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TP48200A-D17B6 V300R001 User Manual Issue 01 Date 2012-07-13 HUAWEI TECHNOLOGIES CO., LTD.

TP48200A-D17B6 User Manual (V300R001_01)

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TP48200A-D17B6 V300R001

User Manual

Issue 01

Date 2012-07-13

HUAWEI TECHNOLOGIES CO., LTD.

Issue 01 (2012-07-13) Huawei Proprietary and Confidential

Copyright © Huawei Technologies Co., Ltd

i

Copyright © Huawei Technologies Co., Ltd. 2012. All rights reserved.

No part of this document may be reproduced or transmitted in any form or by any means without prior

written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.

All other trademarks and trade names mentioned in this document are the property of their respective

holders.

Notice

The purchased products, services and features are stipulated by the contract made between Huawei and

the customer. All or part of the products, services and features described in this document may not be

within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,

information, and recommendations in this document are provided "AS IS" without warranties, guarantees or

representations of any kind, either express or implied.

The information in this document is subject to change without notice. Every effort has been made in the

preparation of this document to ensure accuracy of the contents, but all statements, information, and

recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.

Address: Huawei Industrial Base

Bantian, Longgang

Shenzhen 518129

People's Republic of China

Website: http://www.huawei.com

Email: [email protected]

TP48200A-D17B6

User Manual About This Document

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Copyright © Huawei Technologies Co., Ltd

ii

About This Document

Purpose

This document describes the TP48200A-D17B6 in terms of its features, structure, components,

installation, commissioning, and maintenance.

Intended Audience

This document is intended for:

Sales engineers

Technical support personnel

Maintenance personnel

Symbol Conventions

The symbols that may be found in this document are defined as follows.

Symbol Description

Alerts you to a high risk hazard that could, if not avoided,

result in serious injury or death.

Alerts you to a medium or low risk hazard that could, if not

avoided, result in moderate or minor injury.

Alerts you to a potentially hazardous situation that could, if not

avoided, result in equipment damage, data loss, performance

deterioration, or unanticipated results.

Provides a tip that may help you solve a problem or save time.

Provides additional information to emphasize or supplement

important points in the main text.

TP48200A-D17B6

User Manual About This Document

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Change History

Changes between document issues are cumulative. The latest document issue contains all the

changes made in earlier issues.

Issue 01 (2012-07-13)

This issue is the first official release.

TP48200A-D17B6

User Manual Contents

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iv

Contents

About This Document .................................................................................................................... ii

1 Overview ......................................................................................................................................... 1

1.1 Designation Explanation .................................................................................................................................. 1

1.2 Typical Networking .......................................................................................................................................... 1

1.3 Features ............................................................................................................................................................ 2

1.4 Configuration ................................................................................................................................................... 3

1.5 Working Principles ........................................................................................................................................... 6

2 Component Description ............................................................................................................... 7

2.1 Cabinet ............................................................................................................................................................. 7

2.2 Temperature Control Unit ................................................................................................................................ 8

2.2.1 Overview ................................................................................................................................................. 8

2.2.2 Heater ...................................................................................................................................................... 9

2.2.3 Fan Assembly ........................................................................................................................................ 11

2.3 Rectifier .......................................................................................................................................................... 12

2.3.1 Appearance ............................................................................................................................................ 12

2.3.2 Panel...................................................................................................................................................... 12

2.4 PDU ................................................................................................................................................................ 14

2.4.1 DC PDU ................................................................................................................................................ 14

2.4.2 AC PDU ................................................................................................................................................ 15

2.5 Storage Battery ............................................................................................................................................... 15

2.6 Lamp .............................................................................................................................................................. 17

2.7 Monitoring Unit ............................................................................................................................................. 18

2.7.1 SMU02B ............................................................................................................................................... 18

2.7.2 UIM02D ................................................................................................................................................ 20

2.7.3 LCD User Interface ............................................................................................................................... 26

2.7.4 Web User Interface ................................................................................................................................ 32

3 Safety Precautions ....................................................................................................................... 42

3.1 Overview ........................................................................................................................................................ 42

3.2 Local Safety Regulations ............................................................................................................................... 42

3.3 Grounding Requirements ............................................................................................................................... 42

3.4 Human Safety ................................................................................................................................................. 43

3.5 Equipment Safety ........................................................................................................................................... 43

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3.6 Electrical Safety ............................................................................................................................................. 43

4 Installation and Commissioning.............................................................................................. 46

5 Maintenance ................................................................................................................................. 47

5.1 Routine Maintenance...................................................................................................................................... 47

5.2 Troubleshooting .............................................................................................................................................. 50

5.3 Component Replacment ................................................................................................................................. 58

A Technical Specifications ........................................................................................................... 67

B Acronyms and Abbreviations .................................................................................................. 70

TP48200A-D17B6

User Manual 1 Overview

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1

1 Overview

1.1 Designation Explanation

The TP48200A-D17B6 is an integrated outdoor backup alternating current-to-direct current

(AC-to-DC) power system that employs 48 V, 50 A rectifiers and outputs a maximum of 200

A current.

Figure 1-1 shows the definition of the product name TP48200A-D17B6.

Figure 1-1 Definition of each part in the product name

The TP48200A-D17B6 is used in Class B environments.

The class-B environment refers to rooms in which the humidity and temperature are uncontrollable,

the general outdoor environment including simple sun-shading environment (such as canopy), and

the environment where humidity reaches 100% occasionally.

1.2 Typical Networking

The TP48200A-D17B6, AC power supply, automatic transfer switch (ATS), alternating

current distribution box (ACDB), storage batteries, and related devices constitute a site power

solution. Figure 1-2 shows the positioning of the TP48200A-D17B6 in the typical site power

solution.

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Figure 1-2 TP48200A-D17B6 in the typical site power solution

1.3 Features

The TP48200A-D17B6 supplies stable power to 48 V DC equipment and provides a

maximum current of 200 A.

Easy Installation

The monitoring unit and rectifier are hot-swappable. This facilitates the system installation,

saves maintenance time, and reduces the operational expenditure (OPEX).

Intelligent Hibernation

To improve efficiency, the TP48200A-D17B6 can put one or more rectifiers in hibernation

based on the actual power usage.

High Efficiency

The TP48200A-D17B6 uses rectifiers with a 96% efficiency record.

Low Imbalance Degree of Current Equalization

The imbalance degree of current equalization for rectifiers is less than 5%.

Remote Monitoring

OPEX is reduced when the TP48200A-D17B6 performs comprehensive power management

and battery management functions by connecting to the element management system (EMS).

Wide Range of AC Input Voltage

The AC input voltage of the TP48200A-D17B6 ranges from 346 V AC ~ 415 V AC / 200 V

AC ~ 240 V AC.

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Safety and Regulation Compliance The TP48200A-D17B6 complies with Conformite Europeenne (CE) standards, Technical

Watch-Over Association (TUV) standards.

The power distribution components and the monitoring unit comply with CE standards

and TUV standards.

The rectifier complies with underwriters laboratory (UL), CE, and TUV standards.

Low Noise

The sound power is less than 61 dB(A)@25 ºC and less than 67 dB(A)@45 ºC, and the noise

specifications comply with ETS 300 753 Class 4.1E (rural environment).

High Protection Level

The cabinet protection level is IP55.

Periodic Battery Test

The periodic battery test is used to test battery health. The test allows storage batteries to be

fully charged automatically and then to discharge till the voltage reaches the value of Test End Volt. The test is performed periodically (every 90 days by default).

1.4 Configuration

The TP48200A-D17B6 is a cabinet that houses the fans, rectifiers, monitoring unit, power

distribution unit (PDU), heater, lamp and sensors etc.

Table 1-1 TP48200A-D17B6 Configuration

Item Specifications

Rectifiers (R4850G1) Standard configuration: 3 PCS

Optional configuration: 2 to 4 PCS

Monitoring unit

(SMU02B & UIM02D)

1 PCS

AC input mode Single-phase three-line (L, N, PE)

Three-phase five-line (L1, L2, L3, N, PE)

AC PDU 4 x 25 A/1P MCB, 1 x 63A/4P MCB

16 A European-standard maintenance socket and 10 A

electronic leakage circuit breaker that trips automatically if

the leakage current is 30 mA or greater.

DC PDU Battery low voltage disconnection(BLVD): 2 x 10A/1P

MCB, 6 x 16A/1P MCB, 1 x 10A/1P MCB for lamp

Load low voltage disconnection(LLVD): 4 x 10A/1P MCB,

3 x 16A/1P MCB, 3 x 25A/1P MCB, 1 x 100A/1P MCB

Battery branch: 2 x 125A/1P MCB

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Item Specifications

Heater (HAU03A-01) 1 PCS

Lamp 1 PCS

Sensors Door status sensor: 1 PCS

Smoke sensor: 1 PCS

Battery temperature sensor: 1 PCS

Environment temperature sensor: 2 PCS

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Figure 1-3 TP48200A-D17B6 interior

(1) Fan assembly (2) Monitoring unit (3) Space for rectifiers

(4) Alternating current power

distribution unit(AC PDU)

(5) Direct current power

distribution unit(DC PDU)

(6) Space for customer equipments

(7) Heater (8) Battery rack (9) Base

(10) Terminal block (11) Lamp (12) Door lock

(13) Air filter

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1.5 Working Principles

Working principles are described as follows:

The rectifier converts AC power into –48 V DC power.

The direct currents (DCs) generated by rectifiers converge on a busbar and then divide

into multiple routes.

The monitoring unit monitors operating parameters in real time, analyzes the operating

status, and generates alarms when necessary.

Figure 1-4 Conceptual diagram of TP48200A-D17B6

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2 Component Description

2.1 Cabinet

Figure 2-1 TP48200A-D17B6 cabinet

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Table 2-1 Structures

Item Specifications

Dimensions (H x W x D)

of the cabinet

1725 mm x 700 mm x 750 mm (67.91 in. x 27.56 in. x 29.53

in.)

Dimensions (H x W x D)

of the base

200 mm x 700 mm x 700 mm (7.87 in. x 27.56 in. x 27.56

in.)

Weight <150 kg (without rectifiers and storage batteries)

Space for customer 17 U (755.6 mm [29.75 in.]) for customer equipment and

8 U (355.6 mm [14.00 in.]) for one-layer batteries

9 U (400.1 mm [15.75 in.]) for customer equipment and

16 U (711.2 mm [28.00 in.]) for two-layer batteries

Protection level IP55

Installation Ground installation

Maintenance Operated and maintained from the front

Materials Double-shell aluminum

2.2 Temperature Control Unit

2.2.1 Overview

The temperature control unit of the TP48200A-D17B6 is composed of a direct-cooling unit

and a heater. The direct-cooling unit accelerates the air ventilation and adjusts the temperature

inside the cabinet by using an air-exhaust device, an air-intake device, an air filter, and a fan

assembly. The heater keeps the internal cabinet at an optimal operating temperature.

The direct-cooling unit and heater do not work simultaneously.

The TP48200A-D17B6 with a direct-cooling unit adjusts the fan speed based on the ambient

temperature and the temperature inside the cabinet. If the ambient temperature is far below the

temperature inside the cabinet or the temperature inside the cabinet is lower than the

minimum value, the TP48200A-D17B6 stops the fan. This function saves energy because the

TP48200A-D17B6 is cooled by external air.

Air flows

The direct-cooling unit direct air into the cabinet through the lower part of the door and out of

the cabinet through the upper.

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Figure 2-2 The direct-cooling unit air flows

2.2.2 Heater

A heater ensures a proper operating temperature for the equipment inside the

TP48200A-D17B6.

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Panel

Figure 2-3 HAU03A-01

(1) Alternating current (AC) input port (2) Indicator (3) Alarm port

(4) Control port

Table 2-2 describes the indicators on the heater panel.

Table 2-2 Indicator description

Silk Screen

Color Status Meaning

RUN Green Steady on The heater is powered on and takes a self-test.

Off The heater is not powered on.

ALM Red Off No alarm is generated.

Steady on An alarm is generated and the heater needs to be

replaced.

Specifications

Table 2-3 lists the heater technical specifications.

Table 2-3 Heater technical specifications

Item Specifications

Operating voltage 100-240 V AC

Voltage frequency 45–65 Hz

Operating temperature –40°C to +65°C

Heater startup

temperature

The heater starts when the temperature is below or equal to 0°C.

The value range is -10°C to 0°C.

Heater stop

temperature

The heater stops when the temperature is above or equal to 5°C.

The value range is 5°C to 15°C.

Heating power 500 W

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Connections

HAU03A-01 is connected to the user interface module (UIM02D) of the monitoring unit. The

monitoring unit controls the HAU03A-01 over the dry contact output port (ALM10) on

UIM02D. The HAU03A-01 reports alarm to the monitoring unit over the Boolean value input

ports (DIN5) on UIM02D and the monitoring unit reports the alarm over the dry contact

output port (ALM8) on UIM02D.

To set the parameters of the HAU03A-01, refer to Setting Parameters of the Heater.

Figure 2-4 Connections

2.2.3 Fan Assembly

The fan assembly houses two centrifugal fans.

Figure 2-5 shows the fan assembly. Figure 2-6 shows a centrifugal fan.

Figure 2-5 Fan assembly

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Figure 2-6 Centrifugal fan

Table 2-4 Technical specifications of fan assembly

Item Specifications

Rated voltage –48 V DC

Rated power 2 x 34 W

Rotational speed 3100 rpm

Ventilation quantity of single fan 565m3/h

Ventilation quantity of the fan assembly 1090m3/h

Maximum heat dissipation of the power

system 220W/K; 1760W with ⊿T = 8°C @ two

fans in operation with 100% speed)

2.3 Rectifier

2.3.1 Appearance

The rectifier converts the AC input power into stable 48 V DC power. The TP48200A-D17B6

can be configured with two, three, or four rectifiers.

Figure 2-7 shows the rectifier.

Figure 2-7 Rectifier

2.3.2 Panel

The rectifier panel provides the run indicator, alarm indicator, and fault indicator. Figure 2-8

shows the rectifier panel.

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Figure 2-8 Rectifier panel

(1) Run indicator (2) Alarm indicator (3) Fault indicator

Table 2-5 Indicator description of rectifier

Indicator Color Status Description Measures

Run

indicator

Green Steady on The rectifier output is

normal.

The rectifier runs

properly, and no

measure is required.

Off The rectifier has no output. Replace the rectifier if

the AC input is normal.

Alarm

indicator

Yellow Off No alarm is generated. No measure is required.

Steady on The rectifier generates a

prewarning for power

limiting due to

overtemperature.

Check that the air vent is

not blocked and the

ambient temperature is

within a normal range.

The rectifier generates an

alarm for shutdown due to

ambient overtemperature

protection.

The rectifier generates an

alarm due to AC input

overvoltage or undervoltage

protection.

Check that the electrical

grid voltage is within a

normal range.

The rectifier is hibernated. No measure is required.

Fault

indicator

Red Off The rectifier is not faulty. No measure is required.

Steady on The rectifier is locked due to

output overvoltage.

Pull out the rectifier and

reinsert it after one

minute.

There is no output

because the rectifier is faulty.

Replace the rectifier.

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Indicator Color Status Description Measures

Blinking

at 4 Hz

The rectifier is loading an

application program.

The rectifier

automatically recovers

after loading, and no

measure is required.

2.4 PDU

PDUs are classified into the DC PDU and AC PDU.

2.4.1 DC PDU

Figure 2-9 shows the DC PDU.

Figure 2-9 DC PDU

Table 2-6 Circuit breaker distribution

Category Silkscreen Specification

Battery low voltage

disconnection(BLVD)

LAMP 10 A

F1 10 A

F2 10 A

F3 16 A

F4 16 A

F5 16 A

F6 16 A

F7 16 A

F8 16 A

Load low voltage

disconnection(LLVD)

F9 10 A

F10 10 A

F11 10 A

F12 10 A

F13 16 A

F14 16 A

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Category Silkscreen Specification

F15 16 A

F16 25A

F17 25A

F18 25A

F19 100A

Battery branch BAT1 125 A

BAT2 125 A

2.4.2 AC PDU

Figure 2-10 shows the AC PDU.

Figure 2-10 AC PDU

Table 2-7 Circuit breaker distribution

Silkscreen Specification

PSU Four 25 A/1P circuit breaker

AC INPUT One 63A/4P circuit breaker

HEATER One 10 A/1P circuit breaker

SOCKET 16 A European-standard maintenance socket and 10 A

electronic leakage circuit breaker that trips automatically if

the leakage current is 30 mA or greater.

2.5 Storage Battery

The TP48200A-D17B6 can be configured with one or two layers (12V/150 Ah monobloc)

batteries for power backup. The dimensions of the battery space refer to Figure 2-11 and

Figure 2-12.

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Figure 2-11 Dimensions of the battery space (one-layer batteries)

Figure 2-12 Dimensions of the battery space (two-layer batteries)

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Storage batteries are prepared by customer.

2.6 Lamp

Appearance

Figure 2-13 shows the lamp.

Figure 2-13 Lamp

Technical Specifications

Table 2-8 lists the technical specifications of the lamp.

Table 2-8 Technical specifications of the lamp

Item Specifications

Rated voltage 48 V DC

Rated power ≤ 1 W

Luminance 300 cd/m2

Color of the emitted light White

Certificate UL

NOTE

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2.7 Monitoring Unit

2.7.1 SMU02B

Panel

Figure 2-14 shows the SMU02B panel.

Figure 2-14 Panel

(1) Running status indicator (2) Minor alarm indicator (3)Major alarm indicator

(4) Liquid crystal display

(LCD)

(5) Locking latch (6) Four buttons

(7)USB (Reserved) (8) RS485/RS232 (9) FE

Indicators

Table 2-9 describes the SMU02B indicators.

Table 2-9 Indicator description

Indicator Color Status Description

Running

status

Green Off The SMU02B is faulty or has no DC input.

Blinking at

0.5 Hz

The SMU02B runs properly and

communicates with the host properly.

Blinking at 4

Hz

The SMU02B runs properly but does not

communicate with the host properly.

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Indicator Color Status Description

Minor alarm

indicator

Yellow Off No minor and warning alarm.

Steady on A minor or warning alarm is generated.

Major alarm

indicator

Red Off No critical and major alarm.

Steady on A critical or major alarm is generated.

Buttons

Table 2-10 describes the buttons.

Table 2-10 Button description

Button Description

▲ or ▼ Allows you to view and set menu items.

Returns to the previous menu without saving the current menu settings.

Enters the main menu from the standby screen, enters a submenu from

the main menu, or saves menu settings.

NOTE:

After a menu is displayed, the standby screen is displayed and the LCD screen becomes dark if you

do not press any button within 5 minutes.

You need to login again if you do not press any button with 8 minutes.

The default username is admin and the default password is 001

Communications Ports

The SMU02B communicates with the host over communications ports.

Table 2-11 Communications ports description

Communications Ports Communications Parameter Protocol Compliance

FE 10M/100M auto-adaptation HTTP, SNMP, and

Huawei NetEco protocol

RS485 Baud rate: 9,600 bit/s or 19,200

bit/s

Huawei private protocol

RS232 Baud rate: 9,600 bit/s or 19,200

bit/s

YD/T 1363.2

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Figure 2-15 FE and RS485/RS232 pin definition

Table 2-12 FE pin definition

Pin Signal Description

1 TX+ FE transmit

2 TX-

3 RX+ FE receive

6 RX-

Table 2-13 RS485/RS232 pin definition

Pin Signal Description

1 TX+ RS485 transmit

2 TX-

4 RX+ RS485 receive

5 RX-

3 RX232 RS232 receive

7 TX232 RS232 transmit

6 PGND Ground

8 - -

2.7.2 UIM02D

UIM02D supports 12 dry contact output ports, 6 Boolean value input ports and 7 sensor ports.

Panel

Figure 2-16 Appearance UIM02D Panel

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Ports

Default mode of the Boolean value input ports can be modified as required. See Setting

Status of the Digital input (DI) Port.

Default mode of the dry contact output ports can be modified as required. See Setting Status

of the Digital Output (DO) Port.

Table 2-14 Description of ports on the UIM02D

Port Type

Silkscreen Description Default Mode

Sensor

ports

TEM_HUM Temperature and humidity sensor -

WATER Water sensor -

TEMP1 Interior temperature sensor -

TEMP2 Exterior temperature sensor -

GATE Door status sensor -

SMOKE Smoke sensor -

BTEMP Battery temperature sensor -

Boolean

value

input ports

DIN1 Boolean value input 1

Open: normal

Close: alarm

DIN2 Boolean value input 2 Open: normal

Close: alarm

DIN3 Boolean value input 3 Open: normal

Close: alarm

DIN4 Boolean value input 4 Open: normal

Close: alarm

DIN5 Connected for detecting heater fault Open: alarm;

Close: normal

DIN6 Boolean value input 6 Open: normal

Close: alarm

Dry

contact

output

ports

ALM1 Mains failure alarm (System AC power

failure alarm port)

Open: alarm;

Close: normal

ALM2 Controlling the D.G. (Reserved) Open: alarm

Close: normal

ALM3 Single rectifier alarm (Single rectifier

failure, protect or communication failure

alarm port)

Open: alarm

Close: normal

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Port Type

Silkscreen Description Default Mode

ALM4 SPD fault alarm (AC or DC surge

protector failure alarm port)

Open: alarm

Close: normal

ALM5 Fuse disconnection alarm (Battery or

load fuse disconnection alarm port)

Open: alarm

Close: normal

ALM6 Temperature alarm (Battery or cabinet

ambient temperature too high or low

alarm port)

Open: alarm

Close: normal

ALM7 Door open alarm (Cabinet door open

alarm port)

Open: alarm

Close: normal

ALM8 Temperature control alarm (Heater or

fans failure alarm port)

Open: alarm

Close: normal

ALM9 Multi rectifiers alarm (Two or more

rectifiers failure alarm port)

Open: alarm

Close: normal

ALM10 Connected for controlling the heater Open: the heater

working according

to the temperature.

Close: power off the

heater

ALM11 Reserved Open: alarm

Close: normal

ALM12 Connected for controlling the lamp Open: close the

lamp

Close: open the

lamp

COM Port COM RS485 -

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Pin Definition

Figure 2-17 Pins of sensor ports

Table 2-15 Pin Definition

Silk Screen Pin Pin definition

WATER 1 12V

2 WATER

3 GND

4 -

TEMHUM 1 12V

2 ENV_TEMP

3 12V

4 ENV_HUM

TEMP1 1 TEMP1

2 GND

TEMP2 1 TEMP2

2 GND

GATE 1 DIN7+

2 JTD7

SMOKE 1 12V

2 SMOKE

BTEMP 1 Btemp1

2 GND

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Terminal block

Terminal block is in the right side of the cabinet. Two RJ45 cables are used for connecting dry

contacts and the host.

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Figure 2-18 Terminal block

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2.7.3 LCD User Interface

Symbol Conventions

Symbol Description

Press one time Enter button.

Press one time Down button.

Press one time Cancel button.

Press one time Up button.

Press more than one times Down button.

Press one time Enter button and more than one times Down button.

Picture with black border shows the path or view parameter

Picture with red border shows the variable parameter

Selecting a Display Language

After the SMU is powered on, the screen for selecting a display language is displayed. You

can select Chinese, English or other language by pressing ▲ or ▼ and enter the standby

screen by pressing Enter.

Figure 2-19 Selecting Language

Querying Active Alarms

This section describes how to query active alarms on the LCD, as shown in Figure 2-20. The

parameter values in Figure 2-20 are for reference only.

Enter

Down

Cancel

Up

Down

Enter Down

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Figure 2-20 Querying active alarms

110215 indicates February 15, 2011. The alarm severity and date are displayed alternatively.

Setting Parameters Quickly

This section describes how to quickly set the number of battery strings and rated battery

capacity on the LCD, as shown in Figure 2-21. The parameter values in Figure 2-21 are for

reference only.

Figure 2-21 Setting parameters quickly

To open the Settings page, Quick Setting page, and Control page, you need to enter a password. The

default user name is admin and the default password is 001. You can add or delete users, and change the

user name and password.

Setting Parameters of the Heater

This section describes how to set the parameters of the heater on the LCD, as shown in Figure

2-22. The parameter values in Figure 2-22 are for reference only.

NOTE

NOTE

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User Manual 2 Component Description

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Figure 2-22 Setting Parameters of the Heater

Setting Status of the Digital input (DI) Port

This section describes how to set the DI alarm status on the LCD, as shown in Figure 2-23.

The parameter values in Figure 2-23 are for reference only.

For example, “DI 1 Alarm: Close” means that if the status of DI 1 port is Close, the monitoring unit will

generate a DI 1 Alarm.

NOTE

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Figure 2-23 Setting Parameters of the DI

Setting Status of the Digital Output (DO) Port

This section describes how to set the DO status when there is an alarm on the LCD, as shown

in Figure 2-24. The parameter values in Figure 2-24 are for reference only.

For example, “DO 1 Alarm Act: Open” means that if an alarm is generated which related to Relay 1 (DO

1), the status of DO 1 port will be Open.

To relate an alarm to Relay 1 (DO 1), refer to Setting Parameters of the Alarm.

NOTE

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Figure 2-24 Setting Parameters of the DO

Setting Parameters of Alarm

This section describes how to set the alarm enable/disable, alarm level, related relay and

alarm delay time, as shown in Figure 2-25. The parameter values in Figure 2-25 are for

reference only.

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User Manual 2 Component Description

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Figure 2-25 Setting Parameters of the Alarm

LCD Menu Hierarchy

Figure 2-26 shows the LCD main menu.

Figure 2-26 LCD menu hierarchy

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2.7.4 Web User Interface

You can perform the following operations over the Web UI:

View the system status, including the rectifier status, battery status, and active alarm

information.

Configure system parameters.

Configure network parameters, including IP addresses, host communications addresses

and baud rates under master/slave protocol.

Control the system, such as choosing battery boost or floating charge.

Add or delete users, and change user names and passwords.

Upgrade software online.

Query and export historical logs and alarms.

Configure alarm parameters, alarm severities, and the relationship between alarms and

dry contacts.

Set the system date and time, site and storage battery type, save, download, and upload

configuration files.

Query electronic label information.

Configure site information including date and site name and deal with configuration files

and so on.

Set the IP address, gateway, and subnet mask of the SMU on the LCD before logging into the

Web UI.

Login Web Page

Step 1 Connect an SMU to an Ethernet.

Step 2 Set the IP address, subnet mask, and gateway on the LCD based on those assigned by the

customer.

Step 3 Enter the IP address of the SMU in the Internet Explorer address box and press Enter.

Step 4 On the login page shown in Figure 2-27 set User Name to admin and Password to 001, and

then press Login.

----End

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Figure 2-27 Login page

Querying System Status

To view the information about Active Alarm, Site Summary, Rectifier Summary, Rectifier,

Battery Summary, Battery Summary, TCU Summary and Fan Group, please click System

Status, as shown in Figure 2-28.

Figure 2-28 System Status

Configuring System Parameters

The user can configure Site Summary, Rectifier Summary, VRLA Battery Basic Parameters

and other parameters in the System Configuration pane, as shown in Figure 2-29.

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Figure 2-29 System Configuration

Configuring Network Parameters

In the Network Configuration pane, you can set the IP address, subnet mask, and default

gateway under Network Parameter, the host communications address and baudrate under Host

Comm protocol, and main server IP addresses and port number under Neteco.

Figure 2-30 shows the Network Configuration pane.

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Figure 2-30 Network Configuration

Setting Control Parameters

You can set control parameters for Site Summary, Rectifier Summary, Rectifier and Battery

Summary in the Control pane, as shown in Figure 2-31.

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Figure 2-31 Control

Managing Users

You can create and delete users and modify user information in the User Management pane,

as shown in Figure 2-32. Users are classified into three types: admin, engineer, and operator.

Different user types have different operation rights. Only admin users have user management

rights.

Figure 2-32 User Management

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Upgrading Software

You can upgrade SMU and PSU software in the Version management pane, as shown in

Figure 2-33.

To upgrade software, perform the following steps:

Step 1 Click Browse to select the software and then click Send.

Step 2 After the software information is displayed under Packages to be activated, select the

software and click Activate.

The software upgrade progress is displayed. A message is displayed when the upgrade is

successful.

----End

Figure 2-33 Version Management

Exporting Historical Logs

You can download historical log, historical data and statistics by clicking Download and

export battery testing records in Hypertext Markup Language (HTML) files by clicking

Export.

Figure 2-34 shows the Log History pane.

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Figure 2-34 Log History

Exporting Historical Alarms

You can download historical alarms in the Historical Alarms pane, as shown in Figure 2-35.

To export historical alarms in HTML files, click Export. To clear historical alarms, click

Clean.

Figure 2-35 Historical Alarms

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Configuring Alarm Parameters

You can set alarm enabled, alarm severity, and relay in the Alarm Configuration pane, as

shown in Figure 2-36.

Figure 2-36 Alarm Configuration

Configuring Site Parameters

In the Site Configuration pane, you can set the system date and time, site information, and

operate configuration, as shown in Figure 2-37.

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Figure 2-37 Site Configuration

Energy Saving

You can set Basic Parameters, Control For Different Rates, Control for Exceeding Max Power,

Daily Electric Consume Mode, Monthly Electric Consume Mode in the Energy Saving pane,

as shown in Figure 2-38.

Figure 2-38 Energy Saving

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Reading Electronic Labels

You can query electronic label in the Electronic Label pane. To export electronic label

information in HTML files, click Export.

Figure 2-39 Electronic Labels

TP48200A-D17B6

User Manual 3 Safety Precautions

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3 Safety Precautions

3.1 Overview

To minimize the risk of personal injury and damage to equipment, read and follow all the

precautions in this document before performing any installation or maintenance. The "NOTE",

"CAUTION", and "WARNING" marks in other documents do not represent all the safety

instructions. They are only supplements to the safety instructions. Only trained and qualified

personnel are allowed to install, operate, and maintain Huawei equipment, and they must

understand basic safety precautions to avoid hazards.

To ensure safety of humans and the equipment, pay attention to the safety symbols on the

equipment and all the safety instructions in this document. Huawei will not be liable for any

consequence caused by the violation of the safety operation regulations and design,

production, and usage standards.

The safety precautions described in this section are also applicable to other Huawei equipment.

3.2 Local Safety Regulations

When operating Huawei equipment, you must follow the local laws and regulations. The

safety instructions in this document are only supplements to the local laws and regulations.

3.3 Grounding Requirements

Equipment to be grounded must meet the following requirements:

When installing the device, always make the ground connection first and disconnect it at

the end.

Do not damage the ground conductor or operate the device in the absence of a properly

installed ground conductor. Conduct the electrical inspection carefully.

CAUTION

NOTE

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The device (or system) must be connected permanently to the protection ground before

an operation. Before operating the device, check the electrical connection of the device

to ensure that it is securely grounded.

3.4 Human Safety Do not operate the device or cables during lightning strikes.

To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to

telecommunication network voltage (TNV) circuits.

Before operating the device, wear electrostatic discharge (ESD) clothes, ESD gloves, and

an ESD wrist strap.

Do not wear jewelry or watches when you operate the device.

In the case of fire, immediately leave the building or the equipment room, and turn on

the fire alarm bell or make an emergency call. Do not enter a building that is on fire.

The temperature of some equipment parts may be rather high. Do not touch the surface

of such equipment parts to avoid getting burn.

3.5 Equipment Safety The device must be fixed securely on the floor or to other immovable objects such as

walls and mounting racks before operation.

Do not block the ventilation while the device is operating.

Tighten the thumbscrews by using a tool after initial installation and subsequent access

to the panel.

After the installation, remove packing materials from the equipment area.

3.6 Electrical Safety

High Voltage

The high voltage power supply provides power for the device operation. Direct or indirect

contact (through damp objects) with high voltage and AC mains supply may result in fatal

danger.

Non-standard and incorrect high voltage operations may result in fire and electric shock.

The personnel who install the AC facility must be qualified to perform high voltage and

AC operations.

You must abide by the local rules and regulations when bridging and wiring AC cables.

During the installation of the AC power supply facility, follow the local safety

regulations.

DANGER

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Dedicated tools must be used during high voltage and AC operations. Avoid using

ordinary tools.

When the operation is performed in a damp environment, ensure that the device is dry.

When water is found in the rack or the rack is damp, switch off the power supply

immediately.

High Electrical Leakage Ground the device before powering it on. Otherwise, personal injury or device damage

may be caused by high leakage current.

If a "high electrical leakage" tag is present on the power terminal of the device, you must

ground the device before powering it on.

Power Cable Do not install or remove power cables when the device is on. Transient contact between

the core of the power cable and the conductor may generate electric arcs or sparks, which

may cause fire or hurt human eyes.

Before installing or removing the power cable, turn off the power switch.

Before connecting a power cable, check that the label on the power cable is correct.

Power Output

All output circuits are evaluated as SELV circuits.

Outputs are energy hazards (>240 VA)

Electrostatic Discharge

The static electricity generated by human bodies may damage the electrostatic-sensitive

components on boards, for example, the large-scale integrated (LSI) circuits.

Human body movement, friction between human bodies and clothes, friction between

shoes and floors, or handling of plastic articles causes static electromagnetic fields on

human bodies. These static electromagnetic fields cannot be eliminated until the static is

discharged.

To prevent electrostatic-sensitive components from being damaged by the static on

human bodies, you must wear a well-grounded ESD wrist strap when touching the

device or handling boards or application-specific integrated circuits (ASICs).

CAUTION

CAUTION

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Figure 3-1 shows how to wear an ESD wrist strap.

Figure 3-1 Wearing an ESD wrist strap

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User Manual 4 Installation and Commissioning

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4 Installation and Commissioning

The detailed installation refers to the TP48200A- D17B6 Quick Installation Guide.

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User Manual 5 Maintenance

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5 Maintenance

5.1 Routine Maintenance

Maintain TP48200A-D17B6 periodically based on site requirements. The recommended

maintenance interval is 6 months. If faults are identified, clear them immediately.

The air filter is recommended to be maintained once a year before summer comes.

Table 5-1 Routine maintenance

Maintenance Item

Maintenance Task

Check Item Check Method

Repair When Measures

Output voltage Whether the

output voltage

of the DC PDU

is within the

range of –42 V

DC to –58 V

DC.

Measure the

voltage.

The voltage is

beyond the range of

–42 V DC to –58 V

DC.

Switch on

the circuit

breaker on

the DC

PDU, set

the

multimeter

to DC, and

then

measure

the output

voltage of

the DC

PDU.

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Maintenance Item

Maintenance Task

Check Item Check Method

Repair When Measures

Component Whether a

component

burns, smokes,

sparks, or

produces an

unusual odor

Observe and

smell the

components.

A component burns,

smokes, sparks, or

produces an unusual

odor.

If a short

circuit

occurs,

rectify the

fault.

If a cable

diameter

does not

match the

load,

replace it.

If there is

a burnt

componen

t, replace

it.

Fan Whether the

fan is covered

by dust.

View the fan. Dust accumulates on

the fan.

Clear the dust

on the fan.

Whether the

fan surface is

damaged and

whether the

rotational

speed, noise,

and vibration

are in the

normal range.

The fan rotates

unstably or

slowly.

The fan is

damaged.

Replace the

fan.

Cabinet surface Whether the

paint and the

electroplated

coating on the

surface of the

cabinet are in

good condition.

View the

cabinet

surface.

Surface rust appears

on the cabinet or

paint peels off.

Polish the rust

and repaint

the cabinet.

Door lock Whether

surface rust

appears on the

door lock and

rust continues

to spread over

the surface.

Observe and

open the lock.

The door lock is too

rusty.

Replace the

lock cylinder.

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Maintenance Item

Maintenance Task

Check Item Check Method

Repair When Measures

Environment

inside the

cabinet

Whether

there are

fingerprints

or any other

stains on the

interior of

the cabinet.

Whether

there is

unnecessary

adhesive

tape or

cable ties on

the cables.

Whether

there is

tape, cable

ties,

wastepaper,

or packing

bags in the

cabinet.

View the

interior of the

cabinet.

There is foreign

matter, fingerprints,

or stains in the

cabinet.

Clean up

stains,

fingerprints,

and foreign

matter using a

brush or

cotton cloth.

Air filter Whether the air

filter is covered

by dust.

View the air

filter.

Overtemperature

alarms are

frequently raised

for the power

system, and the

temperature

inside the cabinet

is much higher

than the ambient

temperature.

Dust

accumulates on

the air filter.

Replace the

air filter.

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5.2 Troubleshooting

Common Faults

Table 5-2 Common faults and troubleshooting methods

Fault Type Fault Analysis Handling Method

AC phase loss AC input cable

fault

Grid fault or D.G.

fault

1. Check whether the AC input cable is

correctly and securely connected. If the

cable is not correctly and securely

connected, reconnect the cable. If the

insulation layer is aged, replace the cable.

2. Check whether the AC input voltage is

excessively low using a multimeter, and

check whether the AC undervoltage

(lower than 180V AC) alarm is

generated. If the AC input voltage is

excessively low and the AC undervoltage

alarm is generated, check whether there

is short-circuit or electric leakage on the

AC input loop. If there is short-circuit or

electric leakage, replace the cable.

3. If the AC input is the mains supply,

contact the mains supplier for

troubleshooting. If the AC input is from

the D.G., check the D.G. by referring to

the Diesel Generator User Manual.

AC power off AC input cable

fault

Grid fault or D.G.

fault

1. Check whether the AC input cable is

correctly and securely connected. If the

cable is not correctly and securely

connected, reconnect the cable.

2. Check whether the AC input switch is

OFF. If the AC input switch is OFF,

check whether faults such as short-circuit

or open circuit exist on the AC input

loop.

3. If the AC input is the mains supply,

contact the mains supplier for

troubleshooting. If the AC input is from

the D.G., check the D.G. by referring to

the Diesel Generator User Manual.

4. If the power-off duration is short, supply

DC power using batteries. If the

power-off duration is long, start other

systems for power supply.

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Fault Type Fault Analysis Handling Method

AC overvoltage

and undervoltage

Improper setting

of monitoring unit

AC undervoltage

or overvoltage

threshold

Mains supply grid

fault or D.G. fault

1. Check whether the AC undervoltage or

overvoltage alarm threshold is properly

set. If the threshold is excessively high or

low, lower or raise the threshold

according to the actual conditions.

2. If the AC input is the mains supply,

contact the mains supplier for

troubleshooting. If the AC input is from

the D.G., check the D.G. by referring to

the Diesel Generator User Manual.

DC overvoltage or

DC undervoltage

Improper setting

of monitoring unit

DC undervoltage

or overvoltage

threshold

Rectifier module

fault

1. Check the alarm thresholds of the DC

overvoltage and undervoltage. If the

thresholds are not proper, reset the

thresholds according to the actual

conditions.

2. When the storage battery is powering the

load, remove all the rectifiers, and then

insert each rectifier one by one. If an

overvoltage alarm is generated after a

rectifier is inserted, the voltage of the

rectifier exceeds the upper threshold.

Then replace the rectifier.

Charging

overcurrent

Communication

failure between

the monitoring

unit and the

rectifier

Battery loop fault

1. Check whether the rectifier module is in

position or whether contact is proper. If

the monitoring unit is inserted in an

incorrect position, insert it correctly. If

the contact is not proper, remove and

then insert it.

2. Check whether the battery loop is

short-circuited or has other faults.

3. Check whether the batteries are faulty. If

the batteries are faulty, replace them.

Load shutdown Contactor fault

Excessively high

setting of

monitoring unit

load shutdown

voltage

Output

undervoltage due

to greater load

power than

configured

rectifier module

power

1. Check whether the contactor is faulty and

whether it can be connected and

disconnected. If the contactor is faulty,

replace it.

2. Check whether the monitoring unit load

shutdown voltage is set excessively high.

If it is set excessively high, set it

according to the actual situation.

3. Check whether the load power is higher

than the configured rectifier module

power. If the load power is higher than

the configured rectifier module power,

add a rectifier module. If the load power

exceeds the maximum supported power

of the system, lower the load power.

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Fault Type Fault Analysis Handling Method

Battery shutdown Improper setting

of monitoring unit

battery parameters

Contactor fault

1. Check whether the mains supply is off or

the voltage of storage batteries is lower

than the “Battery Shutdown Voltage”.

2. Check whether the battery shutdown

permission is set.

3. Check whether the battery cables or the

connectors are faulty. If the cables or

connectors are faulty, replace them.

4. Check whether the contactor is faulty and

whether it can be connected and

disconnected. If the contactor is faulty,

replace it.

Battery fuse failure Battery loop fault

Contactor fault

Battery fault

1. Check whether cables of the battery loop

or connectors are faulty. If the cables or

connectors are faulty, replace them.

2. Check whether the contactor is faulty and

whether it can be connected and

disconnected. If the contactor is faulty,

replace it.

3. Check whether batteries are faulty. If the

batteries are faulty, replace them.

Ambient

overtemperature or

undertemperature

alarm

(The alarm is

generated only

when the

temperature sensor

is installed.)

Improper setting

of monitoring unit

temperature alarm

parameters

Overtemperature

or

undertemperature

in the shelter with

the temperature

sensor

Temperature

sensor fault

1. Check whether monitoring unit

temperature alarm thresholds are set

according to local conditions. If the

thresholds are not proper, set the

thresholds accordingly.

2. Check whether the temperature control

device in the shelter is faulty. If the

temperature control device is faulty,

repair it. The alarm is automatically

cleared when the temperature in the

shelter is adjusted to the proper range.

3. Check whether the temperature sensor is

faulty. If the temperature sensor is faulty,

replace it.

Ambient

overhumidity or

underhumidity

alarm

(The alarm is

generated only

when the humidity

sensor is installed.)

Improper setting

of monitoring unit

humidity alarm

parameters

Overhumidity or

underhumidity in

the shelter with

the humidity

sensor

Humidity sensor

fault

1. Check whether monitoring unit humidity

alarm thresholds are set according to

local conditions. If the thresholds are not

proper, set the thresholds accordingly.

2. If the alarm persists when the humidity is

proper, check whether the humidity

sensor is faulty.

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Fault Type Fault Analysis Handling Method

Battery

overtemperature or

undertemperature

alarm

Battery cabin

overtemperature

Improper setting

of monitoring unit

battery

temperature alarm

parameters

Battery charging

overcurrent

Temperature

sensor fault

1. Check whether monitoring unit battery

temperature alarm thresholds are properly

set. If the thresholds are not proper, set

the thresholds accordingly.

2. Check whether the temperature in the

battery room is excessively high. If the

temperature is excessively high, the

alarm can be cleared when the

temperature is lowered.

3. Check the charging current. If the current

is excessively strong, switch equalized

charging to float charging and check

whether the charging current is

weakened. If the charging current is still

excessively strong, adjust the current

limit to reduce the charging current. If the

preceding steps do not work, replace the

faulty battery.

4. Check whether the temperature sensor is

faulty. If the temperature sensor is faulty,

replace it.

Door alarm

Opened cabinet

door

Door status sensor

fault

1. The alarm is cleared after the cabinet

door is closed.

2. If the alarm persists after the cabinet door

is closed, check whether the door status

sensor is faulty.

Water immersion

alarm

(The alarm is

generated only

when the water

sensor is installed.)

Shelter water

accumulation

Water sensor fault

1. Check whether the floor of the shelter is

wet. If the floor is wet, use a cotton cloth

to wipe the floor and ensure it is dry or

use other dehumidifiers.

2. If the alarm persists after the water is

drained, check whether the water sensor

is faulty.

Smoke alarm

(The alarm is

generated only

when the smoke

sensor is installed.)

Smoke in the

shelter

Smoke sensor

fault

1. Check whether the smoke caused by fire

pervades in the shelter. If there is fire,

extinguish the fire and ventilate the

shelter.

2. If the alarm persists when there is no

smoke, check whether the smoke sensor

is faulty.

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Fault Type Fault Analysis Handling Method

Rectifier module

fault

Poor contact of the

rectifier module

Rectifier module

fault

1. Check whether the alarm indicator on the

panel of the rectifier module is on. If the

alarm indicator is on, remove the rectifier

module and insert the rectifier module

after the indicator is off.

2. Disconnect AC input to the rectifier

module and restart the rectifier module

later on. If the alarm persists, replace the

rectifier module.

Rectifier module

shutdown

Rectifier module

protection

Input overvoltage

or undervoltage of

the rectifier

module

Rectifier module

fault

1. Check whether the mains voltage is over

the AC overvoltage threshold (300 V) of

the rectifier module or below the AC

undervoltage threshold (85 V). For the

power supply network with long-time

overvoltage or undervoltage, negotiate

with the maintenance personnel of the

electricity department to improve the

power supply network.

2. If the alarm persists when the input

voltage of the rectifier module is proper,

check whether the rectifier module is

proper. If the rectifier module is faulty,

replace it.

Communication

Failure between

rectifier and

monitoring unit

Signal cable

connection fault of

the rectifier

module

Rectifier module

out of position

Poor contact of the

rectifier module

Rectifier module

fault

1. Check whether the rectifier module is in

position or whether contact is proper. If

the contact is not proper, remove and

then insert it.

2. If the alarm persists, replace the rectifier

module.

D.G. fault DG signal cable

fault

Improper setting

of the monitoring

unit

D.G. fault

1. Check whether the signal cable of the DG

is correctly and securely connected. If the

signal cable is not correctly and securely

connected, connect it correctly.

2. Check whether the start permission of the

DG in the monitoring unit is set to NO

and whether the diesel generator is

started manually. If the permission is set

to NO and the DG is started manually,

this is normal. The alarm is cleared after

the DG is shut down.

3. Check whether the DG is faulty by

referring to the Diesel Generator User Guide delivered with the DG.

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Fault Type Fault Analysis Handling Method

Load Fuse Alarm The load fuse is

faulty.

Load circuit

breaker set to OFF

1. Check whether the load fuse detection

cable is securely connected. If the cable

is not connected securely, connect it

correctly.

2. Check whether the load circuit breaker is

in the OFF position. If it is, switch it to

the ON position.

3. Check whether the load fuse is damaged.

Use a multimeter to measure the voltage

at both ends of the fuse. If the voltage is

close to 0 V, the fuse is normal.

Otherwise, the fuse is blown. Replace the

fuse.

4. If the alarm persists after the fuse is

replaced, check the new fuse. If the new

fuse is blown or the load circuit breaker

is automatically switched to the OFF

position, the load power on this route

may be excessive or a short circuit may

occur. In this case, you need to rectify the

fault on this load loop.

AC surge protector

fault

AC surge

protector fault

User interface

module fault

1. Check the observation window on the AC

surge protector. If the color of the

window is red, replace the surge

protector.

2. Check whether the fault detection cables

of the AC surge protector are correctly

connected or whether the cables are in

good condition. If the cables are not in

good condition, replace and reconnect

them.

3. If the cable connection is proper, it

indicates that the alarm loop is faulty.

Replace the user interface module.

DC surge protector

fault

DC surge

protector fault

User interface

module fault

1. Check whether the fault detection cables

of the DC surge protector are correctly

and securely connected. If the cables are

not correctly and securely connected,

reconnect them.

2. If the cables are correctly connected,

replace the DC surge protector.

3. If the alarm persists, it indicates that the

alarm loop is faulty. Replace the user

interface module.

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AC SPD

Observe the indication window on the surge protection module. If the indication window

turns red, the surge protection module is damaged. In this case, replace the surge protection

module. If the indication window remains green, the SPD runs properly.

Circuit Breaker

The circuit breaker fault is usually caused by overcurrent or short circuits. To check whether a

circuit break is faulty, perform the following steps:

Step 1 Switch the circuit breaker to the ON position.

Step 2 Measure the resistance at the two ends of the circuit breaker using a multimeter. If the

resistance is infinity, the circuit breaker is damaged.

----End

DC Contactor

Table 5-3 DC contactor description

Position Type Check Method

Load

Disconnected

Branch

Closed type, (when the

contactor without electricity,

the state is closed)

When there is no voltage at the control

poles of the contactor, check whether the

input and output poles of the contactor

are proper by using the multimeter. For

example, the contactor of the power

system is closed type contactor as shown

in Figure 5-1. When there is no voltage

at control poles 1 and 2 but measuring

shows that the input and output poles 3

and 4 are disconnected, it indicates that

the contactor is faulty.

When there is voltage at the control

poles of the contactor, check whether the

input and output poles of the contactor

are proper by using the multimeter. For

example, the contactor of the power

system is a closed type contactor as

shown in Figure 5-1. When there is

voltage at control poles 1 and 2 but

measuring shows that the input and

output poles 3 and 4 are connected, it

indicates that the contactor is faulty.

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Position Type Check Method

Battery Fuse

or battery

circuit breaker

Branch

Open type, (when the

contactor without electricity,

the state is open)

When there is no voltage at the control

poles of the contactor, check whether the

input and output poles of the contactor

are proper by using the multimeter. For

example, the contactor of the power

system is an open type contactor as

shown in Figure 5-1. When there is no

voltage at control poles 1 and 2 but

measuring shows that the input and

output poles 3 and 4 are connected, it

indicates that the contactor is faulty.

When there is voltage at the control

poles of the contactor, check whether the

input and output poles of the contactor

are proper by using the multimeter. For

example, the contactor of the power

system is an open type contactor as

shown in Figure 5-1. When there is

voltage at control poles 1 and 2 but

measuring shows that the input and

output poles 3 and 4 are disconnected, it

indicates that the contactor is faulty.

Figure 5-1 DC contactor

Rectifier

The rectifier is damaged if either of the following conditions is not met:

The Run indicator of the rectifier is steady on and the Fault indicator is off when the

rectifier does not communicate with the monitoring unit and the input AC voltage is

around 220 V. The rectifier outputs power normally.

The monitoring unit can perform control on the charge mode (boost charge or floating

charge) and current for the rectifier when the rectifier communications cable is properly

connected and the rectifier communicates with the monitoring unit normally.

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Monitoring Unit

If any of the following occurs, the monitoring unit is faulty:

The monitoring unit breaks down or fails to start, or its LCD or keyboard fails.

The monitoring unit does not generate an alarm when a fault occurs in the system.

The monitoring unit generates an alarm (false alarm) when the system runs properly.

Communication between the monitoring unit and all subordinate equipment is

interrupted.

The monitoring unit fails to control or monitor all the modules when these modules run

properly and communications cables are connected properly.

The monitoring unit fails to monitor or control AC or DC distribution when AC/DC

power is distributed normally and communications cables are connected properly.

Parameters cannot be set or operating information cannot be viewed on the monitoring

unit.

5.3 Component Replacment

Load disconnection is prohibited when you replace the main components. Take measures to ensure

that important loads are always connected during the replacement. For example, keep the circuit

breaker of important loads set to ON and storage batteries and AC input are not cut off.

If a load must be disconnected, ask for the customer's prior permission.

The rectifier and the monitoring unit are hot-swappable.

Replacing the rectifier

To replace the rectifier, perform the following steps:

Step 1 Loosen the screws on the rectifier panel using a flat-head screwdriver.

Step 2 Pull the handle of the rectifier outwards, and then remove the rectifier from the plug-in

subrack, as shown in Figure 5-2.

Step 3 Loosen the screws on the handle and pull out the handle, and then insert the rectifier into the

corresponding slot in the plug-in subrack.

Step 4 Slide the rectifier into the plug-in subrack slowly along the guide rails. Then, lock the handle.

Step 5 Tighten the screws on the handle, as shown in Figure 5-3.

----End

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Figure 5-2 Removing the old rectifier

Figure 5-3 Installing the new rectifier

Replacing the monitoring unit

To replace the monitoring unit, perform the following steps:

Step 1 Push the locking latch left.

Step 2 Remove the old monitoring unit.

Step 3 Insert a new monitoring unit.

Step 4 Push the locking latch right.

Step 5 Set parameters on the monitoring unit panel by referring the Quick Installation Guide.

----End

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Figure 5-4 Removing the old monitoring unit

Figure 5-5 Installing the new monitoring unit

Replacing the UIM

To replace the UIM, perform the following steps:

Step 1 Remove signal cables from the UIM.

Step 2 Loosen the screws on the UIM panel using a Phillips screwdriver.

Step 3 Pull the UIM outwards and disconnect the cables.

Step 4 Connect the cables to a new UIM and insert the new UIM.

Step 5 Tighten the screws on the handle.

Step 6 Reinstall the signal cables.

----End

Figure 5-6 Removing the old UIM

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Figure 5-7 Installing the new UIM

Replacing the Fan assembly

To replace the fan assembly, perform the following steps:

Step 1 Disconnect the power cable for the fan assembly. The power cable is on the back end of the

UIM02D.

Figure 5-8 Disconnect the power cable

Step 2 Loosen the captive screws from the panel of the fan assembly.

Step 3 Pull the fan assembly out along the guide rails. When the fan assembly is almost out of the

cabinet, hold the bottom of the fan assembly with one hand and the handle with the other until

the fan assembly is removed from the cabinet.

Step 4 Install the new fan drawer as follows: Insert the new fan assembly into the guide rails by

holding the bottom of the fan assembly with one hand and the handle with the other hand.

Then, push the fan assembly by holding two handles on the fan drawer along the guide rails

until the fans start to work.

Step 5 Fasten the captive screws on the panel.

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----End

Figure 5-9 Removing the fan assembly

Figure 5-10 Installing the fan assembly

Replacing the HAU

To replace the HAU, perform the following steps:

Step 1 Turn off the HEATER power switch on the AC PDU.

Step 2 Record the connections of the cables on the HAU, and remove these cables.

Step 3 Remove the four screws on both sides of the faulty HAU, and remove the faulty HAU (with

the mounting ears).

Step 4 Remove the four screws from the mounting ears on both sides of the faulty HAU, and remove

and reserve the mounting ears.

Step 5 Reinstall the mounting ears removed from the faulty HAU on the new HAU.

Step 6 Install the new HAU with the mounting ears on the cabin.

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Step 7 Reconnect the cables to the new HAU based on the cable connection records.

----End

Figure 5-11 Removing the HAU

Figure 5-12 Installing the HAU

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Replacing the Air filter

To replace the air filter, perform the following steps:

Step 1 Record the installation direction of the air filter. Wrong installation of an air filter lead to air

filtering failures.

Step 2 Loosen the screws with the crosshead screwdriver and then remove the air filter.

Step 3 Install the air filter in the original position and fasten the screws with the crosshead

screwdriver.

----End

Figure 5-13 Removing the air filter

Figure 5-14 Installing the air filter

Replacing the AC SPD

To replace the AC SPD, perform the following steps:

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Step 1 Remove the faulty SPD.

Step 2 Insert the new SPD.

----End

Figure 5-15 Replacing the AC SPD

Replacing the Lamp

To replace a lamp, perform the following steps:

Step 1 Turn OFF the lamp switch which is on the power cable connected to the lamp.

Step 2 Take down the cables from terminal block.

Step 3 Loosen the lamp and take off it from the shelf.

Step 4 Install a new lamp on the shelf.

Step 5 Connect cables to the terminal block.

Step 6 Turn ON the lamp switch which is on the power cable connected to the lamp.

----End

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Figure 5-16 Removing the lamp

Figure 5-17 Installing the lamp

Replacing the Door lock cylinder

To replace the lock cylinder, perform the following steps:

Step 1 Open the door lock using a key to the degree as shown in the following figure.

Step 2 Unscrew the lock cylinder to be replaced using a Phillips screwdriver.

Step 3 Secure a new lock cylinder using screws.

----End

Figure 5-18 Replacing the lock cylinder

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A Technical Specifications

Table A-1 Technical specifications

Category Item Specifications

Environmental

conditions

Operating

temperature

–20ºC to +45ºC (–4ºF to +113.0ºF)

Storage

temperature

–40°C to +70°C (–40°F to +158°F)

Transportation

temperature

–40°C to +70°C (–40°F to +158°F)

Operating

humidity 5%–95% RH (non-condensing)

Storage humidity 5%–95% RH (non-condensing)

Altitude <4000 m (<13123.2 ft)

When the altitude ranges from 2000 m (6561.6 ft) to

4000 m (13123.2 ft), the operating temperature is

derated by 1ºC (1.8ºF) for each additional 200 m

(656.16 ft).

AC input Input mode Three phase or single phase

Input voltage 346VAC to 415V AC/200V AC to 240V AC

Rated frequency 50/60 Hz

Power factor ≥ 0.99 (50% load or more)

DC output Output voltage

range

-42 V DC to -58V DC

Default output

voltage

-53.5 V DC

Maximum output

power

12KW

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Category Item Specifications

Regulated

voltage precision

≤ 1%

Peak-to-peak

noise voltage

≤ 200 mV (0–20 MHz)

Rectifier

Max output

current

50A

Efficiency The peak point is≥ 96%;

≥ 95%(230V AC,20%–90% load)

Output power 3000W

Overvoltage

protection 58.5–60.5 VDC

1. If the overvoltage occurs inside the rectifier due to

a fault, the rectifier will latch off.

2. If the output voltage is higher than 63 V and lasts

for more than 500 ms, the rectifier will latch off.

AC input

overvoltage

protection

threshold

Overvoltage protection is performed when the

single-phase AC input voltage exceeds the AC input

overvoltage protection threshold (300 V AC by

default).

AC input

overvoltage

recovery

threshold

When the voltage is restored to 290 V AC, the output

resumes.

AC input

undervoltage

protection

threshold

Undervoltage protection is performed when the

single-phase AC input voltage is below the AC input

undervoltage protection threshold (85 V AC by

default).

AC input

undervoltage

recovery

threshold

When the voltage is restored to 90 V AC, the output

resumes.

Others Surge protection For AC power ports, Level B surge protection

(In:30kA, Imax:60kA).

For DC power ports,

Differential mode: 10 kA

Common mode: 20 kA

MTBF 200,000 hours (at 30°C)

Structure Dimensions (H x

W x D)

Cabinet: 1725 mm (67.91 in.) x 700 mm (27.56

in.) x 750 mm (29.53 in.)

Base: 200 mm (7.87 in.) x 700 mm (27.56 in.) x

700 mm (27.56 in.)

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Category Item Specifications

Weight Cabinet: <150 kg (without rectifiers and storage

batteries)

Each rectifier weights <3 kg.

Protection level IP55

Installation Ground installation

Maintenance Operated and maintained from the front

Cooling Direct cooling

Cooling capacity 220W/K; 1760W with ⊿T = 8°C @ two fans in

operation with 100% speed)

Installation

scenario

Standard 19-inch rack

Table A-2 Technical specifications

Discipline Standards

Electromagnetic

compatibility (EMC)

CISPR22 Class B

EN55022 Class B

EN50024

ETSI EN 300 386 Class B

ICES 003 Class B

VCCI V-3 Class B

AS/NZS CISPR22 Class B

GB9254 Class B

CNS 13438 Class B

IEC 61000-6-1/EN 61000-6-1

IEC 61000-6-3/EN 61000-6-3

Safety IEC 60950-1

IEC60950-22

EN 60950-1

EN 60950-22

Environment protection RoHS

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B Acronyms and Abbreviations

A

AC PDU Alternating Current Power Distribution Unit

ASIC Application-Specific Integrated Circuit

ATS Automatic Transfer Switch

D

DC PDU Direct Current Power Distribution Unit

DI Digital Input

DO Digital Output

E

EMS Element Management System

H

HAU Heater Assembly Unit

I

IEC International Electrotechnical Commission

L

LED Light Emitting Diode

LSI Large-scale Integration

O

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OPEX Operational Expenditure

P

PDU Power Distribution Unit

S

SELV Safety Extra-low Voltage

SMU Site Monitoring Unit

SPD Surge Protection Device

T

TCU Temperature Control Unit