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The Finite Element Method and an Introduction to Kart Chassis Dynamics

The Finite Element Method and an Introduction to Kart Chassis Dynamics

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The Finite Element Method and an Introduction to Kart Chassis Dynamics. Contents. Finite Element Method What is it? Formulation Chassis Dynamics Importance Modeling Data and Results Beyond…. 42 ℏ. FEM and Chassis Dynamics. Who has ever heard of FEM?. Who has ever used FEM?. - PowerPoint PPT Presentation

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Page 1: The Finite Element Method and an Introduction to Kart Chassis Dynamics

The Finite Element Method and an Introduction to Kart Chassis

Dynamics

The Finite Element Method and an Introduction to Kart Chassis

Dynamics

Page 2: The Finite Element Method and an Introduction to Kart Chassis Dynamics

Contents

• Finite Element Method– What is it?– Formulation

• Chassis Dynamics– Importance– Modeling– Data and Results– Beyond…

42 ℏ FEM and Chassis Dynamics

Page 3: The Finite Element Method and an Introduction to Kart Chassis Dynamics

Who has ever heard of FEM?

Who has ever used FEM?

Page 4: The Finite Element Method and an Introduction to Kart Chassis Dynamics

Finite Element Method – What is it?

• The Finite Element Method (FEM) is a numerical method of solving systems of partial differential equations (PDEs)

• It reduces a PDE system to a system of algebraic equations that can be solved using traditional linear algebra techniques.

42 ℏ FEM and Chassis Dynamics

Heat Conduction Structural Mechanics E&M

Page 5: The Finite Element Method and an Introduction to Kart Chassis Dynamics

Finite Element Method - Formulation

• There are several different formulations of FEM involving variational calculus and weighted residuals.

• The variational formulation is based on our beloved Green’s Identity.

42 ℏ FEM and Chassis Dynamics

dSvdVvudVvu nu

2 ..2 CBdVvudVvu

Page 6: The Finite Element Method and an Introduction to Kart Chassis Dynamics

42 ℏ FEM and Chassis Dynamics

Finite Element Method - Formulation

0)1()0(

)(

yyEI

Mxy

1

0

)( )()()( vudxxvdxxvxy EIxM )()( 1

0 Hxv

Partial Differential Equation

Plus a set of boundary conditions

dxxvdxxvxy EIxM )()()( )( Multiply by a test function v(x)

and integrate over the domain

Apply the Green’s Formula to derive the so-called weak formulation.

Require test functions to vanish on the boundary so that the boundary conditions disappear.

Page 7: The Finite Element Method and an Introduction to Kart Chassis Dynamics

42 ℏ FEM and Chassis Dynamics

nn v

v

v

v

v

EI

M

x

x

x

x

x

h

......

2100...0

1210......

01......00

......1210

0...0121

0...0012

4

3

2

1

4

3

2

1

dxxvdxxvxy EIxM )()()( )(

Finite Element Method - Formulation

Using the Lax-Milgram Theorem, principles of variational calculus, and principles of elliptical equations the problem can then be reduced to an algebraic system where xn are the displacements at the nodes.

)(),( hhh vlvua

n

iiihjh xuv

0

1ix ix 1ix

)(),(0

j

n

iiji lxa

Page 8: The Finite Element Method and an Introduction to Kart Chassis Dynamics

Chassis Dynamics

42 ℏ FEM and Chassis Dynamics

Page 9: The Finite Element Method and an Introduction to Kart Chassis Dynamics

Chassis Dynamics-Motivation

Chassis Dynamics is a huge part of how a kart works.

A greater understanding leads to better performance.

42 ℏ FEM and Chassis Dynamics

Page 10: The Finite Element Method and an Introduction to Kart Chassis Dynamics

Chassis Dynamics - ModelingUsed a program called VisualFEA

42 ℏ FEM and Chassis Dynamics

Page 11: The Finite Element Method and an Introduction to Kart Chassis Dynamics

• Simplifications

– Doesn’t account for small miscellaneous pieces

– Large masses centered at COM

– Wheels are pinned at center

– No steering geometry

– No bent sections

42 ℏ FEM and Chassis Dynamics

Chassis Dynamics - Modeling

Page 12: The Finite Element Method and an Introduction to Kart Chassis Dynamics

Testing 1 2 3…

• Reproduce Commonly known facts– Weight is transferred to the outside wheels in

a turn– The rear track width effects handling– The drivers VCOM effects handling.

• Static constant centripetal acceleration turns. (0-1.5g)

42 ℏ FEM and Chassis Dynamics

Page 13: The Finite Element Method and an Introduction to Kart Chassis Dynamics

42 ℏ FEM and Chassis Dynamics

Weight Shift

0

50

100

150

200

250

300

0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6

g-turn

lbs

total weight

right weight

left weight

Page 14: The Finite Element Method and an Introduction to Kart Chassis Dynamics

42 ℏ FEM and Chassis Dynamics

Individual Weights (left/right)

-20

0

20

40

60

80

100

120

140

160

180

0 0.5 1 1.5 2

G-turn

wei

gh

ts (

lbs)

RF-z-left

LF-z-left

LR-z-left

RR-z-left

RF-z-right

LF-z-right

LR-z-right

RR-z-right

Page 15: The Finite Element Method and an Introduction to Kart Chassis Dynamics

42 ℏ FEM and Chassis Dynamics

Required Coefficient of Friction (x+y)

0

0.5

1

1.5

2

2.5

3

3.5

4

0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6

turn acceleration

co

eff

icie

nt

of

Fri

cti

on

LF

LR

RR

RF

Page 16: The Finite Element Method and an Introduction to Kart Chassis Dynamics

42 ℏ FEM and Chassis Dynamics

Corner Weights varying driver virticle COM (0.5g left turn)

45

55

65

75

85

95

105

115

9 10 11 12 13 14

COM-z (in)

wei

gh

t (l

bs) RF-z

LF-zLR-zRR-z

Page 17: The Finite Element Method and an Introduction to Kart Chassis Dynamics

42 ℏ FEM and Chassis Dynamics

Corner Weights Varying Rear Track Width(0.5g left turn)

45

55

65

75

85

95

105

115

35 36 37 38 39 40 41

Rear Track [center to center] (in)

We

igh

ts (

lbs

)

RF-zLF-zLR-zRR-z

Page 18: The Finite Element Method and an Introduction to Kart Chassis Dynamics

Beyond…

• Next Generation Models– Improved frame geometry– Steering geometry– Inclusion of smaller objects– Extension of larger objects

• Tire Modeling and Measurements• Roll Cage Modeling

Complete Functional Model

42 ℏ FEM and Chassis Dynamics

Page 19: The Finite Element Method and an Introduction to Kart Chassis Dynamics

http://physics.bgsu.edu/Quantum_Racing

or on the links page of the Physics Department Website

Page 20: The Finite Element Method and an Introduction to Kart Chassis Dynamics

Thank You!

• A special thanks goes out to:– My advisors on this project

Dr. Boughton

Dr. Chou (Dept. of Mathematics and Statistics)

Dr. Sun (Dept. of Mathematics and Statistics)

– The Quantum Racing advisorAlex Hann

– The Department of Physics and Astronomy