Ultrasonic welding technology

RINCO ULTRASONICS

The Integration Specialists

Thanks to their modular design, standard products such as actuatorsand generators can also be per-fectly fitted into special purpose machines. In addition, however,we also supply OEM products such as the AGM generator, which

can be completely controlled by an independent PLC fitted to the machine. Multiracks allow several generator modules to be operated at once, our special actuators will never let you down, even when it comes to the most demanding

Robotically guided oscillator system withcutting horn.

Continuous cutting and sealingof textiles

RINCO products can be integrated into special purpose machinery and automated lines without problem. RINCO generators and robotcontrolled cutting tools are used to process textile-clad interiors for the automotive industry, for example, where the fabric is cut and sealed at the edges of the plastic part.

or challenging applications. As a supplier of components and con-sultants on integration, we work very closely with international OEM partners and can therefore also offer you the ideal solution for your automated applications.

For full contact information please have a look at our website: www.rincoultrasonics.com

RINCO ULTRASONICS has been a specialist in the design and manu-facture of ultrasonic welding machinery and ultrasonic cutting equipment for more than 35 years.

Since 1997, the company, based in Romanshorn in Switzerland, has been a member of the CREST GROUP and it operates internationally emplo-ying 80 people altogether worldwide. Mastering ultrasonic technology requires specific expertise. The relatively high proportion of employees working in development, at around 20%, guarantees innovative products. Apart from microprocessor-controlled generators, and both machine and hand-welding equipment, the company also supplies components to be integrated with special purpose machines. RINCO products are used to weld plastic components and to cut synthetic textiles as well as food products.

The modular design of the systems enables them to be easily retooled and upgraded. With a wide range of frequencies and power outputs from 100 to 3000 Watts, RINCO can offer a suitable system for almost any applica-tion.

The Ultrasonics Specialists

. Can be housed in sound enclosures SSK

. Can be calibrated

. Highest repeatability

. Suitable for validation

. High process reliability

. Clean room version available

. Can be calibrated

. Highest repeatability

. Suitable for validation

. High process reliability

. Clean room version available

. Can be housed in sound enclosures SSK

. High process reliability

. Clean room version available

. Repeatable welding force

. Simple tool change and quick setup

. Integrated travelmeasurement

. High process reliability

. Clean room version available

. Repeatable welding force

. Simple tool change and quick setup

. Integrated travelmeasurement

. High process reliability

. Repeatable welding force

. Simple tool change and quick setup

. The actuator VEA is suitable for integration into special purpose machines

Operating frequency20 kHzMax. force3000 NWeight120 kg

welding machines welding generators hand welding units cutting units special actuators

Dynamic 3000

Operating frequency35 kHzMax. force745 NWeight41 kg

Dynamic 745

Operating frequency20 kHzMax. force3000 NWeight115 kg

Standard 3000

Operating frequency35 kHzMax. force745 NWeight41 kg

Standard 745

Operating frequency20 kHzMax. force3000 NWeight115 kg

Easy 3000

. Real time operation

. 6“ graphic display

. Interfaces for data analysis andparameterization

. Simple adaptation tospecial purpose machines

Operating frequency35 kHz/20 kHzMax. power output900/2000/3000 WWeight16 kg

ACU

. Ideal for spot welding, riveting or beading

. Rugged constructionfor optimal soundpropagation

. Very high performance

Operating frequency20 kHz Weight1.8 kg incl. transducer

HG20-1

. Designed for theintegration into cutting rails as well as on weaving machines

. Air cooling optionally retrofit

. Ideal for continuouscutting

Operating frequency35 kHz Weight1.4 kg

CH35-4

. Designed for theintegration intospecial purpose machines

. Travel measurement, trigger / trigger potentiometer and depth detecting stop optionally retrofit

. Compact construction

with frontOperating frequency20 kHzMax. force2000 NMax. stroke100

SPA20

. Designed for theassembly into special purpose machines

. Optionally with travel measurement, valve block and trigger box

. Compact construction

without frontOperating frequency35 kHzMax. force745 NMax. stroke100/50 mm

SV35-100/50

. Designed for theassembly intospecial purpose machines

. Very small and compact

. Adjustable strokelimitation

Operating frequency35 kHzMax. force450 NMax. stroke20 mm

MA35-20

. Designed for theintegration into cuttingrails as well as onweaving machines

. Air cooling optionally retrofit

. Ideal for continuouscutting

Operating frequency35 kHz Weight3 kgincl. oscillatorMax. stroke40 mm

SV35-40

. Suitable for textilesand fabrics withminimum 50% synthetic fibre content

. Simultaneous cutting and welding along the cutting line

. Ideal for straight cutsand contours

Operating frequency35 kHz Weight1.7 kg incl. converter

HC35-4

. Ideal for the trimmingof retro-injected fabrics

. Also suitable for the assembly intomanufacturing cells

. Rugged construction

Type 5Operating frequency35 kHz Weight70 kgwithout generator

Cutting station

. Ideal for spot welding,riveting, beading orcutting with template horns

. Rugged constructionfor optimal soundpropagation

. Protected cable duct

. Integrated cooling

Operating frequency35 kHz Weight1.2 kg incl. converter

HG35-3

. Ideal for spot welding,riveting, beading or cutting with template horns

. Rugged constructionfor optimal soundpropagation

. Protected cable duct

Operating frequency35 kHz Weight0.7 kg incl. transducer

HW35-3

. Ideal for spot welding, riveting, beading orcutting with template horns

. Very small device for ergonomic working

Operating frequency70 kHz Weight250 g incl. converter

. Ideal for spot welding, riveting, beading orcutting with template horns

. Very small device for ergonomic working

Operating frequency70 kHz Weight170 g incl. transducer

HW70-3

. User-friendly menunavigation

. RS232 serial interface enables data transfer for the external logging of welding data

. 5“ display

. Simple adaptation tospecial purpose machines

Operating frequency70 kHz/35 kHz/30 kHz/20 kHz Max. power output100/400/600/900/1000/1500/2000/3000 WWeight16 kg

ADG

1

2

8

9

. Easy to program

. Multirack for thesynchronous operation of several modules optionaly available

Operating frequency70 kHz/40 kHz/35 kHz/30 kHz/20 kHz Max. power output100/200/400/500/750/800/900/1000/1500/2000WWeight9.5 kg

RDG11

. Interactiv programmable

. Multirack for thesynchronous operation of several modules optionaly available

. Softstart function

. Softstop function

. 5x20 character LCDdisplay

Operating frequency70 kHz/40 kHz/35 kHz/30 kHz/20 kHz Max. power output100/200/400/500/750/800/900/1000/1500/2000WWeight9.5 kg

SDG10

19

17

16

15

25

31

32

. Designed for theassembly intospecial purpose machines

. Optionally with travelmeasurement, valve block and trigger box

. Compact construction

with frontOperating frequency35 kHzMax. force745 NMax. stroke100/50 mm

SV35-100/5030

29

23

24

22

20

3

4

6

. Designed for theintegration into specialpurpose machines

. All controlling tasksand parameter input via external controller

. Data transfer by buscompatible interfaces

. Digital error coding

Operating frequency70 kHz/40 kHz/35 kHz30 kHz/20 kHz

Max. power output100/400/500/600/800/900/1000/1500/2000/3000 WWeight5.5 kg/6 kg/6.5 kg

AGM12

Compatible with

Compatible with Compatible with

Compatible with

Compatible with

12

Compatible with

Compatible with

Compatible with Compatible with

. Suitable for automated welding operations with short cycles

. Ideally suitable as a replacement for composi-te horns

. Constant spring load

. Heavy duty

with frontOperating frequency35 kHzSpring loadMax. 242 N Compression stroke8 mm

SPC3533 Compatible with

Compatible with

Compatible with

Compatible with

Compatible with

. Ideal for spot welding applications of blister packages, laminated cardboard, plastic foils or textiles and fabrics with a minimum of 50% synthetic fibre content

. Automatic triggering by activating the integratedmicroswitch

Operating frequency35 kHz Weight1.2 kg incl. transducer

HT35-218 Compatible with

Compatible with

Compatible with

Compatible with

Compatible with

Compatible with

Compatible with

Compatible with

Compatible with

Compatible with

Compatible with

Ultrasonics is used in many different areas

additional

. Ultrasonic welding in combination with a Standard ultrasonic press and an ADG generator. Laser welding in com bination with a Standard ultrasonic press and an ADG generator. Sound absorption of 20 dB

Operating frequency20 kHz/35 kHzDimensions WxHxD:620x222x750

WorkstationA

. High sound absorption

. Base unit for optimum working hight optionally available

. Actuation using two-hand start, in accordance with CE standards

Operating frequency20 kHz Dimensions WxHxD:760x1700x800Weight135 kg

Sound enclosure

. Designed for theoperation of several devices with one single generator

Operating frequency20 kHz/35 kHz/70 kHz

Device switch BoxG

Compatible with

Compatible with

For full contact information please have a look at our website: www.rincoultrasonics.com

accessories

. Designed for the packaging industry

. Short cycles thanks to integrated microswitch

. Various standard tools available

. Can be placed on table or mounted to wall

Operating frequency35 kHzMax. force745 NWeight11.2 kg

ABW3521 Compatible with

. High process reliability

. Repeatable welding force

. Simple tool change and quick setup

. The actuator VEA is suitable for integration into special purpose machines

Operating frequency35 kHzMax. force745 NWeight41 kg

Easy 7457 Compatible with

Compatible with

. Designed for smaller multi-head machines, when no superior control or a minimum of PLC is desired

Compatible withDevice switch Box ADG

H

Operating frequency20 kHz/35 kHz/70 kHz

. Designed for thewelding machines of the type Standard as a tool to extend the operative range

I Compatible with

. Width up to 150mm

. Core 25mm or 75mm

Compatible withFoil transportKFeeding speed0.1m / sFeeding path5-500mm

Heat staking - retrofit set

. For manuallyoperated welding machines

. For cleanroom operation

. For ergonomic require-ments

Compatible withL

Operating frequency20 kHz/35 kHz/70 kH

Two-hand start - DUO TOUCH

For full contact information please have a look at our website: www.rincoultrasonics.com

B 1 3

1110

1 32

1 2 3 4

3

9

6

4 6

7

7

6

7

1 2 3 476

1211109

121110

1211109

1211109

121110

121110

1110

121110

1110

10

1110

1110

10

10

10

11

11

10 11

30 31543

21

16

20

17

30

29262524232219

18

333231302926232221201918

33323130292422

29

15

3231

8

8

9

9

10

10

. Horns in five differentfrequencies (20, 30, 35, 40 and 70 kHz) and forvarious applications

. Customized tool design

. Calculation of theoscillation performance using FEM-technology

The tools manufactured by RINCO ULTRASONICS are suitable for welding and cutting operations of vari-ous kinds.

Tools Anvils and HornsC

. For food processing

. Designed for the integra-tion into special purpose machines

. All controlling tasks and parameter input viaexternal controller

. Data transfer by buscompatible interfaces

. Digital error coding

Operating frequency70 kHz/40 kHz/35 kHz30 kHz/20 kHz

Max. power output100/400/500/600/800/900/1000/1500/2000/3000 WWeight5.5 kg/6 kg/6.5 kg

FPG13 Compatible with 33323130

292422

. For continuous cutting and sealing operations of textiles and fabrics with a minimum of 50% synthetic fibre content.

. Available as left or right hand version

Operating frequency35 kHz

Weight

7 kgwithout generator

LC35-126 Compatible with 1110. Designed for the distribution of a HF signal from one singlegenerator to severaloscillator systems

Operating frequency20 kHz/35 kHz/70 kHz

HF switch BoxF Compatible with 1110

5

2524

33

11

1312

compatible = the numbers listed above indicate which machines, components or generators are applicable together

TextileFood AutomotivePackaging

Medical High-TechHousehold Cosmetic

HG70-1

. High process reliability

. Repeatable welding force

. Simple tool change andquick setup

. Modular construction

Operating frequency70 kHzMax. force50 NWeight18 kg

Standard 505 Compatible with 9

1576 16 17

Art

. no.

376

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RINCO ULTRASONICS AG

CH-8590 Romanshorn 1SwitzerlandTel. +41 71 466 41 00Fax +41 71 466 41 01info@rincoultrasonics.comwww.rincoultrasonics.com

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Headquarters

RINCO ULTRASONICS AGIndustriestrasse 4CH-8590 Romanshorn 1SwitzerlandTel: +41 71 466 41 00

www.rincoultrasonics.com

Subsidiaries

RINCO ULTRASONICS GmbHHardstrasse 13D-75334 StraubenhardtGermanyTel: +49 7082 79 185 0

www.rincoultrasonics.de

AB RINCO ULTRASONICS SVERIGEJunogatan 9SE-45117 UddevallaSwedenTel: +46 522 64 28 50

www.rincoultrasonics.se

RINCO ULTRASONICS DANMARK A/SA. Knudsens Vej 9ADK-8400 EbeltoftDenmarkTel: +45 86 34 31 99

www.rincoultrasonics.dk

RINCO ULTRASONICS ITALIA S.r.l.Corso Unione Sovietica, 373/BIT-10135 Torino ItalyTel: +39 011 1970 6759

www.rincoultrasonics.it

RINCO representatives worldwide

RINCO subsidiaries

welding machines welding generators hand welding units cutting units components support

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1 RINCO ULTRASONICS SAParc des Bellevues6, Avenue du Gros Chêne Bât. CF-95610 Eragny/OiseFranceTel: +33 1 34 21 94 49www.rinco-france.com

RINCO ULTRASONICS (Shanghai) CO., Ltd.

Building 10, No. 388, San Bang RoadChedun Industrial ParkSongjiang, Shanghai 201611ChinaTel: +86 21 5760 9533www.rincochina.com

RINCO ULTRASONICS USA Inc.

87B Sand Pit RoadDanbury, CT 06810USATel: +1 203 744 4500www.rinco-usa.com

RINCO ULTRASONICS (INDIA) PRIVATE LIMITED

Plot no. 286-B, Sidco Industrial EstateThirumudivakkamChennai, 600 044IndiaTel: +91 44 4285 2028www.rincoindia.com

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For full contact information please have a look at our website: www.rincoultrasonics.com

We are focused, comitted, global, local.