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Nacelles Sourcing Story Colorado, September 2, 2010 Gene Cuenot Vestas Nacelles Supply Chain Management - Americas

The overall sourcing and manufacturing strategy: In the region/media/vestas/investor... · The overall sourcing and manufacturing strategy: In the region for the region Nacelle Strategy

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Page 1: The overall sourcing and manufacturing strategy: In the region/media/vestas/investor... · The overall sourcing and manufacturing strategy: In the region for the region Nacelle Strategy

Nacelles Sourcing StoryColorado, September 2, 2010Gene CuenotVestas NacellesSupply Chain Management - Americas

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Capital Markets Day 2010, Colorado, USA2

The overall sourcing and manufacturing strategy:

In the region for the region

Nacelle Strategy

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Capital Markets Day 2010, Colorado, USA3

Nacelle Supplier LocationsLocation of Suppliers and Competitors

Foundry

Machining

Gears

Generators

Supplier Information

GE

Gamesa

Suzlon

Siemens

Mitsubishi

Turbine Manufacturers

Top Quartile

2nd Quartile

Existing Suppliers

Modeled Location

State Ranking for Potential Suppliers

3MW gearbox always imported

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Capital Markets Day 2010, Colorado, USA4

Nacelle Factory

Why did Vestas choose to settle with our factories in Colorado?

• skilled work force

• high educational level

• logistics- e.g. rail support

• governmental support

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Capital Markets Day 2010, Colorado, USA5

Nacelle Chicago

• Centrally located within the region

• Readily available talent

• Shortened response time

• Close to supply base

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Capital Markets Day 2010, Colorado, USA6

• Bearings

• Hydraulics, pumps

• Lubrications systems

• Plastics

• Wires and Cables

• Transformers

V90/3.0 MW V82/2.0 MW

Nacelle Supply Opportunities

• Castings

• Weldings

• Fasteners

• Machined components

• Sheet metal work

• Lifts

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Capital Markets Day 2010, Colorado, USA7

Nacelle Key Supplier Criteria

• Category competences

• Experienced low volume – medium mix

• Lean and Six Sigma skills

• Business methods – e.g. ISO 9000 and 14001

• Experienced quality oriented staff

• Solutions provider

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Capital Markets Day 2010, Colorado, USA8

What we learned – Where N. America differs

• Advance product quality planning

• Production part approval process

• Less Industry experience

• Capacity to utilize transferrable competencies

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Capital Markets Day 2010, Colorado, USA9

What we learned - N. America Strengths

• Ability and flexibility to invest

• Quick conversion into wind products

• Highly transferrable skills

• Suppliers in all categories

• Quality toolkit

• Many industry support organizations

• Euro standards not impossible

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Capital Markets Day 2010, Colorado, USA10

What we learned - Areas to Build on

• Experience in wind

• Continuous improvements

• One-piece flow

• Foreseeability to grow

• Build on core competences

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Capital Markets Day 2010, Colorado, USA11

• Wind leads renewables growth

• Entry to market growing

• Uniform supplier standards

• Supply weaknesses visible in low volume

• Bottlenecks can occur

• Competitive advantage - continuous improvement

What Suppliers Face

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Capital Markets Day 2010, Colorado, USA12

• Safety and quality - a given

• Innovations

• Increased partnering

• Product reliability

• Multiple sourced critical parts

• Production readiness/agility

Nacelles Sourcing Expectations

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Capital Markets Day 2010, Colorado, USA13

• Advance product quality planning

• Production part approval process

• Trial form, fit and function tests

• “Critical to quality” features

• Record retention

Expected Supplier Toolkit

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Capital Markets Day 2010, Colorado, USA14

• Must have a Culture of Quality: OWN your product quality

• Improved controls and test coverage

• Improved responsiveness

• Ownership of problem resolution

Supplier Quality Must-haves

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Capital Markets Day 2010, Colorado, USA15

• Search supported by government and trade associations

• Many as a result of Economic Downturn

• Avoidance of capacity bottlenecks

• Credit Conditions slow or prevent investment(s)

Supplier Selection Observations

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Capital Markets Day 2010, Colorado, USA16

• Demand for High Quality and Delivery

• Competition based on quality, delivery and cost.

• European standards not impossible.

• Industry driven ISO9000-like baseline

N. America Sourcing Outlook

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Capital Markets Day 2010, Colorado, USA17

• Weaknesses readily visible

• Improved control planning

• Poke yoke problem resolution

• Error proofed manufacturing

• LEAN implementation

• Six Sigma capability and problem resolution

Supplier – After the contract

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Capital Markets Day 2010, Colorado, USA18

Supplier – After the contract

• Product received must meet all requirements

• Avoid un-validated product/process changes

• Control Critical characteristic(s) statistically

• LEAN one-piece flow

• Culture of continuous improvement

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Copyright NoticeThe documents are created by Vestas Wind Systems A/S and contain copyrighted material, trademarks, and other proprietary information. All rights reserved. No part of the documents may be reproduced or copied in any form or by anymeans—such as graphic, electronic, or mechanical, including photocopying, taping, or information storage and retrieval systems without the prior written permission of Vestas Wind Systems A/S. The use of these documents by you, oranyone else authorized by you, is prohibited unless specifically permitted by Vestas Wind Systems A/S. You may not alter or remove any trademark, copyright or other notice from the documents. The documents are provided “as is” andVestas Wind Systems A/S shall not have any responsibility or liability whatsoever for the results of use of the documents by you. Vestas wishes to acknowledge and respect all copyrights in connection with the illustrations used in thispresentation. In case we have unintentionally violated copyrighted material, we want to be informed immediately in order to straighten things out and thus to honour any obligatory fees.

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