131 0.4EXHAUST HEADER PIPE (RD 500) F132 0.5EXHAUST HEADER PIPE (RD 700) F133 0.6EXHAUST MUFFLER F134 0.3MUFFLER (CLEAN) F135 0.4MUFFLER COVER F136 0.1COMPLETE MUFFLER SYSTEM (RD 500) F137 0.8COMPLETE MUFFLER SYSTEM (RD 700) F138 0.9O2 SENSOR F139 0.5

COOLING SYSTEM PART TIMES

COOLING SYSTEM PART TIMESRADIATOR F140 1.7RADIATOR COOLING FAN F141 1.9RESERVE TANK F142 0.6WATER PUMP EXCHANGE F143 0.5WATER PIPE II &/OR GASKET F144 0.6WATER PIPE III F145 0.8RADIATOR HOSE 1 &/OR WORM CLAMP (LH OR RH RADIATOR)(1 PC) F146 1RADIATOR HOSE &/OR WORM CLAMP (BOTH LH AND RH RADIATOR) F147 0.6WATER PIPE ANCHOR EAR &/OR O-RING F148 0.9THERMOSTAT HOUSING &/OR GASKET F149 1THERMOSTAT F150 1.1THERMOSWITCH (COOLING FAN RELAY OR SENSOR) F151 0.5BY-PASS HOSE F152 0.6COOLING SYSTEM FLUSH F153 1

FRAME, HANDLEBARS, CABLES, BODY PANELS, SEAT, SKID PANS, AND BUMPER

HANDLE BAR AND CABLE PART TIMESHANDLEBAR F154 0.4HANDLEBAR HOLDER F155 0.2HANDLE BAR COVER F156 0.1UNDER BRACKET/LOWER FORK YOKE F157 0.5RH OR LH GRIP F158 0.1BOTH RH & LH GRIP F159 0.2

THROTTLE CABLE F160 0.7CHOKE CABLE F161 0.7THROTTLE HOUSING (GREASER ASSEMBLY) F162 0.2LH BRAKE PERCH F163 0.2LH SWITCH HOUSING F164 0.4

BODY PANELS PART TIMESFRONT FENDER F165 0.8FRONT CARRIER ASSY F166 0.2FRONT CARRIER ASSY COVERS F167 0.1TOP FRONT FENDER COVER F168 0.3RH FRONT FENDER FLAIR F169 0.2LH FRONT FENDER FLAIR F170 0.2FRONT GRILL F171 1REAR FENDER F172 0.7REAR CARRIER ASSY F173 0.2REAR CARRIER ASSY COVERS F174 0.1TOP REAR FENDER COVER F175 0.3RH REAR FENDER FLAIR F176 0.2LH REAR FENDER FLAIR F177 0.2RH FUEL TANK PROTECTION PANEL F178 0.3LH FUEL TANK PROTECTION PANEL F179 0.3FUEL TANK COVER F180 0.5RH FOOT PEDAL COMP F181 0.3LH FOOT PEDAL COMP F182 0.3FRONT BOX F183 0.2

SEAT PART TIMESSEAT - COMPLETE F184 0.1SEAT BRACKET F185 0.2

FRAME PART TIMESCOMPLETE FRAME SWAP F186 11RH FOOT PEDAL BRACKET F187 0.4LH FOOT PEDAL BRACKET F188 0.4SINGLE MOTOR MOUNT REPLACEMENT F189 0.5ALL FOUR MOTOR MOUNT REPLACEMENT F190 2.5AIR COOLING IN PIPE ASSY F191 0.5AIR VENT OUT PIPE ASSY F192 0.5

SKID PANS AND BUMPER PART TIMESSKID PAN 1 F193 0.1SKID PAN 2 F194 0.1SKID PAN 3 F195 0.1FRONT BUMPER F196 0.4FRONT BUMPER COVER F197 0.2FRONT BUMPER BLOCK F198 0.1RH FRONT A-ARM COVER F199 0.1

LH FRONT A-ARM COVER F200 0.1RH REAR A-ARM COVER F201 0.1LH REAR A-ARM COVER F202 0.1


STEERING PART TIMESSTEERING STEM ASSY F203 0.8STEERING STEM BEARINGS (ALL) F204 1STEERING STEM SHIFT ARM F205 0.5STEERING STEM TIE ROD ASSY F206 0.5STEERING STEM TIE ROD END REPLACEMENT F207 0.3STEERING STEM ADJUSTMENT F208 0.2

SUSPENSION PART TIMESFRONT UPPER ARM &/OR ALL BUSHINGS (LH/RH) F209 0.5REAR UPPER ARM &/OR ALL BUSHINGS (LH/RH) F210 0.3FRONT LOWER ARM &/OR ALL BUSHINGS (LH/RH) F211 0.4REAR LOWER ARM &/OR BUSHINGS (LH/RH) F212 0.4FRONT UPPER & LOWER ARMS &/OR ALL BUSHINGS (LH/RH) F213 0.9REAR UPPER & LOWER ARMS &/OR ALL BUSHINGS (LH/RH) F214 0.8LH FRONT SHOCK F215 0.3RH FRONT SHOCK F216 0.3LH REAR SHOCK F217 0.3RH REAR SHOCK F218 0.3REAR STABILIZER BAR F219 0.3REAR STABILIZER BAR BRACKET BOTH F220 0.1REAR STABILIZER BUSHING F221 0.2REAR STABILIZER BUSHING BOTH F223 0.3LH REAR BALANCING POLE BALLING ROD F224 0.2RH REAR BALANCING POLE BALLING ROD F225 0.2

TIRES, RIMS, HUBS, AND TURNING KNUCKLE PART TIMESFRONT TIRE OR RIM F226 0.6FRONT RIM CENTER CAP (08-09) F227 0.3FRONT RIM CENTER CAP (2010) F228 0.1LH FRONT HUB ASSY F229 0.3RH FRONT HUB ASSY F230 0.3FRONT HUB STUD REPLACEMENT (ONE) F231 0.4FRONT HUB STUD REPLACEMENT (MORE THAN ONE) F232 0.5LH FRONT TURNING KNUCKLE ASSY F233 0.4RH FRONT TURNING KNUCKLE ASSY F234 0.4LH FRONT TURNING KNUCKLE, BEARINGS, SEALS (SINGLE PART REPLACEMENT) F235 0.6RH FRONT TURNING KNUCKLE, BEARINGS, SEALS (SINGLE PART REPLACEMENT) F236 0.6FRONT WHEEL ALIGNMENT F237 0.3REAR TIRE OR RIM F238 0.6REAR RIM CENTER CAP (08-09) F239 0.3REAR RIM CENTER CAP (2010) F240 0.1

LH REAR HUB ASSY F241 0.3RH REAR HUB ASSY F242 0.3LH REAR HUB, BEARINGS, &/OR SEALS (SINGLE PART REPLACEMENT ONLY) F243 0.5RH REAR HUB, BEARINGS, &/OR SEALS (SINGLE PART REPLACEMENT ONLY) F244 0.5

BRAKING SYSTEM PART TIMES

BRAKING SYSTEM HYDRAULICS R&RMASTER CYLINDER - FRONT F245 0.4MASTER CYLINDER - FRONT (S & R) F246 0.5MASTER CYLINDER - REAR F247 0.4MASTER CYLINDER - REAR (S & R) F248 0.6FRONT BRAKE SWITCH F249 0.1FRONT BRAKE HOSE - ONE F250 0.6REAR BRAKE HOSE- ONE F251 0.5FRONT BRAKE LEVER F252 0.1REAR BRAKE PEDAL F253 0.4REAR BRAKE PEDAL SHAFT/SPRING/ROD F254 0.3FRONT BRAKE CALIPER - ONE F255 0.4FRONT BRAKE CALIPER- BOTH F256 0.8FRONT DISC BRAKE CALIPER REPAIR KIT (INTERNAL PARTS REPLACEMENT) F257 0.7REAR BRAKE CALIPER F258 0.6REAR BRAKE SWITCH F259 0.4REAR DISC BRAKE CALIPER REPAIR KIT (INTERNAL PARTS REPLACEMENT) F260 0.8FRONT DISC BRAKE PADS F261 0.3REAR DISC BRAKE PADS F262 0.5FRONT BRAKE DISC ROTOR F263 0.4FRONT BRAKE DISC ROTOR (BOTH) F264 0.8REAR BRAKE ROTOR F265 1.7REAR BRAKE ROTOR AND PADS F266 1.8


AXLE PART TIMESLH OR RH FRONT AXLE (EITHER SIDE) F267 0.5LH AND RH FRONT AXLE (BOTH) F268 1LH OR RH FRONT AXLE BOOTS AND CLIPS (ONE SET) F269 0.8LH OR RH FRONT AXLE BOOTS AND CLIPS (BOTH SETS SAME AXLE) F270 1LH OR RH REAR AXLE (EITHER SIDE) F271 0.4LH OR RH REAR AXLE (BOTH) F272 0.8LH OR RH REAR AXLE BOOTS AND CLIPS (ONE SEAT) F273 0.7LH OR RH REAR AXLE BOOTS AND CLIPS (BOTH SET SAME AXLE) F274 0.9LH OR RH FRONT AXLE BALL JOINT (BALL JOINT REPLACEMENT ONLY) F275 2.8ADDITIONAL BALL JOINT (SAME AXLE) F276 0.2LH OR RH REAR AXLE BALL JOINT (BALL JOINT REPLACEMENT ONLY) F277 2.8ADDITIONAL BALL JOINT (SAME AXLE) F278 0.2

FRONT OR REAR DIFFERENTIAL PART TIMES

FRONT DIFFERENTIAL ASSEMBLY, REPLACE F279 2.8FRONT DRIVE SHAFT ONE U-JOINT F280 4FRONT DRIVE SHAFT WITH BOTH U-JOINTS F281 4.5FRONT DIFFERENTIAL INTERNAL PARTS &/OR OIL SEAL REPLACEMENT ONLY F282 4.6FRONT DIFFERENTIAL FLUID CHANGE ONLY F283 0.3REAR DIFFERENTIAL ASSEMBLY, REPLACE F284 2.5REAR DRIVE SHAFT F285 3.6REAR DIFFERENTIAL INTERNAL PARTS &/OR OIL SEALS REPLACEMENT ONLY F286 4.3DIFFERENTIAL FLUID CHANGE ONLY F287 0.3

GEARSHIFT R&RGEARSHIFT ASSY F288 0.3GEARSHIFT HANDLE F289 0.1GEARSHIFT DUST PROOF COVER F290 0.2GEARSHIFT SHIFT LINKAGE F291 0.4GEARSHIFT SHIFT LINKAGE ADJUSTMENT F292 0.5

Documents

THANK YOU FOR BEING PART OF THE MASSIMO TEAM. …massimoparts.com/pdf/1408462798MASSIMO FLAT RATE MANUAL.pdf · four by four handle bar switch (diff lock switch) d085. 0.2 centralized