Tugas Proses Produksi II Carbonitriding

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    TUGAS

    PROSES PRODUKSI II

    CARBONITRIDING

    DOSEN:

    Dr.GUSRI AKHYAR

    OLEH :

    ADITYA PRATAMA : 1215021004

    BANI AHMAD :

    1215021022

    RIDWAN PARASIAN H.S :

    1315021005

    PRAHARA ASMARA WICAKSONO : 1315021051

    FAKULTAS TEKNIK

    TEKNIK MESIN

    UNIVERSITAS LAMPUNG

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    2015

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    CARBONITRIDING

    Carbonitriin! Aa"a# $%at% &ro$'$ &'n!'ra$an &'r(%)aan i(ana ba*a

    i&ana$)an i ata$ $%#% )riti$ i a"a( "in!)%n!an !a$ an t'r*ai &'n+'ra&an

    )arbon an nitro!'n, K'%nt%n!an )arbonitiin! aa"a# )'(a(&%an &'n!'ra$an

    "a&i$an "%ar ('nin!)at bi"a ita(ba#)an nitro!'n $'#in!!a a&at i(an-aat)an

    ba*a +an! r'"ati.' (%ra# )'t'ba"an "a&i$an +an! ta#an antara 0/0 $a(&ai 0/5

    ((

    Carbonitriin! aa"a# t')ni) (oi-i)a$i &'r(%)aan ('ta"%r!i +an! i!%na)an

    %nt%) ('nin!)at)an )')'ra$an &'r(%)aan "o!a( / $'#in!!a ('n!%ran!i

    )'a%$an , S'"a(a &ro$'$ t'r$'b%t / ato( )arbon an nitro!'n b'ri-%$i int'r$ti$ia"

    )' a"a( "o!a( / ('ni&ta)an #a(batan %nt%) ('n+'"ina& / ('nin!)at)an

    )')'ra$an an (o%"%$ ')at &'r(%)aan

    arbonitriin! aa"a# &ro$'$ &'n!'ra$an &'r(%)aan 'n!an *a"an ('ni-%$i)an

    %n$%r nitro!'n )' &'r(%)aan "ar%tan &aa "o!a(3ba*a an b'$i or -'riti)/ +ait%

    'n!an ara ('(ana$)an an ('na#an "o!a(3ba*a an b'$i or t'r$'b%t &aa

    t'(&'rat%r iba4a# t'(&'rat%r )riti$ ba4a# antara 50065708C9 $'"a(a &'rio'

    4a)t% t'rt'nt% a"a( )onta) 'n!an !a$ ata% airan +an! ('n!an%n! %n$%r

    nitro!'n,

    S'"%r%# ba*a an b'$i or +an! a&at i)'ra$ #ar%$"a# i)'ra$)an an i:t'(&'r:

    a#%"% $'b'"%( i"a)%)an &ro$'$ nitriin!/ i(ana t'(&'rat%r t'(&'rin! #ar%$

    %)%& tin!!i %nt%) ('n*a!a )'$tabi"an $tr%)t%r &aa &ro$'$ nitriin! (ini(a"

    100 C iata$ t'(&'rat%r arnonitriin!9,

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    PROSES

    Carbonitriin! (iri& 'n!an )arb%ri$a$i !a$ 'n!an &'na(ba#an a(onia )'

    at(o$-'r )arb%ra$i/ +an! ('n+'ia)an $%(b'r nitro!'n, Nitro!'n i$'ra& i

    &'r(%)aan an b'ri-%$i )' b'na )'r*a b'r$a(a 'n!an )arbon, Carbonitriin!

    $')itar 50 8 C 3 1550 8 F9 i"a)%)an &aa $%#% +an! *a%# "'bi# tin!!i ari&aa

    nitria$i bia$a $')itar 5;0 8 C 3 770 8 F9 ta&i $'i)it "'bi# r'na# ari +an!

    i!%na)an %nt%) )arb%ra$i $')itar 750 8 C 3 100 8 F9 an %nt%) )a"i "'bi#

    &'n'), Carbonitriin! 'n'r%n! "'bi# ')ono(i$ ari&aa )arb%ra$i/ an *%!a

    ('n!%ran!i i$tor$i $'"a(a &'nin!inan, S'(a)in r'na# $%#% ('(%n!)in)an

    &'nin!inan (in+a)/ ata% ba#)an !a$

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    Pro$'$ ini i"a)%)an &aa $%#% +an! "'bi# r'na#/ an %(%(n+a %nt%) )a"i "'bi#

    &'n') ari arb%ri$in!/ an )ar'na it% )o(&on'n )%ran! r'ntan t'r#aa& i$tor$i,

    Di$'bar)an nitro!'n ('(i"i)i '-') $tabi"i$a$i &aa a%$t'nit an ('n%r%n)an

    )''&atan &'nin!inan )riti$ an/ $'ba!ai a)ibatn+a/ #ar'nabi"it+ ba*a,

    M'ia &'nin!inan )%ran! &ara# $'&'rti (in+a)/ b%)ann+a &'nin!inan air +an!

    ib%t%#)an %nt%) ba*a rin!an/ a&at it'ra&)an %nt%) ('n!%ran!i i$tor$i,

    Carbonitriin! bia$an+a i"a)%)an a"a( b'rba!ai $%#% 206700 8 C a"a(

    $%a$ana !a$ ('na(ba#)an antara 0/5 $a(&ai 0/= )arbon an 0/260/>= ?5=9

    nitro!'n )' &'r(%)aan ba*a )arbon bia$a ata% ba*a &a%an r'na#, S't'"a# 4a)t%

    i-%$i )o(&on'n $'ara "an!$%n! i&aa()an a"a( (in+a), Ka$%$ ini ('na&ai

    ('n!'ra$ ('na"a( P@K9 bia$an+a tia) "'bi# b'$ar ari $')itar 0/ (( antia) #an+a b'r!ant%n! &aa arbonitriin! )'a"a(an/ t'ta&i *%!a &aa $%#%

    &'n!'ra$an/ tin!)at ('(%a$)an/ 'n!an #ar'nabi"it+ ba*a an i('n$i

    )o(&on'n, P'r"a)%an &ana$ $'"'$ai 'n!an $%#% r'na# t'(&'r antara 1506200 8

    C %nt%) "'bi# tin!!i )i$aran )'a"a(an )a$%$ ('n!%ran!i )'ra&%#an an

    t'r!ant%n! &aa )'aaan tribo"o!ia",

    Lin!)%n!an &ro$'$ i$'ia)an o"'# &'n!'na"an ('tana )arbon9 an a(onia

    nitro!'n9 %nt%) t%n!)%/ 'n!an aan+a !a$ &'(ba4a i)'na"i)an, D'n!an

    ('(&'rta#an)an ra$io +an! t'&at ari !a$ b')'r*a/ ba!ian i&ro$'$ i$'ia)an

    'n!an )%"it ti&i$ ari )arbon an nitro!'n ba*a )a+a,

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    S't'"a# arbonitriin!/ &')'r*aan i&aa()an %nt%) ('na&ai )a$%$ )')'ra$an

    &'n%#, P'rti(ban!an 'r(at ari &'nin!inan +an! i&'r"%)an )ar'na ba!ian

    +an! bia$an+a i!%na)an tan&a o&'ra$i !rinin! b'ri)%tn+a, P'nin!inan +an!

    &a"in! $'rin! i"a)%)an a"a( (in+a) 'n!an $%#% (in+a) +an! i&i"i# %nt%)

    ('na&ai $i-at +an! o&ti(a" 'n!an tin!)at +an! a&at it'ri(a ari &'r%ba#an

    i('n$i, ot &'nin!inan (in+a) a&at i!%na)an %nt%) ('(ini(a")an i$tor$i

    ba!ian6ba!ian r%(it, P'(b'r$i#an a)#ir 'n!an "'a)an a#a+a ('n+'ia)an

    ba!ian $ia& %nt%) "a+anan,

    P'r"a)%)an S'(%a Lo!a(/ ('n!)#%$%$)an iri a"a( )%a"ita$ ('n!obati &ana$/

    an )'(a(&%an arbonitriin! )a(i tia) t'r)'%a"i, P'ra"atan &ro$'$ )a(i

    b'r$'rti-i)at %nt%) ('(a$ti)an )ontro" a)%rat ari .ariab'" arbonitriin!/

    ('(an-aat)an &'ra"atan )ontro" t'rbai) +an! t'r$'ia, Ka(i ('(i"i)i

    )'(a(&%an ('n!'ra$ a"a( b'rba!ai ('(aa()an %nt%) ('n+'i(ban!)an

    )o(bina$i t'rbai) ari &ro&'rti an )ontro" i('n$i, Ka(i a&at ('n!!ab%n!)an

    !a!in! Ana a"a( o&'ra$i )a(i %nt%) ('(bant% ('(a$ti)an ba!ian $ia&

    i!%na)an $aat Ana ('n'ri(a ('r')a,

    a9 Pro$'$ nitriin! i"a)%)an 'n!an t%*%an

    6 ('na&at)an )')'ra$an &'r(%)aan +an! tin!!i

    6 ('nin!)at)an )'ta#anan &a)ai an $i-at anti!a""in!:

    6 ('nin!)at)an )'ta#anan t'r#aa& %(%r )'"'"a#an

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    6 ('nin!)at)an )'ta#anan t'r#aa& )oro$i

    6 ('nin!)at)an )'ta#anan )')'ra$an &'r(%)aan t'r#aa& )'nai))an t'(

    &'rat%r $a(&ai t'(&'rat%r arbonitriin!,

    b9 K'"'bi#an "ain +an! i&'ro"'# 'n!an &ro$'$ nitriin! ia"a#

    i$tor$i an '-or(a$i (ini(%(/ )ar'na t'(&'rat%r &'(ana$an r'na#, Di

    in%$tri &'n!!%naan &ro$'$ nitriin! t'r%ta(a i"a)%)an t'r#aa& )o(&on'n

    )o(&on'n ('$in %nt%) )'naraan b'r(otor,

    KARAKTERISTIK BAGIAN CARBONITRIDING

    Carbonitriin! b'nt%)/ ('(a)ai6ta#an )a$%$ $%"it/ bia$an+a 0,0(( )' 0,5((

    t'ba"/ an %(%(n+a ('(i"i)i )')'ra$an "'bi# tin!!i ari )a$%$ arb%ri',

    K'a"a(an )a$%$ i$'$%ai)an 'n!an a&"i)a$i )a$%$ t'ba" ('nin!)at)an

    )'#i%&an )'a%$an ba!ian, Carbonitriin! a"t'r #an+a "a&i$an ata$ b'na )'r*a

    an tia) ('n+'tor)an "a&i$an ta(ba#an/ $'#in!!a &ro$'$ tia) $'ara $i!ni-i)an

    ('n!%ba# i('n$i ba!ian,

    K'a"a(an )a$%$ (a)$i(%( bia$an+a t'rbata$ 0,5(( )a$%$ )'a"a(an "'bi#

    b'$ar ari ini ('(a)an 4a)t% t'r"a"% "a(a %nt%) ('r'a)an ('n*ai ')ono(i$,

    a)t% &'n!o"a#an +an! "'bi# &'n') "'bi# i$%)ai %nt%) ('(bata$i )on$'ntra$i

    nitro!'n a"a( )a$%$ ini/ $'&'rti &'na(ba#an nitro!'n "'bi# $%"it %nt%)

    ('n!ontro" ari )arbon,

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    K'"'bi#an nitro!'n a"a( b'na )'r*a a&at ('n+'bab)an tin!)at tin!!i a%$t'nit

    $i$a an &oro$ita$/ +an! tia) iin!in)an a"a( ('(&ro%)$i ba!ian ari

    )')'ra$an +an! tin!!i,

    @'ni$ ba*a +an! i!%na)an %nt%) &ro%) +an! a)an arbonitri' t'r!ant%n!

    t'r%ta(a &aa ('to' -abri)a$i,

    Sta(&in! 6 T#' ba*a )arbon bia$a/ AISI 1010 ('"a"%i 1020/ +an! &a"in! $'rin!

    i!%na)an %nt%) $ta(&in! a&"i)a$i, Ni"ai ini ('(i"i)i tin!)at tin!!i a)ti"ita$

    %nt%) ('nin!)at)an &'(b%atan &ro%)/ an (%a# arbonitri', K'"a$ 'n!an

    )aar )arbon r'na#/ ('"a"%i AISI 100/ ('$)i&%n (%a# ib'nt%)/ a&at

    ('ni&ta)an (a$a"a# )ontro" a"a( &'r"a)%an &ana$ )ar'na #ar'nabi"it+ ('r')a

    "'bi# r'na# *i)a i&'r"%)an %nt%) $i-at (a(&% b'nt%) (a)$i(a"/ i$aran)ana!ar )aar )arbon iaa)an $'tin!!i (%n!)in/ 0/0= (ini(%(,

    Pro%) ('$in 6 ba*a )arbon +an! $a(a bia$a i!%na)an %nt%) ('(a)ai +an!

    $'rin! i!%na)an %nt%) &ro%) ('$in/ an (%a# arbonitri', S'b%a# o&$i

    ta(ba#an aa"a# &'n!!%naan r'$%"-%ri'/ ba*a ('$in b'ba$/ $'&'rti AISI 111

    )an%n!an $%"-%r tin!!i $'ara $i!ni-i)an ('nin!)at)an ('$in/ an ba*a

    ('r'$&on 'n!an bai) %nt%) &ro$'$ arbonitriin!,

    Ba#an K#%$%$ 6 arbonitriin! a&at i!%na)an %nt%) ('n+a(&ai)an )a$%$

    ta#an a%$ )'ra$ &aa b'rba!ai (aa( ba#an %nt%) a&"i)a$i )#%$%$, Ini t'r(a$%)

    ba!ian b%b%) "o!a(/ b'$i or/ $'rta ba*a "ain +an! i!%na)an %nt%) ('(b'ri)an

    )'$'i(ban!an t'rt'nt% inti an &'r(%)aan $i-at,

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    Ka$%$ Carbonitri' bia$an+a t'rbata$ &aa )'a"a(an +an! r'"ati- an!)a"/

    %(%(n+a )%ran! ari 0,0;0 / &a"in! $'rin! )%ran! ari 0/015, T%*%an %ta(a

    ari arbonitriin! aa"a# %nt%) ('(b'ri)an )'ra$/ ('(a)ai )a$%$ ta#an &aa

    ba!ian, Nitro!'n ('n+'bar )' ba!ian 'n!an )arbon ('(b'ri)an #ar'nabi"it+

    %n!!%" %nt%) ('n!'(ban!)an )a$%$ )')'ra$an +an! tin!!i, Ka$%$ Carbonitri'

    *%!a $'i)it "'bi# ta#an t'r#aa& &'"%na)an &aa $%#% $'i)it itin!!i)an ari

    )a$%$ arb%ri',

    Carbonitriin! *%!a ('(i"i)i )'"'bi#an "ain "'bi# )arb%ra$i, Unt%) ('(%"ai/ ia

    ('(i"i)i r'$i$t'n$i +an! "'bi# b'$ar %nt%) &'"%na)an $'"a(a t'(&'rin! an

    ('nin!)at)an )'"'"a#an an )')%atan a(&a), a" ini i(%n!)in)an %nt%)

    ('n!!%na)an )'%a arbonitriin! an )arb%ra$i b'r$a(a %nt%) ('(b'nt%)

    )oni$i o&ti(%( ari )'a"a(an )a$%$ +an! "'bi# a"a( an )ar'na it% )in'r*a

    ba!ian a"a( in%$tri, M'to' ini it'ra&)an t'r%ta(a %nt%) ba*a 'n!an )a$%$

    &'n!'ra$an r'na#/ $'&'rti )%r$i )at%&, Pro$'$ it'ra&)an a4a"n+a )arb%ra$i

    )'a"a(an )a$%$ +an! i&'r"%)an $a(&ai 2,5((9 $')itar 7006755 8 C/ an

    )'(%ian arbonitriin! %nt%) ('na&ai i&'r"%)an )'a"a(an )a$%$

    arbonitri', Ba!ian6ba!ian +an! )'(%ian (in+a) &aa(/ an ba!ian +an!

    i#a$i")an ('(i"i)i )a$%$ "'bi# $%"it ari&aa (%n!)in ia&ai %nt%) )arb%ri$a$i/

    an &'na(ba#an "a&i$an arbonitri' ('nin!)at)an t'!an!an $i$a t')an a"a(

    )a$%$ $'#in!!a )'ta#anan "'"a# )onta) an )')%atan !rai'n )'%an+a

    ('nin!)at,

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    APLIKASI

    H Di in%$tri i)'na" %a *'ni$ &ro$'$ nitriin!/ +ait% "i

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    >, ran)$#a-t$

    5, a($#a-t$

    , ba"" $t''rin! *oint

    , .a".'$ an .a".'$

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