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Types of Hydropower Facilities 1

Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

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Page 1: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Types of Hydropower

Facilities

1

Page 2: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

• Impoundment Hydropower- uses a dam to store water. Water may be released either to meet changing electricity needs or to maintain a constant water level.

2

Page 3: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

• Run-of-River Projects - utilize the flow of water within the natural range of the river, requiring little or no impoundment. Run-of-river plants can be designed using large flow rates with low head or small flow rates with high head

3

Page 4: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

• Microhydropower Projects -produce 300 kilowatts (kW) or less. Microhydro plants can utilize low heads or high heads

4

Page 5: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

• Diversion Hydropower -channels a portion of the river through a canal or penstock, but may require a dam

5

Page 6: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Pumped storage - pumps water from a lower reservoir to an upper reservoir at times when demand for electricity is low. During periods of high electrical demand, the water is released back to the lower reservoir to generate electricity.

6

Page 7: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

What is Micro Hydro?• Micro-hydro is generally

less than 300 kW.• Hydro power is cost

effective in a limited number of places.

• Hydro is more consistent than wind or solar.

• Hydro is “concentrated solar energy.”

7

Page 8: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Micro Hydro Costs

• High Capital Cost– Labor and Earth Moving Equipment– Civil Works and Penstocks

• Low Operating Cost– No Fuel– Inexpensive maintenance

• Especially economic for Do-It-Yourself.

8

Page 9: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Micro Hydro is Run-of-River

• No water storage.• Much simpler to design and build.• Less environmental impact.• May be seasonally dependent.• Some schemes have a small reservoir for

supplying peak daily loads.

9

Page 10: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Water Rights• Sufficient water must be available.• Fish or riparian habitat must not be affected.• Other licensed users take precedence.• Environmental impact must be addressed.

– Erosion due to civil works– Water temperature increased due to low

water.– Dams are not recommended.

• Easements required if crossing private land.

10

Page 11: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

AC systems

• River flow must exceed peak demand.• Standard wiring and electrical equipment.• Components

– Generator• Induction• Synchronous

– Frequency Control and Governors– Voltage Control – Diversion loads

11

Page 12: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Grid Tie Systems

• Utility Concerns– Fault Protection– Line Worker and

Public Safety– Power Quality

• Metering Options

12

Page 13: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Line Worker and Public Safety

• Islanding– Generator supplies an isolated portion of grid

during a power outage.– Poses safety hazard to line workers.– Inverters meet UL standards– Induction Generators (Motors)

13

Page 14: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Power

• An instantaneous measure.• The ability to do work.• Measured in Watts and Horsepower.

746 W = 1 hpHp = Flow (cfs) x Head (feet) x .8

8.8

14

Page 15: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Hydro Power

• Site Assessment – potential power• Loads – required power• System capacity – designed power• Locating the Intake• Locating the Powerhouse

15

Page 16: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Site Assessment• Flow

– The design flow will be a percentage of the measured stream flow.

– Design flow determines penstock size– Design flow determines nozzle size

• Head- Elevation difference between the penstock

intake and the turbine• Penstock length.

– Often the major cost.16

Page 17: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Measuring Flow

• Velocity-Area Method• Velocity Head• Flow Meter• Weir method• Bucket method

17

Page 18: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Determining AreaAverage Depth = Sum of (N)depths

N

Area = Stream Width x Average Depth

1 2 3 ...

N18

Page 19: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Measuring Velocity

• Stream velocity varies with depth.

19

Page 20: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Float Method

20

Page 21: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Weir method

21Reference: Canyon Industries Inc., Micro-hydro Design

Page 22: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Weir Method

22Reference: Inversin, Micro-hydropower Sourcebook

Page 23: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Bucket Method

23

Page 24: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Head

24

• Vertical distance from inlet to turbine for impulse turbine.

• Vertical distance from inlet to tail water for reaction turbine.

Page 25: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Measuring Head

• Inclinometer• Altimeter• Hose and Pressure gauge• Level

25

Page 26: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

An Inclinometer• Also called an Abney Level.• L is measured with a tape or hip chain.

H = L x sin (a)H3

H2

H1L1

L3

L2

a1

a2

a3

a

26

Page 27: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Altimeters

• Measuring relative height, therefore absolute calibration is not necessary.

• The interval between measurements must be short to avoid error from weather changes.

• Best to take multiple readings.

27

Page 28: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Hose and Pressure Gauge• Accurate and simple method.• Bubbles in hose cause errors.• Gauge must have suitable scale and be calibrated.• Use hose a measuring tape for penstock length.

H1

28

Page 29: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Using a Level

• Use a person or a measured pole.Htotal = A + B + C + D

29

Page 30: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Static Head vs. Net Head

• Static head is the vertical distance from the intake to the power house

• Net head takes into account friction loss• Pipe sizing – rule of thumb

A pipe diameter should be chosen so that only 10 – 15% of the static head is lost in pipe

friction. Tables are available for every pipe material, diameter and flow rate.

30

Page 31: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Locating the Intake

• Choose a site with a stable stream bed.– Constant flow stream– Bedrock– Small gradient

• The inside of bends accumulate sediment.• The outside of bends are subject to

erosion and flood damage.• Place the intake along a straight section.

31

Page 32: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Intake and Powerhouse

• Flood conditions must be planned for.• Composition and nature of stream bed

determines erosion and future path changes.

• Natural features can protect civil works.• Locate upstream to avoid competing with

other water users.• Access for construction and maintenance.

32

Page 33: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Locating the Powerhouse

• Power house must be above flood height.• To maximize head:

– Place the turbine below the powerhouse floor.– Use draft tubes.

• Locate powerhouse on inside of bends.• Use natural features for protection.• Tail race oriented downstream.• May be some distance from stream.

33

Page 34: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Civil Works

• Diversion• Intake• Silt Basin• Trash Rack• Screen• Penstock• Power House

Weir

Direct Intake

Head Race

Trash RackSilt Basin

Penstock34

Page 35: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Civil Works

• The river flow will be seasonally variable.

• Sediment must be removed.

• Must be accessible for construction.

• Erosion occurs if water flows around weirs.

35

Page 36: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Diversion

• Weirs maintain the water level at the intake.

• A Weir does not store water.• Natural riverbed features may be used.• Weirs may also be :

– Concrete– Gabions– Wood

36

Page 37: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Weir

• The sluice is a short length of pipe for clearing away sediment.

Artificial Weir

Sluice

37

Page 38: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Weir

• If spring run-off is not severe, the penstock may lead directly from the weir.

Screened Intake Weir

Penstock

38

Page 39: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Sluice

A Sluice allows sediment removal. 39

Page 40: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Wing Walls

• Wing walls prevent erosion and flood damage to the civil works.

• Natural rock walls along a stream can serve the same purpose.

• Walls may be built from:– Gabions– Concrete– Rock and mortar– Wood

40

Page 41: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Intake Depth

• Pipe intakes should be submerged deep enough not to draw air.

H = (0.0622) Q2 / D4

H = intake depth[in]Q = flow rate [gpm]D = pipe diameter [in]

41

Page 42: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Intake Depth

• Rule of thumb – pipe should be submerged 3x the pipe diameter

• Screening is the weak point• Intake structures are the most

maintenance intensive part of hydro

42

Page 43: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Side Intake

• Place a side intake far enough upstream to avoid silt deposited behind the weir.

Head Race

Weir

Side Intake

Wing Wall

Silt43

Page 44: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Direct Intake

• A direct intake allows silt to be drawn into the head race to settle in the silt basin.

Weir

Direct Intake

Head Race

Silt Basin

Wing Wall

44

Page 45: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Trench Intake

• A trench intake in a rapidly flowing stream allows large debris to pass over.

• The rapid flow keeps the rack clear.

Trash Rack

45

Page 46: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Screens

• Screens should be half the nozzle diameter.

• A self-cleaning screen design is best.• The screen area must be relatively large.

Screen

PenstockHead Race

Silt Basin46

Page 47: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Trash Rack• The trash rack should be at least two pipe

diameters from the pipe inlet.• If the trash rack is not situated in the main

stream it is easier to clean.• If the head race is a pipe, a rack is

necessary.• Drilled PVC Pipe will serve as a trash rack.

47

Page 48: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Ice and Snow

48

• Frazil ice – super cooled water sticks to everything

• Submerging the intake allows the ice to float.

• Snow may prevent penstocks from freezing.

Page 49: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Penstock

49

• Materials• Diameter• Friction• Pressure Rating• Valves• Gauges• Thrust Block

Page 50: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Penstocks• A vent prevents vacuum collapse of the penstock.• A pressure gauge should always be installed.• Valves that close slowly prevent water hammer.

50Penstock

ValveVent

Pressure GaugeValve

Anchor Block

Page 51: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Penstocks

• A short straight penstock is least expensive.

• A channel or culvert may be used to reduce penstock length.

• Pipe laid in the creek will abrade.• Penstocks deliver water under pressure.• Usually the major expense.

51

Page 52: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Slide, Anchor and Thrust Blocks

• Prevent unwanted movement of penstock.

• Required at bends and reductions.

• Anchor blocks use mass to prevent movement.

• Thrust blocks are used with buried penstocks.

52

Page 53: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

After bay and Tailrace

• Removes water from power house and turbine.

• Designed to prevent erosion.

• Must be large with enough slope to prevent water backing up in turbine.

53

Page 54: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Head Race• It may be less expensive to run low

pressure pipe or a channel to a short penstock.

54

4”Penstock

6”Penstock

Head Race

Page 55: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Turbines

55

• Water under pressure contains energy.• Turbines convert the energy in water into

rotating mechanical energy.• Impulse turbines convert the kinetic

energy of a jet of water to mechanical energy.

• Reaction turbines convert potential energy in pressurized water to mechanical energy.

Page 56: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Selected References

• Microhydro by Scott Davis• Microhydro Design Manual by Adam

Harvey• Waterturbine.com for picohydro units• BC Hydro Handbook• Idaho National Labs

56

Page 57: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Impulse Turbines

• Tolerate sand.• Easy to fabricate.• Efficient at wide a range

of head and flow.• A nozzle converts

pressurised water into a high-speed jet of water.

57Pelton Turbine – Canyon Industries

Page 58: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Pelton Turbines

• At least one jet of water strike the buckets at atmospheric pressure.

• Maximum jet diameter about 1/3 bucket width.

• More jets increase flow and are used at low head.

580.61m Pelton – Dependable Turbines Ltd.

Page 59: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Turbine application

Head (pressure)

Turbine High(30m +)

Medium Low(<10 m)

Impulse Pelton Turgo

CrossflowPeltonTurgo

Crossflow

Reaction - FrancisPump

PropellerDarius

59

Page 60: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Generators• Types of Generators

– Synchronous– Induction– DC generators

• Characteristics of Generators• Selecting a Generator• Voltage Regulation• Governing (speed and frequency)

– Mechanical– Electronic

60

Page 61: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Synchronous Generator

• Used in almost all stand-alone applications.

• Single phase used up to 10 kW.• Most three phase are smaller than

equivalent single phase.

61

Page 62: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Induction Generator

• Just an induction motor with negative slip.• Used most often with grid-tie systems.• Used by some for battery based systems.

62

Page 63: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

DC Alternator

• Produces rectified alternating current.

• Readily available.• Easy to service.

63

Page 64: Types of Hydropower Facilities - SSWM · design flow. will be a percentage of the measured stream flow. – Design flow determines penstock size – Design flow determines nozzle

Electronic Governing

• Frequency governing is used for synchronous generators.

• Voltage governing is used for induction generators

• Diversion Loads– A load must always be present.– Water heating or air heating.

• Diversion loads may be useful loads.64