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Tooltech Global Engineering, is a decade old company. We offer complete solution capability for Mechanical Engineering from concept design to manufacturing, ranging from CAD modeling to FEA Simulation and Validation for Advanced Engineering Applications across industry verticals including:Industrial Engineering | Automotive | Aerospace | Ship Design
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a new way of delivering engineering solutions
ISMS – ISO 27001:2005QMS – ISO 9001:2008
General/Industrial Engineering Aerospace Ship Design/Marine EquipmentAutomotive
Tooltech, is a leading Remote Engineering Design and Simulation solutions provider.
We offer end-to-end solution capability from concept design to product development, for
Advanced Engineering Applications, across various industry sectors like.
Automotive | General Engineering | Ship Design | Aerospace | Oil & Gas
We seamlessly combine European Engineering maturity with Indian skills, to create a “Mix
Model”, which we have pioneered, to enhance customer’s competitiveness.
Demonstrated competence in the set up, management and engineering deliverables for
‘Dedicated Client Centers’
Multinational Engineering Resource Pool of over 200.
About Us
Delivery Solutions
Execution in Tooltech Europe Office
or Client Location
Local engineering competence,
language, culture and client co-
ordination
Client has control over operations,
intellectual property & data protection
Local Model
Traditional – Local Model Traditional OutsourcingTooltech’s New Ways
Project leader at Client end / Tooltech Office
Seamless Execution at Tooltech Europe &
India
Optimal Engineering Strategy as this model:
Gives best price performance ratio
Lowers operational costs
Shortens lead time
Gives clients complete control over operations
Mix Model
Execution in low cost Delivery Centers
Lowest operational costs
Shorter lead time
Business commitment
Off-shore Model
Client
TT India
TT Europe
TT IndiaTT Europe
Client
Client
TT Europe
Cost Saving Potential in a Mixed Model Operation
Live Examples Captured
Average Cost
Leading European Car Manufacturer
Leading European Heavy Equipment Manufacturer
Upto 40% Cost & Lead Time Saving in the 3rd year of operation
Team Member Ratio
European: Indian
Indian efficiency
Year 1 - 60 % | Year 2 – 80 % | Year 3 – 95 %
Capabilities in all Major Software
CATIA V4
CATIA V5
SolidWorks
Vertex G4 Pro-Engineer NX
SolidEdge
AUTOCAD
MDT
Inventor
CAD
CAE
Pre / Post-Processor
Hypermesh
Ansa
Patran
FEMOD
ANSYS
Animator
Solvers
Abaqus
LS-Dyna
Ansys
Nastran
Pamcrash
CFD
Pre- Processor:
Gambit
Solver & Post-Processing
Fluent
T-Grid
Tribon
Project & Quality Management
INITIATION
PLANNING
EXECUTIONMONITOR &
CONTROL CLOSING
Project Scope &Feasibility
Create WBS | Assign Task Schedule | Quality Plan
Resource Plan | Knowledge assessment and acquisition
plan| Risk Mitigation Plan
Detailed Execution Procedure
Train and Develop Project Team
Document processes
Capture lessons Learned
Update Knowledge Base
Schedule Control | Know how up
gradation Perform | Quality Control
Maintain Competency
Map Organize UtilizeCapture Transfer
Concurrent Knowledge Management Process for enrichment and
future use
Assimilation of Knowledge Management Processes in
Project Management
Over the years, we have devised and implemented strong processes to maintain business continuity and project delivery independent of people.
QMS – ISO 9001:2008
Data Handling, Security, & Isolation
Tooltech Network-
Sufficiency of network capacity is
monitored continuously to ensure
that delivery to the Client is
seamless
–Application Server
–DataserverRouter
Tooltech license Network
License Servers
Switch
Internet Cloud – DATASERVER
– Application Server
– Domain Controller
Workstations & Desktop
Managed Switches
Firewall
Internal network
Speed1 Gbps
Workstations & Desktop
Isolated Client Network Router
Access Denied
IPSec VPN
Switch
Router
We use Safe Data Transfer protocols such as FTP, VPN, OFTP
ISMS – ISO
27001:2005
Isolated Client Network - Tooltech has established a segregated and dedicated network for directly accessing the Client's
network thus ensuring data security network
Tooltech License Network - Used to share license for both Tooltech and Client network. The communication is one way
Case Studies by Vertical
In accordance with Non – disclosure and Confidentiality agreements,
certain Client names & confidential project information are omitted. All
names, information and diagrams that follow, are mentioned with prior
permission of the concerned Client.
ACTIVITIES
Material Handling
& Heavy
Machinery
Industrial &
Process
Equipments
Paper & Wood
Machinery
Marine
Equipments
Civil
Construction
Piping
Design
Component Design
Value Engineering / Design
Optimization
Manufacturing Feasibility
Study
Detailed Design
Design Automation
Reverse Engineering
Design Data Porting
Product Catalogue / Library
Skill Matrix – Design
General Engineering (DESIGN)
Industrial & Process
Equipments
Paper & Wood
Machinery
Marine Equipments
Civil Construction
Piping Design
Tool DesignMaterial Handling
& Heavy Machinery
CIVIL CONSTRUCTION
Detail design of:
Exterior sections (glass, aluminum) & glass
panels for commercial buildings
Trustle & structural members of material
handling system
PAPER & WOOD MACHINERY
Design data porting of Wood chipper machinery
Design automation of:
Dewatering unit
Conventional sym roll
Panel board machineries like auxiliary wagon,
belt conveyors etc
Detailed design of Dryer & wire section units
Design data porting of Paper unwinder
Design modification & detailing of various
assemblies of chemical & mechanical pulp units
Detailed design & design automation of
Various units of plywood machinery layout
INDUSTRIAL & PROCESS EQUIPMENTS
Design automation of slaker tank assembly
Design data porting for:
Separators
Double suction centrifugal pumps & accessories
Grinding machines
Industrial washing machine
Detailed design of:
Crusher in swarf handling
Hydra draw bench
Tank cell in floatation unit of mineral processing
machinery (to ansi standard)
Reverse engineering & CFD analysis of Valve body
Generate catalogue & e-library for Gas generators
Re-engineering of:
CO2 generating & extracting unit
Raw-water filtration equipment
Concept & detail design of Tailing lines, Platforms,
overflow pipe, Rack assembly for mining machinery
Examples of CAD/Design Projects :
PIPING DESIGN
Reverse engineering of Hydraulic fittings adaptors
Detailed design of Hydraulic piping systems
MARINE EQUIPMENTS
Design automation of Driveshaft.
Concept design of Marine exhaust manifold using
composites.
Detailed design of:
Offshore & Marine Cranes
Lift-Away Hatch covers
Winches
Design & strength analysis of Gear box
Concept design, design automation & detailed
design of Ramp way doors
Design automation & detailed design of Quarter
ramps & Folding ramps
Generate 3d web library & lighter 3d models for
Gears & Engines
Generate catalogue & e-library for Mechanical &
Hydraulic fittings
Examples of Other CAD/Design Projects :
MATERIAL HANDLING & HEAVY
MACHINERY
Design of Fork lift mechanisms
Detailed design of Truck trailers
Design automation of Conveyor belt idler rollers
Design data porting & detail design of assembly
fixtures of Locomotive couplers & accessories
Detailed design of Dairytainer
Simplification for Belt conveyors, Screw
conveyors, Bin actuator, Hopper, Hopper scale
Detailed design & design standardization of
Seed & grain crushing machinery
Detailed design of various units of Tunneling
& Mining equipments
Product catalogue images for truck mounted
Hydraulic platform
AUTOMATION
Development of PLC ladder logic for Billet handling line
in LVL process for a global supplier of technology to
wood products industry, using Omron Cx-Pogrammer
General Engineering (ANALYSIS)
Structural Strength /Durability Analysis
NVH / Acoustic Analysis
CFD AnalysisMold Flow Analysis
Structural
Strength Types
of Analysis
Pre- Processing Processing /Solving Post-Processing
Hypermesh ANSAAbaqus-
ImplicitNastran Ansys Optistruct
FE Safe/
FEMFATAnsys
Hyper-
works
Abaqus-
viewer
Linear Static
Non-Linear
Static
Thermal
Analysis
Couple field
Analysis
Thermal -
Electrical
Analysis
Parametric
Modeling
Durability
Analysis
Skill Matrix: Analysis
LINEAR & NON LINEAR ANALYSIS
Non- Linear Fin Forming Process
Parametric Modeling & Analysis using
Ansys
Ramp Door Stress Analysis
Optimization of Lift-away Hatch Covers
Fin forming analysis
DYNAMIC ANALYSIS
Dynamic Analysis of Rear Bike Carrier
Examples of Other CAE/Analysis Projects:
NVH ANALYSIS
Frequency response analysis of Railway Bridge.
Modal analysis of inlet manifold
IMPACT /DROP TEST ANALYSIS
Drop test analysis of twin screws inside the pump
chamber
Drop test of screw driver handle
FATIGUE ANALYSIS
Fatigue Analysis of Grinding mill/Ball mill as per BS
7608
Fatigue Analysis of Engine Assembly
THERMAL ANALYSIS
Coupled Field Analysis of Hot Runner
Thermal Analysis of Inlet Manifold
Automotive- Capabilities
Concept
Master sections
Packaging
A Class Surface
Manufacturing Feasibility
Detailed Design
Series Development
Series Production Supervision
2D – 3D Modeling
Software Conversion
Reverse Engineering
Linear / Non Linear Material
Small / Large Deformation
(Non-linear Geometry)
Manufacturing Engineering
•CAD
Analysis
FE – Modeling (2D, 3D)
Durability
Pedestrian Safety
Strength & NVH
Interior & Exterior
Design & Development
Body Design
Digital Mock Ups
Tool Design
Material Handling
S.P.M
Full Vehicle
Crash Analysis
Interiors
Seatings
Sub Level Systems
Implicit / Explicit Solving Algorithm
•CAE
Automotive:
Concept and Pre-Development of Instrument panel
Concept Design and Prototypes of Door Panel
Design and development of luggage compartment
Concept Design for Underbody floors, heat isolation shields, sound isolation shields, wheel house covers
Concept for Bumper, sillbord, trim strip
Concept Design of Floor, upper body, front end
Concept design for doors, covering and openings.
Crash Simulation for BIW and component level
Pedestrian Safety-Head Impact and Lower Leg Impact
NVH and Strength analysis for BIW and component level
Strength analysis for Seat Belt Anchorage
CFD Analyses of Engine Assembly
Fatigue Analysis of Engine Assembly
Powertrain and Transmission analysis
Examples for Other CAD/CAE Projects
Marine Design
Large Merchant Vessels
(Cruise, Ro-Ro, Ro-Pax)
Special Vessels
(MSV, OSV, Fishing Vessels, Semisubmersible conversion, FPSO)
Marine Equipments
(Hatch cover, winches, Gearbox)
Hull Outfitting Interior
Concept Design
Basic Design a a
Detail Design a a a
3D modeling a a a
Production Drawing a a a
Nesting a
Installation drawing a a a
Bill of Materials a a a
Software skills
(Tribon, Foran, CatiaV5, Autocad)a a a
Legacy conversion a a a
Skill Matrix – Marine Vertical
Marine:
Detail Design of Hull and outfit
Modeling, Fabrication Drawing, Nesting and Pre-Fab Drawings
Detail design of ship interiors
Detail Design and Modification of Hatch Covers
Strength and Fatigue analysis of Hatch Covers
3D Modeling of Gear box
Analysis and Design optimization of reduction Gear box
3D Modeling of Cranes
Modeling & Manufacturing Drawings of Winch Assembly
Fatigue Analysis of Cylinder Head
Band Break Analysis of Winch Assembly
Design Analysis of Turbine Hanger and Turbine Hanger Running Tool
Examples of Other CAD/CAE Projects
Aerospace Design & Engineering
Styling Interior Design CAEDevelopment & Procurement
FitmentTesting &
Documentation
Styling Interior design CAE Development &
ProcurementFitment
Testing &
Documentation
A class surfacing a
Concept Design a
Panel Upholstery a a a a
Interior accessories a a a a a a
Lighting & electrical a a a a
Manufacturing Feasibility study a a
Detailed design a a a
Manufacturing drawing creation a
Tolerance analysis a
Tooling development a
Service / Operator’s Manual a
Reverse Engineering a
Software porting a
Legacy conversion a
Skill Matrix – Aerospace Vertical
Aerospace:
Design & Manufacture of a VVIP Military Helicopter Interior in compliance with FAR Part 29
Static & Buckling Analysis of a Turbine Casing
Example of Other CAD/CAE Projects
Why Tooltech
Complete Solutions (CAD, CAE, CAM)
Indo – European collaboration
Best price-performance ratio
No compromise on quality
Client driven customized delivery models
3
21
End to End Solution for Design, Development & Productionization Programmes
Operational Mix Model for best Design: Cost Experience
Quick Ramp Up of Qualified Man Power Onsite & Offshore
Our Global Locations
Tooltechsoft Sweden
Filial Till Tooltech Global
Engineering Pvt. Ltd.
Plejadgatan 3,
41757 Göteborg, Sweden
Tel: +46 768814102
Email: [email protected]
Tooltech Deutschland GmbH
Frankfurter Ring 117,
80807 München,
Germany
Tel: +49 -89 3220 92 250
Fax: +49 -89 3220 92-25
Email: [email protected]
HEAD OFFICE
Tooltech Global Engineering Pvt. Ltd.
401 Beta 1, Gigaspace,
Viman Nagar, Pune 411 014, India
Tel: +91 -20 -30511200
Fax: +91 -20 -30511201
Email: [email protected]
www.tooltech.net
Tooltech Europe Oy
Spektri Duo, 3rd Floor
Metsänneidonkuja 6,
02130 Espoo, Finland
Tel: +358 40 5631205
Email: [email protected]
Tooltech Romania
Sos. Borsului nr. 20,
410605 Oradea,
Romania
Tel: +40 -72 -8837788
Email: [email protected]
Tooltech Global Engineering Pvt. Ltd.
2nd Floor C Block, Kushal Garden Arcade,
1A Peenya Industrial Area, IInd Phase,
Bangalore 560 058, India
Tel: +91-80-41256556
Mob: +91 80888 86055
Email: [email protected]
