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Titanium in Industrial Chemicals Titanium in Industrial Chemicals Frank McGorty 10/9/2007 10/9/2007

Titanium in Industrial ChemicalsTitanium in Industrial ... · a new company to reflect its combined strengths and market leadership. 5 INDUSTRIE DE NORA S.p.A. ... • Decorative

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Page 1: Titanium in Industrial ChemicalsTitanium in Industrial ... · a new company to reflect its combined strengths and market leadership. 5 INDUSTRIE DE NORA S.p.A. ... • Decorative

Titanium in Industrial ChemicalsTitanium in Industrial Chemicals

Frank McGorty10/9/200710/9/2007

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Why are we here?

• We use 600-700 tons of titanium annually• We use 600-700 tons of titanium annually.• We are a niche business.• We have top line growth of 20% annually.p g y• Ti is one of our key strategic raw materials.• Now Who are we?

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DE NORA• History - Gruppo De Nora was founded by Oronzio De Nora in 1923,

who filed his first patent in the same year. Today Gruppo De Nora has over 175 active patent families originated in Italy, USA and Germany and extended worldwide.

De Nora companies were involved• De Nora companies were involved in the development of the earliest commercial amalgam, diaphragmand membrane cells for Chlor Alkali productionfor Chlor-Alkali production.

• De Nora has grown with facilities and research worldwide, with strategic acquisitions and g qjoint venture partnerships in electro-chemical systems.

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INDUSTRIE DE NORA• In the fall of 2005, Industrie De Nora acquiredIn the fall of 2005, Industrie De Nora acquired

ELTECH Systems Corporation.• In 2006, De Nora North America was merged into ELTECH.• In 2007 ELTECH was officially renamed De Nora Tech Inc• In 2007, ELTECH was officially renamed De Nora Tech, Inc.,

a new company to reflect its combined strengths and market leadership.

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INDUSTRIE DE NORA S.p.A.

• Mission - “Become the world leading provider• Mission - Become the world leading provider of key innovative electrochemical technologiescombined with energy saving and environmental f i dl ”friendly processes”

• De Nora operates, directly or in joint ventures, 17 companies strategically distributed across17 companies strategically distributed across Europe, Asia and the Americas.

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INDUSTRIE DE NORAINDUSTRIE DE NORAWorld-Wide Organisation 1000 Employees Worldwide

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DE NORA• DE NORA is a matrix organization with Global BusinessDE NORA is a matrix organization with Global Business

Units supported by a team of international technicians and regional production facilities. Cross functional staff positions ensure consistent policy approach while Globalp p y ppBusiness Units allow for a focussed business approach.

• DE NORA managers have full control and accountability g yfor the activities carried out in each operating unit. This means faster response to Customer needs, better service and a shorter lead time to market-trend changes.

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INDUSTRIE DE NORA• The world’s leading manufacturer of electrodesThe world s leading manufacturer of electrodes

for electrochemical processes: DSA® Mixed Metal Oxide anodes and cathodes.

• Customized anode and cathode• Customized anode and cathode designs and coatings.

• Technical leader with patents for ne anode designs andfor new anode designs and electrode coating formulas.

• Global industrial coating in excess 2300,000m2/year in 7 manufacturing

facilities (Europe 2 / U.S.A. / Brazil / China / Japan / India).

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Why Titanium?A di i tiAnodic corrosion properties

• Most metals actively dissolve when anodically l i d i l t l tpolarized in aqueous electrolytes.

• CP Titanium oxidizes (forms a thin surface oxidation film).

• Titanium oxides provide excellent corrosion resistanceTitanium oxides provide excellent corrosion resistance to the base metal in aqueous sulfate and chloride electrolytes.

• Surface oxidation prevents use of titanium independently as a anode without the addition of a catalystas a anode without the addition of a catalyst.

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DE NORAChlor-Alkali Business Unit (CABU)

• DSA® anodes and electrode coatings for every industry technology.

• The industry’s primary source for mercury and• The industry s primary source for mercury and diaphragm cell technology for existing plants.

• Together with our partner companies, we provide complete Chlor Alkali cells and spare partscomplete Chlor-Alkali cells and spare parts.

• Leading developer of advanced membrane cell anode and cathode coatings.

• 42,000,000 t/y Cl2 – 73% world’s production capacity.

• Global technical service and replacement parts supply.

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DE NORAChlor-Alkali Business Unit (CABU)

Supporting the Traditional:• The Chlor-Alkali industry relies on the De Nora Elettrodi

Network as its primary source for all technologies.Network as its primary source for all technologies.

Developing the New:• Leading coating supplier to Chlor-Alkali

technology companies.

• Leading developer of advanced membrane cell anode and cathode coatings.g

• Providing lower cost techniques to recoat complex anodes and cathodes.

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DE NORACABU — Membrane Cells

• Maintenance and reconditioning services for all Membrane cell types

• DSA® anode coatings C th d ti ti

Bayer AG - Germany• Cathode re-activation

• 22.5 million t/y Cl2 of world production

• Cl2 production based on Gruppo De Nora related technology – 33% world production

• Manufacture of membrane l t l telectrolyser components

• Automated welding for precise and consistent cell assembly Laser Welding

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DE NORACABU — Mercury Cells

• Complete mercury cell room support• Energy saving program for mercury cells

• Higher efficiency and lower ti SLMTM Anodepower consumption

• Less maintenance• Reduced Hg usage• Reduced (<1 g/t Cl2) Hg

emission into the air

S ode

emission into the air

• 7.5 million t/y Cl2 of world production• 85% of world production anodes• SLM™ new advanced high performing

d f llanode for mercury cells • Runner® anodes for mercury cells

• Cell Components• End boxes, decomposers and side rails

RunnerRunner®® anodeanode

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DE NORACABU — Diaphragm Cells

• Energy saving DSA® anodes• Energy saving DSA anodesfor diaphragm cells –Duplex, LVATM and ESATM

• Recoating and upgrading existing anodesRecoating and upgrading existing anodes

• Maintenance and recoating services

• 20 million t/y Cl2 – 85% of world Cl2production by diaphragm DSA® D l T A dproduction by diaphragm

• Complete cell room components for Glanor, MDCTM and H-type diaphragm cells

DSA® Duplex Type Anode

diaphragm cells

• Separators – SM-2TM (modified asbestos) and PMXTM

(non asbestos) replacement RunnerRunner®® anodeanode( ) p

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DE NORAChlor Alkali Business Unit (CABU) — Chlorate

• High performance DSA® anodes for the production of sodium and potassium chlorate

Solid Pt clad titanium

• Manufacturing of electrode packages

• Maintenance and recoating servicespecial anodes for perchlorate electro-chemical production

• Over 60% of worldwide production on De Nora DSA® anodes

Chlorate anodic bundle

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DE NORAOxygen and Specialties Business Unit (DNOx)

• DNOx pursues new trends and markets in electro-chemicaltechnology beyond the application of Chlor-Alkali production.

• DNOx provides innovative Anode TechnologyDNOx provides innovative Anode Technology in MMO’s and Pt Anodes for:

Swimming Pool Chlorination - saltwater chlorinator anodesE i t l t t t t t & t lEnvironmental sectors - water treatment & metal recoveryHydrometallurgy - ElectrowinningElectronics - Cu-foil, Al-foil, & Printed Circuit Board (PCB) platingAuxiliary Anodes - chrome plating

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DE NORAOxygen and Specialties Business Unit (DNOx)

• DNOx is the industry leader, with a 90% market share,in anodes for swimming pool chlorination.

• DNOx pool anodes are the industry standard for quality.

• Plating activities - chrome auxiliary anodes used to plate wheels, bumpers and other automotive parts.

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DE NORAOxygen and Specialties Business Unit (DNOx)DNOx DNOx –– Consumer electronicsConsumer electronics

• DNOx anodes for Cu-foil, Al-foil, PCB & semiconductors cover a broad range& semiconductors cover a broad range of applications and are supported by strong technical service and R&D.

• A new anode coating SynergyTM• A new anode coating, SynergyTM, reduces additive consumption to the level of consumable anodes, but provides PCB manufacturers with better economics, quality and lower costs.

Copper foil anode

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DE NORAOxygen and Specialties Business Unit (DNOx)DNOx DNOx –– ElectroElectro--galvanizing (EGL) Anodesgalvanizing (EGL) Anodes

• Advanced products with plasma sprayed coatings

• Customized anode structures

• Decorative and hard• Decorative and hard electro-galvanizing

EGL vertical cell anode

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DE NORADNOx Business Unit

LIDA® Cathodic Protection AnodesMixed metal oxide titanium anodes for impressed current cathodic protection. For pipelines, above and in- ground storage tanks, locks, dams and the like.Soil / sea water / industrial installation. LIDA® String

LIDA® TSATM

Tensioned string anodes for protection of offshore oil platforms.4 platforms 40 tensioned strings4 platforms, 40 tensioned strings, 20,00 Amps installed, 18 years life at Loango Field.

ENI Congo, Loango Field

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DE NORADNOx Business Unit

ELGARD® LIDA® CP Anodes• Advanced MMO anodes for cathodic

protection of steel in concrete.• Specified by main engineering

firms — proven technical andeconomic advantages.

Bridge Deck Protection

ELGARD® LIDA® mesh & ribbon anodes• Cathodic protection and prevention

systems in reinforced concrete.

Bridge Deck Protection

• 10 years of cathodic prevention at the Sidney Opera House.

Sidney Opera House

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DE NORADNOx Business Unit

• DSA® anodes for seawater and brine electro-chlorination• Servicing and replacement of spent electrodes of any technology• The range of treatment applicationsg pp

• Industrial seawater • Marine wastewater • Ballast waterBallast water • Industrial brine• Municipalities water

Seaclor® electrode set

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Omnipure™Sanilec®Seaclor® OmnipureMarine

Wastewater Treatment

SanilecIndustrialSeawaterTreatment

SeaclorIndustrialSeawaterTreatment

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DE NORA R & D DIVISIONNew Research & Development Activities

• Waste water purification from:

• Metals• Organics / Inorganic pollutantsOrganics / Inorganic pollutants

• Soil remediation by electrochemicallyreactive permeable barriers (ERPB)

E i f blEMEW® lab. cell

• Energy conversion from renewable sources (solar, wind, etc.), focused on H2 production by electrolysis

• Innovative electro winning processes• Innovative electro-winning processes

Electrowinning lab. cell

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Why Titanium?Ad t th l t l lik T Nb tAdvantages over other valve metals like Ta, Nb, etc.

• Better Value• AvailabilityAvailability• Ease of substrate preparation for catalyst application• Ease of fabrication• Good electrical conductivity

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Thank you.

The information contained in this paper is based on sources believed to be accurate and reliable. While the author has exercised reasonable care to ensure theaccuracy of the information presented, no representations or warranties are made as to the accuracy of the information contained in this paper. As such, it is solelyup to the reader to independently determine the accuracy of the information presented. The opinions of the author are not endorsed by or necessarily representativeof those of De Nora or its management including its directors and officersof those of De Nora or its management including its directors and officers.