TPV Supplemental Checklist01/07/10

CCE TPV CHECKLISTQuality Control Program:

What type of QC program is in place? (Examples, in-house developed, ISO, other)What procedures are in place to verify received components and subassemblies are in conformance to the standard?How do materials get issued to fabrication?How are in-process materials controlled and storedAre drawings available to shop fabricators with limits for dimensions, radii, surface finish, etc.?How are dimensions, radii, weld quality, and surface finish verified?Are calibration records of testing equipment and gauges available?Is the overall production area sufficiently orderly to prevent errors from occurring?Are there dedicated tools for cutting, machining and polishing of stainless steel?

Materials:Are materials certifications and traceability records available?Are material stock controls and inventory procedures in place to ensure correct material is issued and used?Are materials specifications consistent with the standards requirements?

Training:Are proper welding techniques used?How are welders, grinders & polishers, machinists, certified or trained? Are training records or certifications available?

Shop Control:How are jobs / work orders issued to fabrication?What in-process checks / inspections are performed?

Design Constraints:Are all options available for evaluation?How are design changes verified to be in conformance?How are design changes controlled and documented?

I&O Manual:Are recommended cleaning instructions / methods defined?Are installation instructions provided to ensure self-draining or supplementary instructions provided for drainability? ( Examples, remove pump covers, open drain valves, etc.)Are maintenance instructions provided to ensure sanitary status is maintained? (Examples; care of sanitary ‘sensitive’ components, seal replacement intervals, use of manufacturer replacement parts or those certified within the RPQC, etc.)