TM 5-3800-205-23-1 PART 1 MODEL 613CS AND MODEL 613CWD

8/14/2019 TM 5-3800-205-23-1 PART 1 MODEL 613CS AND MODEL 613CWD

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TM 5-3800-205-23-1

FIELD MAINTENANCE MANUAL

(INCLUDES UNIT AND DIRECT SUPPORT MAINTENANCE)FOR

SCRAPER, TRACTOR

ELEVATING, SELF-PROPELLED, 11 CUBIC YARDS, SECTIONALIZED

MODEL 613CS

(NSN 3805-01-497-0697) (EIC: EE4)

AND

DISTRIBUTOR, WATER, TANK TYPE,2525 GALLON CAPACITY, SECTIONALIZED

MODEL 613CWD

(NSN 3825-01-497-0690) (EIC: EEF)

TRACTOR AND COMMON COMPONENTS

Approved for public release; distribution is unlimited.

HEADQUARTERS, DEPARTMENT OF THE ARMY

JULY 2005


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WARNING SUMMARYThis warning summary contains general safety warnings and hazardous materials warnings that must be understood and

applied during operation and maintenance of this equipment. Failure to observe these precautions could result in serious injury

or death to personnel. Also included are explanations of safety and hazardous materials icons used within the technical man-

ual.

BIOLOGICAL - abstract symbol bug shows that a material may contain bacteria or viruses thatpresent a danger to life or health.

CHEMICAL - drops of liquid on hand shows that the material will cause burns or irritation to

human skin or tissue.

EAR PROTECTION - Headphones over ears show that noise level will harm ears.

ELECTRICAL - electrical wire to arm with electricity symbol running through human body shows

that shock hazard is present.

EYE PROTECTION - person with goggles shows that the material will injure the eyes.

FIRE - flame shows that a material may ignite and cause burns.

FLYING PARTICLES - arrows bouncing off face with face shield shows that particles flyingthrough the air will harm face.

HEAVY PARTS - hand with heavy object on top shows that heavy parts can crush and harm.


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HEAVY OBJECT - human figure stopping over heavy object shows physical injury potential from

improper lifting technique..

HEAVY PARTS - heavy object on human figure shows that heavy parts present a danger to life or

limb.

HOT AREA - hand over object radiating heat shows that part is hot and can burn.

HYDRAULIC FLUID PRESSURE - hydraulic fluid spraying human figure shows that fluid escap-

ing under great pressure can cause injury or death.

POISON - skull and crossbones shows material is poinsonous or is a danger to life.

RADIOACTIVE - identifies a material that emits radioactive energy and can injure human tissue or

organs.

VAPOR - human figure in a cloud shows that material vapors present a danger to life or health.


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FOR INFORMATION ON FIRST AID, REFER TO FM 4-25.11.

WARNINGCARBON MONOXIDE (EXHAUST GASES) CAN KILL!

Carbon monoxide is a colorless, odorless, deadly poison which, when breathed, deprives the body of oxygen

and causes suffocation. Exposure to air containing carbon monoxide produces symptoms of headache, dizzi-

ness, loss of muscular control, apparent drowsiness, and coma. Permanent brain damage or death can result

from severe exposure.

Carbon monoxide occurs in exhaust fumes of internal combustion engines. Carbon monoxide can become dan-

gerously concentrated under conditions of inadequate ventilation. The following precautions must be observed

to ensure safety of personnel when engine of tractor is operated.

1. DO NOT operate tractor engine in enclosed areas.

2. DO NOT idle tractor engine without adequate ventilation.

3. DO NOT drive tractor with inspection plates or cover plates removed.

4. BE ALERT for exhaust poisoning symptoms. They are:

Headache

Dizziness

Sleepiness

Loss of muscular control

5. If you see another person with exhaust poisoning symptoms:

Remove person from area.

Expose to fresh air.

Keep person warm.

Do not permit physical exercise.

Administer cardiopulmonary resuscitation (CPR), if necessary.

Notify a medic.

6. BE AWARE. The field protective mask for nuclear-biological-chemical (NBC) protection will not protect you from car-

bon monoxide poisoning.

The Best Defense Against Carbon Monoxide Poisoning Is Good Ventilation!


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WARNINGBATTERIES

To avoid injury, eye protection and acid-resistant gloves must be worn when working around batteries. Do not

smoke, use open flame, make sparks or create other ignition sources around batteries. If a battery is giving offgases, it can explode and cause injury to personnel. Remove all jewelry such as rings, ID tags, watches, and

bracelets. If jewelry or a tool contacts a battery terminal, a direct short will result in instant heating, damage to

equipment, and injury to personnel.

Sulfuric acid contained in batteries can cause serious burns. If battery corrosion or electrolyte makes contact

with skin, eyes or clothing, take immediate action to stop the corrosive burning effects. Failure to follow these

procedures may result in death or serious injury to personnel.

a. Eyes. Flush with cold water for no less than 15 minutes and seek medical attention immediately.

b. Skin. Flush with large amounts of cold water until all acid is removed. Seek medical attention as required.

c. Internal. If corrosion or electrolyte is ingested, drink large amounts of water or milk. Follow with milk of magnesia,

beaten egg or vegetable oil. Seek medical attention immediately.

d. Clothing/Equipment. Wash area with large amounts of cold water. Neutralize acid with baking soda or householdammonia.

WARNINGCOMPRESSED AIR

Compressed air used for cleaning or drying purposes, or for clearing restrictions, should never exceed 30 psi

(207 kPa). Use protective equipment and exercise caution to avoid injury to personnel.

WARNINGETHER COLD START SYSTEM

Ether fuel is extremely flammable and toxic. DO NOT smoke and make sure you are in a well-ventilated

area away from heat, open flames or sparks. Wear eye protection. Avoid contact with skin and eyes and

avoid breathing ether fumes. If fluid enters or fumes irritate the eyes, wash immediately with large quantities

of clean water for 15 minutes. Seek medical attention immediately if ether is inhaled or causes eye irritation.

Failure to follow this warning may cause death or serious injury to personnel.


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WARNINGFUEL HANDLING

DO NOT smoke or permit any open flame in area of machine while you are servicing fuel system. Be sure hose

nozzle is grounded against filler tube during refueling to prevent static electricity. Failure to follow this warn-

ing may result in injury to personnel or equipment damage.

DO NOT perform fuel system checks, inspections or maintenance while smoking or near fire, flames or sparks.

Fuel may ignite, causing damage to machine and injury or death to personnel.

Operating personnel must wear fuel-resistant gloves when handling fuels. If exposed to fuel, promptly wash

exposed skin and change fuel-soaked clothing. Failure to follow this warning may result in injury to personnel.

WARNINGHAZARDOUS WASTE DISPOSAL

When servicing this machine, performing maintenance, or disposing of materials such as engine coolant,

hydraulic fluid, lubricants, battery acids or batteries, and CARC paint, consult your unit/local hazardous

waste disposal center or safety office for local regulatory guidance. If further information is needed, please

contact The Army Environmental Hotline at 1-800-872-3845.

WARNINGHEARING PROTECTION

Hearing protection is required when operating machine or when within 23 feet of machine when it is operat-

ing. Failure to wear hearing protection may result in hearing loss.

WARNINGHYDRAULIC SYSTEM

Do NOT disconnect or remove any hydraulic system line or fitting unless engine is shut down and hydraulic

system pressure has been relieved. Tighten all connections before applying pressure. Escaping hydraulic fluid

under pressure can penetrate the skin, causing serious injury.

At operating temperature, hydraulic oil is hot. Allow hydraulic oil to cool before disconnecting any hydraulic

lines. Failure to do so could result in injury.

WARNINGISU-60 CONTAINER

Never transport container with doors open. Transporting container with doors open may cause serious injury

or death to personnel.


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WARNINGNBC EXPOSURE

If NBC exposure is suspected, personnel wearing protective equipment should handle all air cleaner media.

Consult your NBC Officer or NBC NCO for appropriate handling or disposal procedures. Failure to follow this

warning may result in illness or death to personnel.

NBC contaminated filters must be handled using adequate precautions (FM 21-40) and must be disposed of by

trained personnel. Failure to follow this warning may result in illness or death to personnel.

To order this NBC decal use:

National Stock Number (NSN) - 7690-01-114-3702

Part Number (PN) - 12296626

Commercial and Government Entity Code (CAGEC) - 19207

WARNINGNON-POTABLE WATER

(WATER DISTRIBUTOR)

NEVER drink water contained in water distributor tank. Water contained or dispensed from tank is NON-

POTABLE. Drinking non-potable water could result in illness or death.

WARNING

IF NBC EXPOSURE IS SUSPECTED ALL AIR

FILTER MEDIA WILL BE HANDLED BY PER-

SONNEL WEARING FULL NBC PROTEC-

TIVE EQUIPMENT. SEE OPERATOR/

MAINTENANCE MANUAL.7690-01-114-3702


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WARNINGOPERATION SAFETY

Use caution and maintain three-point contact at all times when mounting and dismounting machine, to avoid

injury to personnel. DO NOT allow riders on the tractor. Failure to follow this warning may result in serious injury or death to per-

sonnel.

DO NOT operate machine unless seat belt has been fastened. Failure to follow this warning may result in seri-

ous injury or death, in the event of an accident.

BE ALERT for personnel in the area while operating machine. Always check to ensure area is clear of person-

nel and obstructions before starting engine, moving machine or lowering or raising scraper bowl. Failure to fol-

low this warning may result in serious injury or death to personnel or damage to equipment.

Never leave the operators position without applying the parking brake. Failure to follow this warning may

result in death to injury to personnel or damage to equipment.

Never use starting fluid or spray to aid in starting the engine other than the on-board ether cold start system.

Failure to follow this warning may result in death or injury to personnel or damage to equipment.

Always use a ground guide when driving machine up or down ramps in preparation for highway, marine or airtransport, or when driving tractor into position for assembly to scraper. Failure to use a ground guide may

result in an accident, causing death or injury to personnel or damage to equipment.

When loaded and traveling across a hillside, reduce speed significantly BEFORE turning uphill. Failure to do

so may cause machine to roll over, resulting in injury or death to personnel.

Do NOT operate machine if parking brake was applied due to a malfunction of airbrake system or parking

brake. Correct any problem before attempting to operate machine. Personal injury or death can result from a

brake malfunction.

For water distributor only, DO NOT operate machine at speeds greater than 18 mph (29 kph), in all weather

and road conditions and fully loaded. Maximum operating at 18 mph (29 kph) is 7 hours within a 24-hour

period. Failure to follow this warning may cause external or internal injury due to excessive whole-body vibra-

tion.


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WARNING

PREPARATION FOR TRANSPORT

Use extreme caution when handling heavy parts. Provide adequate support and use assistance during proce-

dure. Ensure that any lifting device used is in good condition and of suitable lift capacity. Keep clear of heavy

parts supported only by lifting device. Failure to follow this warning may result in death or injury to personnel.

If operating machine without ROPS/FOPS, drive with extreme caution, at low idle, and in 1st gear or reverse

ONLY. Machine has no rollover/falling object protection without ROPS/FOPS. Failure to follow this warning

may cause injury or death to personnel or damage to equipment.

Always use a ground guide when moving machine during preparation for transport procedures (driving up and

down ramps, onto airdrop platform or onto rail flatcars). Failure to use a ground guide may result in an acci-

dent, causing death or injury to personnel or damage to equipment.

Use extreme caution when driving sectionalized tractor with stability skids and no ROPS/FOPS. Use first gearforward or reverse and low idle ONLY. Ground guide or ground safety officer assistance is required to monitor

path in front of front stability skid, to avoid obstacles and direct tractor operation. Failure to follow this warn-

ing may result in injury or death to personnel or damage to equipment.

Use assistance and handle windshield with caution to ensure it does not become damaged. Failure to do so may

damage windshield or cause personnel injury from cut glass if windshield breaks.

Use extreme caution when climbing on ladder. Failure to exercise caution may result in a fall, causing injury to

personnel.

Removal of upper handrail on right side of tractor leaves right side of tractor without any means to safely climb

on machine. Use caution when climbing on right side if upper handrail has been removed. Failure to do so may

result in injury to personnel.

Do NOT remove exhaust stack until it has cooled to the touch. Wear gloves and protective cloth-

ing as required to guard against burns. Failure to follow this warning may cause personnel

injury.

WARNINGPRESSURIZED AIR

Do NOT disconnect any air system lines or fittings unless engine is shut down and air system pressure is

relieved. Failure to follow this warning could result in serious injury to personnel.

Always wear eye protection when disconnecting air lines. Residual air will be expelled. Failure to follow this

warning may result in serious eye injury.


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WARNINGPRESSURIZED COOLING SYSTEM

DO NOT service cooling system unless engine has been allowed to cool down. This is a pressurized coolingsystem and escaping steam or hot coolant will cause serious burns.

DO NOT remove cooling system radiator cap when engine is hot. Allow engine to cool down. Failure to follow

this warning may cause serious burns.

Wear effective eye, glove, and skin protection when handling coolants. Failure to do so may cause injury.

WARNINGSLAVE STARTING

When slave starting tractor:

Use NATO slave cable that does NOT have loose or missing insulation.

DO NOT proceed if suitable cable is not available.

DO NOT use civilian-type jumper cables.

DO NOT allow disabled and booster machines to come in contact with each other at any time during slave

starting

Failure to follow this warning may result in injury or death to personnel.

WARNINGSOLVENT CLEANING COMPOUND

Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and low toxic material.

However, it may be irritating to the eyes and skin. Use protective gloves and goggles. Use in well-ventilated

areas. Keep away from open flames and other sources of ignition. Failure to do so may result in injury or

death to personnel.

WARNINGTIRES

Operating machine with underinflated or defective tire may lead to tire failure and loss of traction or control.

Damage to equipment or injury to personnel may result.

Use a self-inflating chuck and stand at a distance behind tire when inflating tire. Failure to do so could result in

injury or death to personnel.


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WARNINGWORK SAFETY

Lifting cables, chains, hooks, and slings used for lifting machine must be in good condition and of

suitable capacity. Failure to follow this warning may result in injury or death to personnel and

damage to equipment.

Improper use of lifting equipment and improper attachment of cables to machine can result in seri-

ous personnel injury and equipment damage. Observe all standard rules of safety.

Hitch and steering movement can reduce clearances suddenly and cause personnel injury. Always stop engine

BEFORE working in area of hitch link.

Configuration changes to cutting edge and cutting edge-to-elevator clearance adjustments should NEVER be

attempted without first securing the bowl by blocking it so that it is firmly supported. Failure to follow this

warning may cause injury to personnel. Use extreme caution when handling heavy parts. Provide adequate support and use assistance dur-

ing procedure. Ensure that any lifting device used is in good condition and of suitable load capac-

ity. Keep clear of heavy parts supported only by lifting device. Failure to follow this warning may

result in death or injury to personnel.


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LIST OF EFFECTIVE PAGES/WORK PACKAGES

Date of issue for original manual is:

Original15 JULY 2005

TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 64 AND TOTAL NUMBER OF WORKPACKAGES IS 172 CONSISTING OF THE FOLLOWING:

Page/WP *Change

No. No.

Cover/(Back Blank) 0

a to h 0A/(B Blank) 0

i to xii 0WP 0001 00 to 0172 00 0

Index-1 to Index 8 0

* Zero in this column indicates an original page or work package.


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TECHNICAL MANUAL HEADQUARTERSTM 5-3800-205-23-1 DEPARTMENT OF THE ARMY

Washington, D.C. 15 July 2005

FIELD MAINTENANCE MANUAL

(INCLUDES UNIT AND DIRECT SUPPORT MAINTENANCE)

FOR

SCRAPER, TRACTOR

ELEVATING, SELF-PROPELLED, 11 CUBIC YARDS, SECTIONALIZED

MODEL 613CS

(NSN 3805-01-497-0697) (EIC: EE4)

and

DISTRIBUTOR, WATER, TANK TYPE,

2525 GALLON CAPACITY, SECTIONALIZED

MODEL 613CWD

(NSN 3825-01-497-0690) (EIC: EEF)

TRACTOR and COMMON COMPONENTS

Table of Contents

PageNumber

VOLUME 1 - TM 5-3800-205-23-1

Warning Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . a

How To Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi

CHAPTER 1 INTRODUCTORY INFORMATION WITH THEORY OF OPERATION

WP 0001 00 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0001 00-1

WP 0002 00 Equipment Description and Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0002 00-1

WP 0003 00 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0003 00-1

REPORTING ERRORS and RECOMMENDING IMPROVEMENTSYou can help improve this publication. If you find any mistakes or if you know of a way to improve the pro-

cedures, please let us know. Submit your DA Form 2028 (Recommended Changes to Equipment Technical

Publications), through the Internet, on the Army Electronic Product Support (AEPS) website. The Internet

address is http://aeps.ria.army.mil. If you need a password, scroll down and click on ACCESS REQUEST

FORM. The DA Form 2028 is located in the ONLINE FORMS PROCESSING section of the AEPS. Fillout the form and click on SUBMIT. Using this form on the AEPS will enable us to respond quicker to your

comments and better manage the DA Form 2028 program. You may also mail, fax or e-mail your letter, DA

Form 2028 direct to: AMSTA-LC-CI/TECH PUBS, TACOM-RI, 1 Rock Island Arsenal, Rock Island, IL

61299-7630. The e-mail address is: [email protected]. The fax number is DSN 793-

0726 or Commercial (309) 782-0726.


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Table of Contents - Continued

Page

Number

CHAPTER 2 TROUBLESHOOTING PROCEDURES

WP 0004 00 Troubleshooting Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004 00-1WP 0005 00 Tests, Inspections, and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005 00-1

WP 0006 00 Troubleshooting Symptom Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0006 00-1

WP 0007 00 Troubleshooting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007 00-1

CHAPTER 3 UNIT MAINTENANCE PROCEDURES

WP 0008 00 Service Upon Receipt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0008 00-1

WP 0009 00 Unit Preventive Maintenance Checks and Services (PMCS) Introduction . . . . 0009 00-1

WP 0010 00 Unit Preventive Maintenance Checks and Services (PMCS) . . . . . . . . . . . . . . 0010 00-1

CHAPTER 4 UNIT LEVEL TRACTOR MAINTENANCE

Engine

WP 0011 00 Rocker Arm Cover Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0011 00-1

WP 0012 00 Crankcase Breather Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012 00-1

WP 0013 00 Engine Oil Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0013 00-1

WP 0014 00 Engine Oil Pan Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0014 00-1

WP 0015 00 Engine Oil Sampling Valve Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0015 00-1

Fuel System

WP 0016 00 Fuel Lines and Fittings Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0016 00-1

WP 0017 00 Fuel Shutoff Solenoid Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0017 00-1

WP 0018 00 Air Cleaner Assembly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0018 00-1

WP 0019 00 Air Intake Hose Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0019 00-1

WP 0020 00 Fuel Governor Hoses and Lines Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 0020 00-1

WP 0021 00 Secondary Fuel Filters and Base Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 0021 00-1WP 0022 00 Ether Cold Start Aid System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0022 00-1

WP 0023 00 Accelerator Pedal Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0023 00-1

WP 0024 00 Throttle Control Cable Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0024 00-1

Exhaust System

WP 0025 00 Exhaust Guard, Exhaust Pipe and Muffler Replacement . . . . . . . . . . . . . . . . . 0025 00-1

Cooling System

WP 0026 00 Hydraulic Oil Cooler Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0026 00-1

WP 0027 00 Radiator Hoses, Tubes, and Clamps Replacement . . . . . . . . . . . . . . . . . . . . . . 0027 00-1

WP 0028 00 Thermostat Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0028 00-1

WP 0029 00 Water Pump Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0029 00-1

WP 0030 00 Belt Tightener Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0030 00-1WP 0031 00 Fan and Fan Drive Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0031 00-1

WP 0032 00 Fan, Alternator, and Water Pump Drive Belts Replacement. . . . . . . . . . . . . . . 0032 00-1

Electrical System

WP 0033 00 Electrical General Maintenance Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . 0033 00-1

WP 0034 00 Alternator Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0034 00-1

WP 0035 00 Starter Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0035 00-1

WP 0036 00 Backup Alarm Switch Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0036 00-1

WP 0037 00 Battery Disconnect Switch Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0037 00-1


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PageNumber

Electrical System - Continued

WP 0038 00 Circuit Breakers Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0038 00-1

WP 0039 00 EMS Panel Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0039 00-1

WP 0040 00 Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0040 00-1

WP 0041 00 Hazard Flasher Unit Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0041 00-1

WP 0042 00 Instrument Panel Gages and Bulbs Replacement . . . . . . . . . . . . . . . . . . . . . . . 0042 00-1

WP 0043 00 Key Start Switch Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0043 00-1

WP 0044 00 Light Switch and Ground Cable Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 0044 00-1

WP 0045 00 Main, Fuel Pump, Start, and Air Intake Heater Relays Replacement . . . . . . . 0045 00-1

WP 0046 00 Neutral Start Switches Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0046 00-1

WP 0047 00 Parking Brake and Emergency Brake Pressure Switches Replacement . . . . . . 0047 00-1

WP 0048 00 Relay Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0048 00-1

WP 0049 00 Rocker Switches Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0049 00-1

WP 0050 00 Parking Light/Blackout Marker Light Maintenance . . . . . . . . . . . . . . . . . . . . . 0050 00-1WP 0051 00 Turn Signal/hazard Flasher Switch Replacement . . . . . . . . . . . . . . . . . . . . . . . 0051 00-1

WP 0052 00 Blackout Drive Light Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0052 00-1

WP 0053 00 Dimmer Switch Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0053 00-1

WP 0054 00 Headlights Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0054 00-1

WP 0055 00 EMS Alarm Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0055 00-1

WP 0056 00 Air Intake Heater Timer Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0056 00-1

WP 0057 00 Work Light Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0057 00-1

WP 0058 00 Stop Lamp Pressure Switch Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0058 00-1

WP 0059 00 Torque Converter Temperature Switch Replacement . . . . . . . . . . . . . . . . . . . 0059 00-1

WP 0060 00 Torque Convertor Temperature Sender Replacement. . . . . . . . . . . . . . . . . . . . 0060 00-1

WP 0061 00 Coolant Temperature Sender Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 0061 00-1

WP 0062 00 Engine and Transmission Speed Sensors Replacement . . . . . . . . . . . . . . . . . . 0062 00-1WP 0063 00 EngineTemperature and Ether Start Aid Temperature Switch Replacement . . 0063 00-1

WP 0064 00 Engine Oil, Fuel Level Relay, and Ejector Detent Pressure

Switches Replacement 0064 00-1

WP 0065 00 Engine Fuel System Pressure Switch Replacement . . . . . . . . . . . . . . . . . . . . . 0065 00-1

WP 0066 00 Service Brake Air Supply Block Solenoid Valve Replacement . . . . . . . . . . . . 0066 00-1

WP 0067 00 Battery and Battery Cables Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0067 00-1

WP 0068 00 Slave Start Receptacle and Cables Replacement. . . . . . . . . . . . . . . . . . . . . . . . 0068 00-1

Transmission

WP 0069 00 Transmission Shift Control Cable Replacement . . . . . . . . . . . . . . . . . . . . . . . . 0069 00-1

WP 0070 00 Transmission Shift Control Cam and Linkage Replacement . . . . . . . . . . . . . . 0070 00-1

WP 0071 00 Transmission Shift Lever and Lock Replacement. . . . . . . . . . . . . . . . . . . . . . . 0071 00-1

WP 0072 00 Transmission Oil Filter and Oil Filter Base Replacement. . . . . . . . . . . . . . . . . 0072 00-1WP 0073 00 Transmission Oil Sampling Valve Replacement. . . . . . . . . . . . . . . . . . . . . . . . 0073 00-1

WP 0074 00 Transmission Oil Cooler Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0074 00-1

Transfer Assembly

WP 0075 00 Transmission Oil Suction Screen and Tube Assembly

(Magnetic Screen) Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0075 00-1

Propeller and Propeller Shafts

WP 0076 00 Lower Prop Shaft Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0076 00-1


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Front Axle

WP 0077 00 Final Drive Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0077 00-1

WP 0078 00 Front Axle Shafts Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0078 00-1

WP 0079 00 Front Spindle Assembly Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0079 00-1

WP 0080 00 Front Wheel, Hub, Brake Disc, and Wheel Bearings and Seals Maintenance . 0080 00-1

WP 0081 00 Differential Lock Control Valve Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 0081 00-1

Brake System

WP 0082 00 Parking Brake Assembly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0082 00-1

WP 0083 00 Air Compressor Governor and Air Compressor Maintenance . . . . . . . . . . . . . 0083 00-1

WP 0084 00 Front Service Brakeshoes Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0084 00-1

WP 0085 00 Skid Steer Control and Air Lines Replacement . . . . . . . . . . . . . . . . . . . . . . . . 0085 00-1

WP 0086 00 Air/Hydraulic Brake Cylinder Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 0086 00-1

WP 0087 00 Brake Caliper Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0087 00-1WP 0088 00 Parking Brake Actuator Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0088 00-1

WP 0089 00 Parking Brake or Emergency Brake Control Valve Replacement . . . . . . . . . . 0089 00-1

WP 0090 00 Service Brake Control Valve Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . 0090 00-1

WP 0091 00 Pressure Protection Valve Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0091 00-1

WP 0092 00 Double Check Valves Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0092 00-1

WP 0093 00 Air Hoses and Tubes Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0093 00-1

WP 0094 00 Air Tanks Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0094 00-1

WP 0095 00 Service Brake Bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0095 00-1

Wheels and Tires

WP 0096 00 Front Tire and Rim Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0096 00-1

SteeringWP 0097 00 Steering Wheel and Column Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0097 00-1

Body and Cab

WP 0098 00 ROPS/FOPS Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0098 00-1

WP 0099 00 Engine Grille, Engine Access Door, and Hood Assembly Replacement . . . . . 0099 00-1

WP 0100 00 Guard Plates Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0100 00-1

WP 0101 00 Fenders Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0101 00-1

WP 0102 00 Windshield Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0102 00-1

WP 0103 00 Seat Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0103 00-1

WP 0104 00 Seat Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0104 00-1

WP 0105 00 Rifle Rack Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0105 00-1

WP 0106 00 Fire Extinguisher and Bracket Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 0106 00-1

Body Accessory Items

WP 0107 00 Rearview and Side Mirrors Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0107 00-1

WP 0108 00 Data Plate and Decal Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0108 00-1

WP 0109 00 Windshield Washer Reservoir and Pump Replacement . . . . . . . . . . . . . . . . . . 0109 00-1

WP 0110 00 Windshield Wiper Arm and Motor Replacement . . . . . . . . . . . . . . . . . . . . . . . 0110 00-1

WP 0111 00 Air Horn Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0111 00-1

WP 0112 00 Air Horn Solenoid Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0112 00-1

WP 0113 00 Air Horn Switch Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0113 00-1
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Hydraulic System

WP 0114 00 Direction Control and Hydraulic Control Levers Replacement . . . . . . . . . . . . 0114 00-1

WP 0115 00 Hydraulic Oil Filters and Bypass Valve Maintenance . . . . . . . . . . . . . . . . . . . 0115 00-1

WP 0116 00 Hydraulic Lines and Fittings Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0116 00-1

WP 0117 00 Hydraulic Oil Sampling Valve Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 0117 00-1

WP 0118 00 Hydraulic Tank Safety Relief Valve Assembly Maintenance. . . . . . . . . . . . . . 0118 00-1

WP 0119 00 Hydraulic Tank Sight Gage Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0119 00-1

WP 0120 00 Hydraulic Tank Filler Cap Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0120 00-1

WP 0121 00 Hydraulic Oil Switch Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0121 00-1

CHAPTER 5 DIRECT SUPPORT LEVEL TRACTOR MAINTENANCE

Engine

WP 0122 00 Engine Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0122 00-1

WP 0123 00 Front and Rear Engine Supports Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 0123 00-1

WP 0124 00 Engine Front and Rear Lifting Brackets Replacement . . . . . . . . . . . . . . . . . . . 0124 00-1

WP 0125 00 Cylinder Head Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0125 00-1

WP 0126 00 Vibration Damper and Pulley Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 0126 00-1

WP 0127 00 Crankshaft Front Seal Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0127 00-1

WP 0128 00 Crankshaft Rear Seal Carrier Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . 0128 00-1

WP 0129 00 Crankshaft Rear Seal Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0129 00-1

WP 0130 00 Flywheel Housing Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0130 00-1

WP 0131 00 Flywheel Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0131 00-1

WP 0132 00 Engine Front Cover Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0132 00-1

WP 0133 00 Rocker Shaft Group Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0133 00-1

WP 0134 00 Engine Oil Filter Base and Oil Cooler Maintenance. . . . . . . . . . . . . . . . . . . . . 0134 00-1

WP 0135 00 Engine Oil Pump Assembly Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0135 00-1

WP 0136 00 Exhaust Manifold Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0136 00-1

WP 0137 00 Intake Manifold Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0137 00-1

Fuel System

WP 0138 00 Fuel Injector Control Linkage Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 0138 00-1

WP 0139 00 Fuel Unit Injector Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0139 00-1

WP 0140 00 Injector Synchronization, Fuel Setting, and Fuel Timing . . . . . . . . . . . . . . . . . 0140 00-1

WP 0141 00 Fuel Transfer Pump and Governor Replacement . . . . . . . . . . . . . . . . . . . . . . . 0141 00-1

WP 0142 00 Aftercooler and Air Inlet Heater Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 0142 00-1

WP 0143 00 Turbocharger Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0143 00-1

Cooling System

WP 0144 00 Radiator Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0144 00-1

WP 0145 00 Fan Drive Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0145 00-1

Transmission/Transfer Assembly

WP 0146 00 Torque Converter Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0146 00-1

WP 0147 00 Transmission/Transfer Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . 0147 00-1

WP 0148 00 Transmission Hydraulic Control Valve Replacement. . . . . . . . . . . . . . . . . . . . 0148 00-1

WP 0149 00 Transmission Oil and Scavenger Pump Replacement. . . . . . . . . . . . . . . . . . . . 0149 00-1
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Propeller and Propeller Shafts

WP 0150 00 Upper Prop Shaft Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0150 00-1

Front Axle

WP 0151 00 Front Axle Assembly Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0151 00-1

WP 0152 00 Differential and Bevel Gear Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0152 00-1

Steering

WP 0153 00 Steering Hydraulic Cylinders Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 0153 00-1

WP 0154 00 Steering Hydraulic Control Valve Replacement . . . . . . . . . . . . . . . . . . . . . . . . 0154 00-1

Frame, Towing, and Articulation Systems

WP 0155 00 Draft Frame, Hitch, and Tractor Frame Pins and Bearings Replacement. . . . . 0155 00-1

WP 0156 00 Steering Link Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0156 00-1

Body and Cab

WP 0157 00 Windshield Glass Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0157 00-1

Hydraulic System

WP 0158 00 Hydraulic and Steering Pump Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 0158 00-1

WP 0159 00 Elevator/Water Hydraulic Pump Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 0159 00-1

WP 0160 00 Main Control Valve Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0160 00-1

WP 0161 00 Elevator/Water Pump Control Valve Replacement. . . . . . . . . . . . . . . . . . . . . . 0161 00-1

WP 0162 00 Hydraulic Tank Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0162 00-1

CHAPTER 6 COMPONENTS OF END ITEM (COEI) MAINTENANCE

WP 0163 00 Container Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0163 00-1

WP 0164 00 Container Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0164 00-1

WP 0165 00 Cutting Edge Wheels and Load Transfer Axles Repair . . . . . . . . . . . . . . . . . . 0165 00-1

WP 0166 00 Load Transfer Relief Valve and Hose Assembly Repair . . . . . . . . . . . . . . . . . 0166 00-1

WP 0167 00 Auxiliary Fuel Tank Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0167 00-1

CHAPTER 7 SUPPORTING INFORMATION

WP 0168 00 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0168 00-1

WP 0169 00 Maintenance Allocation Chart (MAC) Introduction. . . . . . . . . . . . . . . . . . . . . 0169 00-1

WP 0170 00 Maintenance Allocation Chart (MAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0170 00-1

WP 0171 00 Expendable and Durable Items List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0171 00-1

WP 0172 00 Tool Identification List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0172 00-1

WP 0173 00 Torque Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0173 00-1

WP 0174 00 Preparation for Storage or Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0174 00-1

WP 0175 00 List of Principle Caterpillar Dealers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0175 00-1

WP 0176 00 Nuclear, Biological, and Chemical (NBC) and ElectroMagnetic Pulse

(EMP) Susceptible Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0176 00-1

WP 0177 00 Warranty Information (Caterpillar, Inc.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0177 00-1

WP 0178 00 Warranty Information (All Except Caterpillar, Inc.). . . . . . . . . . . . . . . . . . . . . 0178 00-1

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index-1
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PageNumber

VOLUME 2 - TM 5-3800-205-23-2

CHAPTER 1 UNIT LEVEL SCRAPER MAINTENANCE

Fuel System

WP 0001 00 Fuel Pump, Hoses, and Tubes Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 0001 00-1

WP 0002 00 Fuel/Water Separator Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0002 00-1

Electrical System


WP 0004 00 Ground Straps Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004 00-1

WP 0005 00 Composite Light Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005 00-1

WP 0006 00 Blackout Light Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0006 00-1

WP 0007 00 Fuel Level Sending Unit and Dial Sensor Replacement . . . . . . . . . . . . . . . . . 0007 00-1

WP 0008 00 Backup Alarm Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0008 00-1

Axles

WP 0009 00 Rear Hub and Disc Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0009 00-1

Brake System

WP 0010 00 Air/Hydraulic Brake Cylinder Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010 00-1

WP 0011 00 Rear Service Brakeshoes and Caliper Replacement . . . . . . . . . . . . . . . . . . . . . 0011 00-1

WP 0012 00 Air Hoses and Tubes Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012 00-1

WP 0013 00 Quick-Release Valve Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0013 00-1

WP 0014 00 Brake Lines Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0014 00-1

WP 0015 00 Service Brakes Bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0015 00-1

Wheel and Tire

WP 0016 00 Rear Tire and Rim Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0016 00-1

Body and Cab

WP 0017 00 Toolbox and Rear Deck Cover Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 0017 00-1

Body and Accessory Items

WP 0018 00 Data Plate Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0018 00-1

Hydraulic System

WP 0019 00 Elevator Motor Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0019 00-1

WP 0020 00 Hydraulic Lines and Fittings Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0020 00-1

WP 0021 00 Check Valve and Lift Cylinder Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 0021 00-1Scraper System

WP 0022 00 Elevator Assembly Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0022 00-1

WP 0023 00 Elevator Flights and Chains Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0023 00-1

WP 0024 00 Elevator Guard Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0024 00-1

WP 0025 00 Elevator Chain Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0025 00-1

WP 0026 00 Elevator Chain Idler Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0026 00-1

WP 0027 00 Ejector Clearance Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0027 00-1

WP 0028 00 Cutting Edges and Router Bits Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 0028 00-1
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Axles

WP 0029 00 Rear Wheel Bearings and Seal Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 0029 00-1

Hydraulic System

WP 0030 00 Floor Check Valve Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0030 00-1

WP 0031 00 Ejector Cylinder Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0031 00-1

WP 0032 00 Floor Cylinder Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0032 00-1

Scraper System

WP 0033 00 Elevator Assembly Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0033 00-1

WP 0034 00 Elevator Chain Idler Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0034 00-1

WP 0035 00 Elevator Chain Roller Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0035 00-1WP 0036 00 Elevator Drive Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0036 00-1

WP 0037 00 Ejector Carrier Roller Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0037 00-1

WP 0038 00 Ejector Guide Roller Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0038 00-1

WP 0039 00 Ejector Support Roller Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0039 00-1

WP 0040 00 Sliding Floor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0040 00-1

WP 0041 00 Sliding Floor Roller Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0041 00-1

WP 0042 00 Sliding Floor Link Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0042 00-1

WP 0043 00 Sliding Floor Dump Arm Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0043 00-1


WP 0044 00 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0044 00-1

WP 0045 00 Maintenance Allocation Chart (MAC) Introduction . . . . . . . . . . . . . . . . . . . . . 0045 00-1WP 0046 00 Maintenance Allocation Chart (MAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0046 00-1



WP 0049 00 Torque Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0049 00-1

WP 0050 00 Preparation for Storage or Shipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0050 00-1




Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index -1


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Number

VOLUME 3 - TM 5-3800-205-23-3

CHAPTER 1 UNIT LEVEL WATER DISTRIBUTOR MAINTENANCE

Fuel System

WP 0001 00 Fuel Pump, Hoses, and Tubes Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 0001 00-1

WP 0002 00 Fuel/Water Separator Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0002 00-1

Electrical System


WP 0004 00 Composite Light Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004 00-1

WP 0005 00 Blackout Light Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005 00-1

WP 0006 00 Work Light Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0006 00-1Electrical System - Continued

WP 0007 00 Fuel Level Sending Unit and Dial Sensor Replacement . . . . . . . . . . . . . . . . . 0007 00-1

WP 0008 00 Backup Alarm Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0008 00-1

WP 0009 00 Water Tank Wiring Harness Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0009 00-1

Axles

WP 0010 00 Rear Hub and Disc Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010 00-1

Brake System

WP 0011 00 Air/hydraulic Brake Cylinder Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 0011 00-1

WP 0012 00 Rear Service Brakeshoes and Brake Caliper Replacement . . . . . . . . . . . . . . . . 0012 00-1

WP 0013 00 Air Hose and Tube Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0013 00-1WP 0014 00 Quick-Release Valve Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0014 00-1

WP 0015 00 Brake Lines Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0015 00-1

WP 0016 00 Service Brakes Bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0016 00-1

Wheel and Tire

WP 0017 00 Rear Tire and Rim Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0017 00-1

Body and Cab

WP 0018 00 Rear Handrails and Step Assembly Maintenance . . . . . . . . . . . . . . . . . . . . . . . 0018 00-1

WP 0019 00 Toolbox Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0019 00-1

WP 0020 00 Water Tank Inspection Cover Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 0020 00-1

WP 0021 00 Water Tank Access Cover Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0021 00-1

WP 0022 00 Mudflap and Rear Grabhandle Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 0022 00-1

Body Accessory Items

WP 0023 00 Data Plate Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0023 00-1

Hydraulic System

WP 0024 00 Hydraulic Hoses Maintenance (Draft Arm-to-Water Tank) . . . . . . . . . . . . . . . 0024 00-1

WP 0025 00 Hydraulic Hoses Replacement (Water Tank-to-Hydraulic Motor). . . . . . . . . . 0025 00-1

WP 0026 00 Check Valve and Lift Cylinder Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 0026 00-1
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Water Distributor System

WP 0027 00 Butterfly Valve Assembly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0027 00-1

WP 0028 00 Upper and Lower Spray Bar Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0028 00-1

WP 0029 00 Control Panel and Air Hoses Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0029 00-1

WP 0030 00 Hose Reel Assembly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0030 00-1

WP 0031 00 Water Level Sender Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0031 00-1

WP 0032 00 Water Tank Foot Valve Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . 0032 00-1

WP 0033 00 Suction Inlet Manual Valve and Vacuum Valve Replacement . . . . . . . . . . . . . 0033 00-1

WP 0034 00 Suction Hose Foot Valve Assembly Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . 0034 00-1

WP 0035 00 Water Hose Assemblies, Inlet/Outlet Pipes, and Manifolds Replacement . . . . 0035 00-1

CHAPTER 2 DIRECT SUPPORT LEVEL WATER DISTRIBUTOR MAINTENANCE

Axles

WP 0036 00 Rear Wheel Bearings and Seal Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 0036 00-1

Hydraulic System

WP 0037 00 Water Pump Hydraulic Motor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 0037 00-1

Water Distributor System

WP 0038 00 Water Pump Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0038 00-1

WP 0039 00 Water Pump Housing Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0039 00-1

WP 0040 00 Water Pump Check Valve Assembly Maintenance. . . . . . . . . . . . . . . . . . . . . . 0040 00-1


WP 0041 00 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0041 00-1

WP 0042 00 Maintenance Allocation Chart (MAC) Introduction . . . . . . . . . . . . . . . . . . . . . 0042 00-1

WP 0043 00 Maintenance Allocation Chart (MAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0043 00-1



WP 0046 00 Torque Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0046 00-1

WP 0047 00 Preparation for Storage or Shipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0047 00-1




Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index-1


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HOW TO USE THIS MANUAL

INTRODUCTION

1. This manual is designed to help you perform troubleshooting and maintenance on the 613CS Scraper and the 613CWD

Water Distributor.

2. This manual is divided into volumes and written in work package format:

a. Volume 1 addresses tractor/common components and procedures. Volume 2 addresses scraper unique components.

Volume 3 addresses water distributor unique components.

b. Chapters divide the manual into major categories of information (e.g.,Introductory Information with Theory of

Operation, Troubleshooting Procedures, Unit Maintenance Procedures, Unit Level Tractor Maintenance, Direct

Support Level Tractor Maintenance, Components of End Item (COEI) Maintenance, Unit Level Scraper Mainte-

nance, Direct Support Level Scraper Maintenance, Unit Level Water Distributor Maintenance, Direct Support

Level Water Distributor Maintenance, and Supporting Information).

c. Each chapter is divided into work packages, which are identified by a 6-digit number (e.g., 0001 00, 0002 00, etc.)

located on the upper right-hand corner of each page. The work package page number (e.g., 0001 00-1, 0001 00-2,

etc.) is located centered at the bottom of each page.

d. If a Change Package is issued to this manual, added work packages use the 5th and 6th digits of their number to

indicate new material. For instance, work packages inserted between WP 0001 00 and WP 0002 00 are numbered

WP 0001 01, WP 0001 02, etc.

3. Scan through this manual to become familiar with its organization and contents before attempting to operate or maintain

the equipment.

CONTENTS OF VOLUME 1 OF THIS MANUAL

1. A Warning Summary is located at the beginning of this manual. Become familiar with these warnings before operating or

performing maintenance on the scraper or water distributor.

2. A Table of Contents, located in the front of this manual, lists all chapters and work packages in the publication.

a. The Table of Contents also provides Reporting Errors and Recommending Improvements information and DA

Form 2028 addresses, for the submittal of corrections to this manual.

b. If you cannot find what you are looking for in the Table of Contents, refer to the alphabeticalIndex at the back of

this manual.

3. Chapter 1,Introductory Information with Theory of Operation , provides general information on the equipment.

4. Chapter 2, Troubleshooting Procedures, contains a Troubleshooting Symptom Index. If the machine malfunctions, this

index should always be consulted to locate the appropriate troubleshooting procedure.

5. Chapter 3, Unit Maintenance Procedures, contains Service Upon Receiptand PMCS.

6. Chapter 4, Unit Level Tractor Maintenance, provides instructions on Unit level maintenance tractor components.

7. Chapter 5,Direct Support Level Tractor Maintenance, provides instructions on DS level maintenance of the tractor.

8. Chapter 6, Components of End Item (COEI) Maintenance, contains maintenance of the components of end item.

9. Chapter 7 includes Supporting Information: References; Maintenance Allocation Chart (MAC) Introduction, Mainte-

nance Allocation Chart (MAC);Expendable and Durable Items List; Tool Identification List; Torque Limits Preparation

for Storage or Shipment; List of Principal Caterpillar Dealer; and NBC and EMP Susceptible Components.

FEATURES OF THIS MANUAL

1. WARNINGs, CAUTIONs, NOTEs, subject headings, and other important information are highlighted in BOLD print as a

visual aid.
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WARNINGA WARNING indicates a hazard which may result in death or serious injury.

CAUTIONA CAUTION is a reminder of safety practices or directs attention to usage practices that may result in dam-

age to equipment.

NOTEA NOTE is a statement containing information that will make the procedures easier to perform.

2. Statements and words of particular interest may be printed in CAPITAL LETTERS to create emphasis.

3. Within a procedural step, reference may be made to another work package in this manual or to another manual. These ref-

erences indicate where you should look for more complete information.

If you are told: Remove Rocker Arm Cover (WP 0011 00), go to Work Package 0011 00 in this manual for instruc-

tions on replacing the rocker arm covers.

4. Illustrations are placed after, and as close to, the procedural steps to which they apply. Callouts placed on the art may be

text or numbers, or both; whichever method is easier for the soldier.

5. Numbers located at lower right corner of art (e.g. 390-001; 390-002, etc.) are art control numbers and are used for tracking

purposes. Disregard these numbers.

6. Dashed leader lines used in the Lubrication Chart in WP 0010 00 (PMCS Introduction) indicate that called out lubrication

points are located on both sides of the machine.

7. Technical instructions include metric units as well as standard units. For your reference, a Metric Conversion Chartis

located on the inside back cover of this manual.

NOTEIf at any time you are unsure how to use this manual or you cannot locate the information you need, notify

your supervisor.


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INTRODUCTORY INFORMATION WITH

THEORY OF OPERATION


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GENERAL INFORMATION 0001 00

SCOPE

1. Type of Manual. This manual is for use in performing Field Maintenance (includes Unit and Direct Support Mainte-

nance) on the 613CS Scraper and 613CWD Water Distributor, components of the Airborne Scraper Water DistributorSystem (ASWDS).

2. Equipment Name and Model Number.

a. Scraper, Tractor, Elevating, Self-Propelled, 11 Cubic Yards, Sectionalized, Model 613CS.

b. Distributor, Water, Tank Type, 2525 Gallon Capacity, Sectionalized, Model 613CWD.

3. Purpose of Equipment.

a. The 613CS Scraper is used to self-load, haul, dump, and spread soil in worldwide earthmoving and construction

projects by U.S. Army forces in engineer troop support.

b. The 613CWD Water Distributor provides dust control, soil stabilization, and power washing capabilities in world-

wide earthmoving and construction projects by U.S. Army forces in engineer troop support.

MAINTENANCE FORMS, RECORDS, AND REPORTS

Department of the Army forms and procedures used for the equipment will be those prescribed by DA Pam 738-750,

Functional Users Manual for the Army Maintenance Management System(TAMMS), as contained in the Maintenance Man-

agement Update.

REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIRS)

If your machine needs improvement, let us know. Send us an EIR. You, the user, are the only one who can tell us what

you dont like about your equipment. Let us know why you dont like the design or performance. Put it on an SF Form 368

(Product Quality Deficiency Report). Mail it to us at: Commander, U.S. Army Tank-automotive and Armaments Command,

ATTN: AMSTA-AC-NML, Rock Island, Illinois 61299-7630. Well send you a reply.

CORROSION PREVENTION AND CONTROL (CPC)

1. Corrosion Prevention and Control (CPC) of Army materiel is a continuing concern. It is important that any corrosion

problems with this item be reported so that the problem can be corrected and improvements can be made to prevent the

problem in future items.

2. While corrosion is typically associated with rusting of metals, it can also include deterioration of other materials, such as

rubber and plastic. Unusual cracking, softening, swelling, or breaking of these materials may be a corrosion problem. If a

corrosion problem is identified, it can be reported using SF Form 368 (Product Quality Deficiency Report). Use of key

words such as corrosion, rust, deterioration, or cracking will ensure that the information is identified as a CPC

problem. The form should be submitted to the address specified in DA Pam 738-750.

THREAT OF NUCLEAR, BIOLOGICAL, AND CHEMICAL (NBC) CONTAMINATION

1. The 613C machine incorporates a CARC painted exterior. Materials used in the machine are metal, rubber, plastic, fabric,

and glass.

2. In the event of NBC contamination, decontaminants for these surfaces and materials are listed in FM 3-5. For decontami-

nation procedures, refer to FM 3-7 and to TM 5-3800-205-10-1 or TM 5-3800-205-10-2, Operation Under Unusual Con-

ditions.

3. For a list of 613C susceptible components, refer to WP 0176 00 in this manual.
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ELECTROMAGNETIC PULSE (EMP) EXPOSURE

1. Components listed and designated as EMP susceptible may be damaged by EMP exposure. If the machine is exposed to

an EMP incident, verify proper operation and repair as necessary.

2. For a list of 613C susceptible components, refer to WP 0176 00 in this manual.

OZONE DEPLETING SUBSTANCES

Listing to be provided by requiring activity.

DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE

For destruction of Army materiel to prevent enemy use, refer to TM 750-244-3.

PREPARATION FOR STORAGE OR SHIPMENT

For preparation for storage or shipment procedures, refer to WP 0174 00.

WARRANTY INFORMATION

The machines are warranted byCaterpillar Inc. in accordance with TM 5-3800-205-10-1 or TM 5-3800-205-10-2. War-

ranty starts on the date found in block 23, DA Form 2408-9 in the logbook. Report all defects in material or workmanship to

your supervisor, who will take appropriate action through your Unit Maintenance shop.

LIST OF ABBREVIATIONS/ACRONYMS

NOTERefer to ASME Y14.38-1999 for standard abbreviations.

ABBREVIATION/ACRONYMS DEFINITION

AAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Additional Authorization List

AAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Association of American Railroads

AOAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Army Oil Analysis Program

ASWDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Airborne Scraper Water Distributor System

BDC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bottom Dead Center

BFOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bridgestone/Firestone Off Road

BII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Basic Issue Items

C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Centigrade or Celsius

CAGEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Commercial and Government Entity Code

CARB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . California Air Resources Board

CARC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chemical Agent Resistant Coating

CCA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cold Cranking Amps

CFR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Code of Federal Regulations

CID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cubic Inch Displacement

cm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Centimeter

COEI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Components of End Item

CONUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Continental United States

CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Corrosion Prevention and Control
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LIST OF ABBREVIATIONS/ACRONYMS - CONTINUED


DAP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Decontamination ApparatusECM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Module

EIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment Improvement Recommendations

EMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ElectroMagnetic Pulse

EMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Monitoring System

EPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental Protection Agency

F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fahrenheit

FRC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel-air Ration Control

ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Feet

gal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gallons

GCWR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gross Combination Weight RatingGET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ground Engaging Tools

GIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gabarit International de Chargement

gpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gallons per minute

GVWR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gross Vehicle Weight Rating

HAZMAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hazardous Material

IAW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . In Accordance With

ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . International Organization for Standardization

ISU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Internal Airlift/Helicopter Slingable Container Unit

kg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilogram

km . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .KilometerkPa. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilopascal

kph. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilometers per Hour

kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Kilowatt

in.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inches

l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Liter

lb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pounds

lb-ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pound Foot

LC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Load Center

lph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Liters per Hour

m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Metersmm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Millimeter

mph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Miles per hour

MSDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Material Safety Data Sheets

MTMC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Military Traffic Management Command

MTMCTEA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Military Traffic Management Command Transportation Engineering Agency

NATO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . North Atlantic Treaty Organization

NBC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nuclear, Biological, and Chemical


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LIST OF ABBREVIATIONS/ACRONYMS - CONTINUED


Nm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Newton MeterNSN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .National Stock Number

OCONUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outside Continental United States

OSHA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Occupational Safety and Health Administration

PMCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preventive Maintenance Checks and Services

Qty. . .

Documents

TM 5-3800-205-23-1 PART 1 MODEL 613CS AND MODEL 613CWD