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Routers 2007/2008 Tools for the toughest demands Routing Chamfering cutter Rounding chamfer cutter Router cutters for mineral materials Router cutters for hand rails

Umschlag Fraeser ENG-GB€¦ · Ogee cutter with 2 ball bearings Ovolo edge-cutter dia. A B R q Part No. 17 10 40 3 491004 19 11 41 4 491005 21 12 42 5 491006 23 15 45 6 491007 27

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Page 1: Umschlag Fraeser ENG-GB€¦ · Ogee cutter with 2 ball bearings Ovolo edge-cutter dia. A B R q Part No. 17 10 40 3 491004 19 11 41 4 491005 21 12 42 5 491006 23 15 45 6 491007 27

Routers 2007/2008

Tools for thetoughest demands

RoutingChamfering cutter

Rounding chamfer cutter

Router cutters for mineral materials

Router cutters for hand rails

Page 2: Umschlag Fraeser ENG-GB€¦ · Ogee cutter with 2 ball bearings Ovolo edge-cutter dia. A B R q Part No. 17 10 40 3 491004 19 11 41 4 491005 21 12 42 5 491006 23 15 45 6 491007 27

Routing – the smart wayAlways one jump ahead through innovation and optimised technology

2

Quality from start to finish.

Always one step ahead. The Festool routers are high-end, state-of-the-art products; they havebeen developed for practical application and tested,checked and controlled under the most rigourousconditions. The cutters for polymer material, for example, leave nothing to be desired: they arethe result of innovative ideas and comprehensivetests and show the way forward to new workingareas and a larger customer base.

Quality begins with the selection of high-qualityraw materials. First-class steel and highly wear-resistant carbide tips. Induction brazing ensurespermanent joint soldering and a long service life. No matter which routing method you require for yourapplication, the grinding centre with CNC-controlproduces extremely sharp cutters.

High closeness of grain.

The excellent properties of Festool’sproducts will convince you. Topquality really begins with the cuttermaterial. Festool uses tungsten-carbidealloys for its cutters that impress withtheir superbly high micro-grain qualityand closeness. Tungsten-carbide powderand a cobalt binding agent are bondedby extreme heat and pressure. Incontrast to a coarse grain structure, the dense material has a long servicelife and good cutting quality.

Comparisons reveal the difference.

Ultra modern production lines guarantee precise routing.

Continuous production monitoring and controlensure that the quality remains constant.

Heterogeneous surface with a coarsesurface structure.

Homogeneous surface in Festool’s micro-grainquality.

Page 3: Umschlag Fraeser ENG-GB€¦ · Ogee cutter with 2 ball bearings Ovolo edge-cutter dia. A B R q Part No. 17 10 40 3 491004 19 11 41 4 491005 21 12 42 5 491006 23 15 45 6 491007 27

3

GL : Total lengthNL: Working length∅ , D : Diameters : Shaft

: Marking for minimum clamping depth

: n max. = maximum router speedR : Radius in mmF (�): Chamfering angle in °

GL

NL

S

∅ D

All the dimensions at a glance:

To achieve an optimum 100% cuttingresult, the cutter should be clampeddirectly below the spindle head, butat least up to the marking on thedrive shaft.

Cutter materials.

HW cutters (formerly HM cutters) alsowithstand tremendous loads whencutting hardwood, laminated materialsand plastics. HW cutters are availablein different designs: solid carbide-metal cutters, tipped cutters and tools with reversible carbide tips.

The cutter material HS (formerly HSS)is particularly suitable for soft materials.HS cutters are available as straight orspiral-shaped.

For your safety.

With Festool you are always on thesafe side: only the routers conformingwith the EU guidelines for wood-working machines bear the MAN mark after successful testing. As a tested power tool for manualguiding they have the following fea-tures: • mainly circular form• backlash-free with a limited routing

depth of max. 1.1 mm• limited chip-clearance width ’S’• cutting speed on the cutting shaft.• Festool test mark

BG TEST045-013

Groove cutter, stepped cutter p. 4–5

Rounding, chamfering, p. 6–7

hollow routing

Water-channel routing, p. 8–9

flush routing and rebating

VS 600, handle, mitre tongue p. 10–11and groove, scrip, V-grooves and plasterboard V-groove cutters

Circle router, laminate cutter, p. 12–13

Dowel borer, profiling cutter

Counterprofiling cutter, tapering p. 14–15

cutter, profiling cutter for carpentry

Special cutters p. 18–21

for mineral materials

Routing templates p. 22–25

Overview p. 26–27

Router OFK 500, Router OFK 700 p. 16–17

Aluminium cutter p. 17

Clean cutting edgeCutting result with burnt edging

What counts in practice is the result.Flawless surfaces and perfect profiles. A clean cutting result avoids time-consuming finishing work. Optimum cutting geometry and correct grindingensure a perfect surface finish.

V

V

HW

HS

Page 4: Umschlag Fraeser ENG-GB€¦ · Ogee cutter with 2 ball bearings Ovolo edge-cutter dia. A B R q Part No. 17 10 40 3 491004 19 11 41 4 491005 21 12 42 5 491006 23 15 45 6 491007 27

Groove cutterTop performance all along the line.

4

HW s = 8 mm

∅ D NL GL R F� Part No.

9 23 55 490958

10 20 60 490959

10* 25 60 490960

10 30 60 491648

11 20 60 490961

12 20 60 490962

12 30 60 491649

13 20 60 490963

14 20 60 490964

15 20 60 490965

16 20 60 490966

16 30 65 490967

18 20 60 490968

18 30 65 490969

19 20 60 490970

20 20 60 490971

20 30 65 490972

22 20 60 490973

24 20 60 490974

25 20 60 490975

30 20 60 490976

∅D NL GL R F� Part No.

3 6 45 490952

4 10 45 490953

5 12 45 490954

6 14 55 490955

7 17 55 490956

8 20 55 490957

8 30 60 491647

HW s = 12 mm

HW s = 8 mm

∅D NL GL R F� Part No.

10 35 90 491086

12 40 90 491087

14 40 85 491088

14 50 100 491089

16 45 90 491090

16 60 100 491091

18 45 90 491092

20 45 90 491093

22 45 90 491094

24 45 90 491095

30 35 90 491096

No compromises.

This solid carbide cutter is a heavy-dutytool. It even withstands the toughestdemands especially where cutters of smalldiameter would easily break. The groundcarbide-metal standard bit also has alonger service life if used for drillingboard-type material.

For good reason.

If you wish to achieve optimum cuttingresults with ease for drilling, grooving,rebating and long-hole routing, you arebest advised to use the HW groove cutter.The router is fitted with a soldered-inHW cutter. It runs precisely, makesdrilling easier and has a long service life.

Solid carbide groove cutter withstandard bit

Groove cutter with base blade

Drill bit used after 60 drillings in a kitchentabletop (30 mm depth):Bit shows slight signs of wear

Worn bitafter 60 drillings in a kitchentabletop (30 mm depth):Blunt bit

* for slot jointing using Festool VS 600,with fine-precision in diameter

Page 5: Umschlag Fraeser ENG-GB€¦ · Ogee cutter with 2 ball bearings Ovolo edge-cutter dia. A B R q Part No. 17 10 40 3 491004 19 11 41 4 491005 21 12 42 5 491006 23 15 45 6 491007 27

5

∅D NL GL R F� Part No.

4 10 45 490977

6* 16 50 490978

8 25 55 490979

10* 30 60 490980

HS s = 8 mm

HW s = 8 mm

∅D NL GL R F� Part No.

3 8 45 490941

4 15 48 490942

5 12 50 490943

6* 16 50 490944

8 19 50 490945

10* 30 60 490946

12 20 52 490947

14 20 52 490948

16 20 52 490949

18 25 57 490950

20 25 57 490951

Multi-talents.

The HS spiral groove cutter and the HWsolid carbide-metal spiral groove cutter.With fast feed – for grooving, rebating,long-hole cutting, drilling and copy routing.They operate quickly, powerfully andextremely cleanly and are pleasantlyquiet. The chips are drawn upwardsthrough the spiral cutter and sucked offfrom there. The routed groove remainspermanently clean.

Spiral groove cutter

Groove cutters with reversible carbide tips

Rough cutter ∅ 16 7.6x 12 491390∅ 18 7,6x 12 491390

∅D NL GL R F� Part No.

8 20 50 491078

10 25 55 491079

12 30 61 49108014 30 66 492715

16 30 70 492716

18 30 70 492717

HW s = 8 mm

∅D1 ∅D2 T1 NL F� Part No.

16.3 12.3 9.3 16 492713

20.3 12.3 6 16 492714

HW s = 12 mm

Spare tip ∅ 8 20 x 4.1 491386Set incl. 4 pce. ∅ 10 25 x 5.5 491387

∅ 12 30 x 5.5 491388∅ 14 30 x 5.5 491388

Main plate ∅ 16 30 x 12 491393∅ 18 30 x 12 491393

Stepped cutters

Two ideal partners.

With the stepped cutter and the Festoolrouting aid, the faces of espagnolettes canbe routed without tilting and wobbling inthe rebate, quickly and exactly.

Effeciency speaks for itself.

The HW reversible carbide tip router has the following excellent properties:• the reversible tips ensure constant

routing dimension and precision• no re-sharpening, low downtimes• faster change of cutter ensuring

sharp routing tools at all times• extremely economical because the

reversible carbide tip can be turned.

* for slot jointing using Festool VS 600,with fine-precision in diameter

Groove cutter

Page 6: Umschlag Fraeser ENG-GB€¦ · Ogee cutter with 2 ball bearings Ovolo edge-cutter dia. A B R q Part No. 17 10 40 3 491004 19 11 41 4 491005 21 12 42 5 491006 23 15 45 6 491007 27

HW s = 8 mm

∅D NL GL R F� Part No.

27 30 70 12 491139

For the complete job.

For decorative board edging the HW half-round cutter does a grand job. It has arouting height of 30 mm to suit laminatedwood of the same thickness. Its ballbearing guide guides the router directlyalong the template and ensures thatcurved parts can also be profiled.

Rounding, chamfering and hollow routingPerfection demands skill – technology for better shaping.

Ovolo edge-cutter withground standard bit.

For decorative fronts using imitationpanelling. Using the ground standard bit it is possible to plunge-cut into the centrefront of the furniture and cut imitationpanelling.

6

∅D NL GL R F� Part No.

30.5 12 62 45° 491084

Chamfering/edge router with reversi-ble carbide tips and ball bearings

HW s = 8 mm

HW s = 8 mm

HW s = 12 mm

∅D NL GL R F� Part No.

16.7 9 49 2 491009

18.7 10 50 3 491010*

20.7 11 51 4 491011*

22.7 12 52 5 491012*

25.5 13.5 54 6.35 491013*

28.7 15 55 8 491014*

31.7 16.5 56.5 9.5 491015*

38.1 19 59 12.7 491016*

42.7 22 62 15 491017*

∅D NL GL R F� Part No.

43 22 72 15 491106

63 32 82 25 491107

HW s = 8 mm

Spare ball bearing dia. 12.7 491383Set incl. 2 pce. dia. 9.5 491382

* With ball bearing dia. 12.7 mm and ball bearingdia. 9.5 mm included in delivery.

Spare ball bearing dia. 12.7 491383Set incl. 2 pce.

Spare ball bearing dia. 15.88 491384Set incl. 2 pce.Spare tip 12 x 12 491391Set incl. 4 pce.

Half-round cutter with ball bearing

Ogee cutter with 2 ball bearings

Ovolo edge-cutter

dia. A B R q Part No.

17 10 40 3 491004

19 11 41 4 491005

21 12 42 5 491006

23 15 45 6 491007

27 15 45 8 491008

∅D NL GL R F� Part No.

17 10 40 3 491004

19 11 41 4 491005

21 12 42 5 491006

23 13 45 6 491007

27 15 45 8 491008

One power tool –double benefits.

Precisely calculated.

The edge router with reversible HW carbidetips is the ideal power tool if you attachimportance to long service life, particularlyhigh economic efficiency and constantprecision. By purchasing one reversiblecarbide tip you receive four router bitservice lives. You thus save on follow-upcosts because the cutter can be reversed.

with ball bearing dia. 12.7 mm for rounding

with ball bearing dia. 9.5 mm for ovolo edge cutters

Page 7: Umschlag Fraeser ENG-GB€¦ · Ogee cutter with 2 ball bearings Ovolo edge-cutter dia. A B R q Part No. 17 10 40 3 491004 19 11 41 4 491005 21 12 42 5 491006 23 15 45 6 491007 27

7

∅D NL GL R F� Part No.

20 14 54 10° 491023

∅D NL GL R F� Part No.

25.5 12,7 54 6.35 491018

28.8 14 56 8 491019

31.7 14.3 56 9,5 491020

38.1 16 57 12.7 491021

∅D NL GL R F� Part No.

8 8 38 4 490983

12.7 10 40 6.35 490984

16 11 41 8 490985

19.4 11 41 9.7 490986

25.4 14 44 12.7 490987

Hollow router

Hollowing router with ball bearing

HW s = 8 mm

∅D NL GL R F� Part No.

44 30 80 30° 491101

55 26 76 45° 491102

∅D NL GL R F� Part No.

25.7 25.1 70 15° 491132

24 10 50 30° 491024

38.5 23 64.5 30° 491133

36 11.5 53 45° 491025

HW s = 8 mm

HW s = 12 mm

HW s = 8 mm

HW s = 12 mm

∅D NL GL R F� Part No.

25.4 18 58 12.7 491103

30 20 60 15 491104

40 25 65 20 491105

HW s = 8 mm

Spare ball bearing dia. 12.7 491383Set incl. 2 pce.

Rounding chamfer router with

ball bearing

HW s = 8 mm

dia. A B R q Part No.

17 10 40 3 491004

19 11 41 4 491005

21 12 42 5 491006

∅D NL GL R F� Part No.

17.5 19 61.5 6 15° 491134

23.1 19 60.5 6 30° 491135

31.4 18.5 60.5 6 45° 491136

Spare ball bearing 15° 491403Set incl. 2 pce 30° 491404

45° 491405

Chamfer cutter with ball bearing

Spare ball bearing dia. 15.88 491384Set incl. 2 pce.

Spare ball bearing dia. 12.7 491383Set incl. 2 pce.

An unbeatable team.

With these shaft cutters, you can also produce this familiar edge shape – commonly found in industry – with amanual router. Here the chamfer cutterand rounding chamfer cutter with conicalball bearing work together perfectly.

Page 8: Umschlag Fraeser ENG-GB€¦ · Ogee cutter with 2 ball bearings Ovolo edge-cutter dia. A B R q Part No. 17 10 40 3 491004 19 11 41 4 491005 21 12 42 5 491006 23 15 45 6 491007 27

Water-channel routing, flush trimming and rebatingThe right tool for every job.

8

∅D NL GL R F� Part No.

19 20 64 0° 491082

∅D NL GL R F� Part No.

19 16 53 6.4 490982

HW s = 8 mm

HW s = 8 mm

HW s = 8 mm

HW s = 8 mm

Through thick and thin.

Thanks to its large ball bearing guide theHW template router is the ideal power toolfor simple 1:1 copy routing.

Water channel router

Flush trimming router with ball bearing

Edge routers with reversible carbidetips and ball bearings

Water channel router with

ball bearing

Spare ball bearing dia. 19 491385Set incl. 2 pce.Spare tip 20 x 12 491392Set incl. 4 pce.

Spare ball bearing dia. 19 491396Set incl. 2 pce.

Spare ball bearing dia. 12.7 491383Set incl. 2 pce.Spare ball bearing dia. 19 491396Set incl. 2 pce.

∅D 12.7 = upper ball bearing∅D 19 = lower ball bearing

∅D NL GL R F� Part No.

12.7 25 65 0° 491027

19 25 0° 491028

∅D NL GL R F� Part No.

16 25 65 5 490981

Particularly suitable forwater-channel routing.

Curved or round water channels can becut without any problem with this router1:1 using a quickly made template.

Precision – also aftersharpening.

When sharpening blunt cutters onconventional routers the diameter aligned to the ball bearing is normally reduced. This causes a ridge to form when edges are trimmed flush after sharpening. Usingthe HW Duro Form flush-trimming cutterwith ball bearing guide, the precisionremains permanent.

Page 9: Umschlag Fraeser ENG-GB€¦ · Ogee cutter with 2 ball bearings Ovolo edge-cutter dia. A B R q Part No. 17 10 40 3 491004 19 11 41 4 491005 21 12 42 5 491006 23 15 45 6 491007 27

9

∅D NL GL R F� Part No.

31.7 12.7 54 491022

∅D NL GL R F� Part No.

24 11 54 0/45° 491026

∅D NL B R F� Part No.

8 19 65 491037

∅D NL GL R F� Part No.

38 12 53.7 491085

HW s = 8 mm

HW s = 8 mm

HW s = 8 mm

HW s = 8 mm

Drill router

Rebating cutter set with reversiblecarbide tips and ball bearings

Rebating cutter with ball bearing

dia. 12.7 mm

Router for flush-trimming and

chamfer edging, with ball bearing

Spare tip 12 x 12 491391Spare ball bearing set 4914061x dia. 9.5/1x dia. 12.7/1x dia. 16/1x dia. 19 / 1x dia. 22

Auxiliary ball bearing set 4914061x dia. 9.5/1x dia. 12.7/1x dia. 16/1x dia. 19/ 1x dia. 22

Spare ball bearing dia. 18 491400Set incl. 2 pce.

Spare ball bearing dia. 12.7 491383Set incl. 2 pce.

Amazingly versatile.

When it comes to rebating, the HWrebating cutter with reversible carbide tips is amazingly versatile: 5 differentrebating depths with only one basicelement (by changing the ball bearing).

14.6 9.5

12.6 12.7

11 16

9.5 19

8.0 22

Rebating depths for rebating cutter(with ball bearing)

Rebating depths for HW rebating cutter (with ball bearing)

One power tool, three applications.

Flush trimming of projecting coating at aright angle, or with a 45° chamfer or evenboth in one working process. With thisrouter for flush-trimming and chamfer-edging you can always produce cleanconnecting edges. The plastic-coated ballbearing does not leave any marks andprotects the edge of the workpiece.

flush chamfer flush + chamfer

Plunge – route – finished.

Without any rough-drilling the drill routerplunges directly into the coating layer. By guiding it along the side face the pre-made contour is trimmed flush.

Rebating depth (mm) Ball bearing dia.(mm)

11 9.5

9.5 12.7

7.9 16

6.35 19

4.9 22

Rebating depth (mm) Ball bearing dia. (mm)

Page 10: Umschlag Fraeser ENG-GB€¦ · Ogee cutter with 2 ball bearings Ovolo edge-cutter dia. A B R q Part No. 17 10 40 3 491004 19 11 41 4 491005 21 12 42 5 491006 23 15 45 6 491007 27

Router for carcass joints, grips, bonding, script, V-grooves These specialists fulfil your every need.

10

∅D NL GL R F� Part No.

14.3 13.5 46 15° 490990

∅D NL GL R F� Part No.

22 16 69 2... ..5/6 491140

HW s = 8 mm

HW s = 8 mm

HS s = 8 mm

∅D NL GL R F� Part No.

14.3 13.5 46 15° 490988

∅D NL GL R F� Part No.

16 12 55 15° 491097

HW s = 8 mm

HS s = 8 mm

∅D NL GL R F� Part No.

14.31) 13.5 46 15° 490991

201) 17 49 15° 490995

HW s = 12 mm

1) for dovetail keys using Festool VS 600

Carcass joint router

Carcass joint router with slit

Grip-edge router

Grip-hollowing router with ball bearing

Concealed grip.

Wherever visible fittings would spoil theoverall appearance of a workpiece, theconcealed grip is an elegant alternative.The designer has an additional possibilityto choose from.

∅D NL GL R F� Part No.

19 13 68 16 491033

HW s = 8 mm

Spare ball bearing dia. 19 491396Set incl. 2 pce.

∅D NL GL R F� Part No.

14.31) 13.5 46 15° 490992

16 13.5 46 15° 490993

201) 17 49 15° 490996

∅D NL GL R F� Part No.

14.32) 16 50 10° 491164

202) 26 58 10° 491165

HW s = 8 mm

HS s = 12 mm

∅D NL GL R F� Part No.

20 14 57 15° 491098

24 15 58 15° 491099

30 18 60 15° 491100

Good jointing.

Perhaps the most interesting applicationpossibility for the carcass joint router isdovetail jointing. Using the system of optimally matchingrouter, template and cutting tools, it ispossible to produce the traditional openand secret dovetailing in next to no time.

2) for open dovetail keys using FestoolVS 600

Page 11: Umschlag Fraeser ENG-GB€¦ · Ogee cutter with 2 ball bearings Ovolo edge-cutter dia. A B R q Part No. 17 10 40 3 491004 19 11 41 4 491005 21 12 42 5 491006 23 15 45 6 491007 27

and gypsum plasterboard

11

∅D NL GL R F� Part No.

34 32 62 491034

∅D NL GL R F� Part No.

64 27 67 45° 492709

∅D NL GL R F� Part No.

14 7 50 90° 490999

∅D NL GL R F� Part No.

11 9.5 55 60° 491003

∅D NL GL R F� Part No.

12.5 14 55 45° 491000

32 16 49 90° 491001

HW s = 8 mm

HS s = 8 mm

HW s = 8 mm

HW s = 8 mm

HW s = 8 mm

∅D NL GL R F� Part No.

11 9.5 55 60° 491002

∅D NL GL R F� Part No.

11 9.5 50 60° 490997

14 7 50 90° 490998

HS s = 8 mm

HW s = 12 mm

Routing and jointinginstead of gluing andsmoothing.

Impressive ideas: in addition to the 45° router for gypsum plasterboardthere is now also a 22.5° router. Now itis also possible to join 45° corners withvery little effort.

V-groove cutter

Script router

Bonding router

Gypsum-plasterboard router

Bonding router

Higher stability.

With the tongue and groove cutters,surfaces or mitres can be glued reliablyand without lateral slipping. The toothingof the workpieces ensures high stability.

n max. 22,000

1. Route parton edge

2. Route part flat

3. Turn flat routed part 180˚ and join

12 –21

12 –

21

Page 12: Umschlag Fraeser ENG-GB€¦ · Ogee cutter with 2 ball bearings Ovolo edge-cutter dia. A B R q Part No. 17 10 40 3 491004 19 11 41 4 491005 21 12 42 5 491006 23 15 45 6 491007 27

Disk-grooving, laminate cutter, hinge and dowel drill, profilingAlways the optimum solution.

12

∅D B T R F� Part No.

40 2.8 6 491063

∅D NL GL R F� Part No.

3 16 55 491065*

5 30 53.5 491066

6 30 53.5 491067

8 30 53.5 491068

10 30 53.5 491069

HW 8 mm Shaft

∅D NL GL R F� Part No.

15 54.5 491070

18 54.5 491071

20 54.5 491072

25 54.5 491073

26 54.5 491074

30 54.5 491075

34 54.5 491076

35 54.5 491077

HW s = 8 mm

HW s = 8 mm

HW s = 8 mm

HW Through-hole drill s = 8 mm

∅D NL GL R F� Part No.

5 30 53.5 491064

* without centring point

Laminate cutting set

Hinge routers

Dowel drill

Spare ball bearing dia. 28 491397Set incl. 2 pce.Spare grooving disk 490421

HW 8 mm Shaft∅D B d R F� Part No.

40 1.5 6 491038*

40 1.8 6 491039*

40 2 6 491040*

40 2.5 6 491056*

40 3 6 491057*

40 3.5 6 491058*

40 4 6 491059*

40 5 6 491060*

* without cutter spindle

HW s = 8 mm

Cutter spindle

See right for picture

Cutter spindle with ball bearings = 8 mm

∅D B d R F� Part No.

16 6 491061

28 6 491557

s = 8 mm

∅D B d R F� Part No.

16 6 491062

Disk-grooving cutter

Spare ball bearing dia. 16 485300Set incl. 2 pce.Spare ball bearing dia. 28 491397Set incl. 2 pce.

Through-hole drill

For sealed doors.

The cutter spindle and ball bearing D 28and the disk-grooving cutter with a widthof 4 mm are ideal for routing door seals in door frames.

Accurate dimensioningwith System 32.

The LR 32 holes series system makesrouting a row of holes for shelves andfalse floors amazingly simple. The holesfor hinge fittings are also cut accuratelyin-between in the System 32 grid.

Page 13: Umschlag Fraeser ENG-GB€¦ · Ogee cutter with 2 ball bearings Ovolo edge-cutter dia. A B R q Part No. 17 10 40 3 491004 19 11 41 4 491005 21 12 42 5 491006 23 15 45 6 491007 27

cutter

13

∅D NL GL R1/R2 F� Part No.

36.7 21 61 6/6 491031

∅D NL GL R1/R2 F� Part No.

19 12.5 54 5/4 491032

∅D NL GL R1/R2 F� Part No.

42 13 50 6/12 491137

HW s = 8 mm

HW s = 8 mm

HW s = 8 mm

HW s = 8 mm

Double-radius cutter with

ball bearing

Multiprofile cutter with ball bearing

Profiling cutter

Profiling cutter

T-groove cutter

Spare ball bearing dia. 12.7 491383Set incl. 2 pce.

Spare ball bearing dia. 12.7 491383Set incl. 2 pce.

∅D1 ∅D2 NL1 NL2 F� Part No.

10.5 6 13 5 491035

HW s = 8 mm

Your friend and helper.

For profiling workpieces on all four sides the multifunction table MFT is an indispensable helper. The workpiece is clamped securely andthe router is guided perfectly using theguide rail. The support prevents tilting and you obtain a perfect cutting result.

For the ambitious.

Using the profiling cutter and thematching template you can cut impressive panelling or bays.

Excellent for special tasks.

For cutting T-grooves and picture slits (key holes) in solid wood and laminatedmaterials.

∅D NL GL R1/R2 F� Part No.

31.7 13 53 4/4 491029

38.1 19 59 6.35/ 491030

6.35

Page 14: Umschlag Fraeser ENG-GB€¦ · Ogee cutter with 2 ball bearings Ovolo edge-cutter dia. A B R q Part No. 17 10 40 3 491004 19 11 41 4 491005 21 12 42 5 491006 23 15 45 6 491007 27

Counterprofiling, tapering, profiling cutter for carpentryWe shape your ideas into optimum solutions.

14

∅D NL B R F� Part No.

46 20 4 22 490643

∅D NL B R F� Part No.

43 21 5 491129

∅D NL B R F� Part No.

43 21 5 491130

∅D NL GL R F� Part No.

42 14 54 6 491131

HW s = 8 mm

HW s = 8 mm

HW s = 8 mm

HW s = 12 mm

∅D NL B R F� Part No.

46 20 4 22 490132

∅D NL B R F� Part No.

46 20 4 22 490645

HW s = 8 mm

HW s = 12 mm

∅D NL B R F� Part No.

46 20 4 22 490129

HW s = 8 mm

Framed doors with counterprofile andpanelling.

For these demanding applications, Festooloffers exactly aligned tool sets. Adjustingthe cutting rings is simple, thanks to theball bearing guide. No matter whether youwish to produce the traditional profiles orsimply plain, modern forms – with thesetools you will succeed in creating impressiveresults.

Classic furniture fronts.

Using these tool sets you can cut classicframed doors in differing styles. With thedouble-cutting carbide tools you canobtain a gentle, clean cut.

Profiling cutter radius with ball bearing

Counterprofiling cutter groove withball bearing

Counterprofiling cutter tongue withball bearing

Profile tongue cutter

Profile tongue cutter

Spare ball bearing dia. 15.88 491384Set incl. 2 pce.

Spare ball bearing dia. 15.88 491384Set incl. 2 pce.

Spare ball bearing dia. 12.7 491383Set incl. 2 pce.

Simple and exact.

It could not be easier. For roundingfurniture fronts, tabletops, benches orchairs, this profiling cutter with its long-drawn radius is the ideal power tool.Curved and round parts can also berounded-off at ease with this tool.

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∅D NL GL R1 R2 Part No.

32 41 107 20,5 16 492711

15

∅D NL GL R F� Part No.

42.7 13 50 6 491138*

∅D NL GL R F� Part No.

63 15 68 9 491109

HW s = 12 mm

HW s = 12 mm

HW s = 12 mm

HW s = 8 mm

∅D NL GL R F� Part No.

67 12 68 19 490127

HW s = 12 mm

∅D NL GL R F� Part No.

68 14 58 35 492712

Tapering cutter with ball bearing

Tapering cutter with ball bearing

Spare ball bearing set 491398Set incl. 1 pce.

* without ball bearing

∅D NL GL R F� Part No.

64 26 76 16 492710

HW s = 12 mm

Tapering and counter-profiling all in one.

Using this power tool you can cut thepanelling and the frame. Complete frontscan be produced when combined with adisk-grooving cutter.

The tapering cutter with ball bearings isperfectly suited to cutting classic curvedpanelling.

On the other hand, with the taperingcutter without ball bearings, deeper taperscan be cut.

Tapering cutter without ball bearings

Profiling cutter

Spare ball bearing dia. 12.7 491383Set incl. 2 pce.

n max. 22,000

n max. 22,000

n max. 22,000

n max. 22,000

Profiling cutter radius with ball bearing

Spare ball bearing set dia 12,7 491383Set incl. 2 pce.

The Basis 6 A and router OF 2000 E areperfect for cutting workpieces with larger diameters and will always provide a secure support surface for routing.

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Routers for edge trimmingOFK 700 and OFK 500

16

∅D NL B R F� Part No.

19 16 46 491666

∅D NL B R F� Part No.

19 12 43 491670

∅D NL B R F� Part No.

18 9 39 2 491675

20 10 40 3 491676

∅D NL GL R F� Part No.

24 14 44 22° 491667

24 12 42 30° 491668

24 10 40 45° 491669

HW s = 8 mm

HW s = 8 mm

HW s = 8 mm

HW s = 8 mm

Spare tip 12 x 12 491391Set incl. 4 pce.

Chamfering cutter

Chamfer cutter with reversible carbide tip

Edge trimming cutter

Edge trim. cutters with reversible carbide

Rounding chamfer cutter

Rounding edge trimming cutter with

ball bearings

∅D NL B R F� Part No.

24 12 46 22° 491671

26 12 47 45° 491672

HW s = 8 mm

Spare tip 12 x 12 491391Set incl. 2 pce.

∅D NL B R F� Part No.

20 9 49 2 491673

22 10 50 3 491674

HW s = 8 mm

Spare ball bearing dia. 12.7 491383Set incl. 2 pce.

Round parts are no problem.

Whether café tables, counters, desktopsor other furniture items. The Festool EdgeRouter OFK 700 deals with all roundings.

For surface and grooving laminate edges,see the cutters on page 12.

This application requires the cutter spindleOrder No. 491557.

Router base 0˚Order No. 491427For accurate angle routing.

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17

For rounding off plastic or wooden edge band.

HW 8 mm Shaft∅D NL B R F� Part No.

27 2 490092

27 3 490093

27 4 490094

27 5 490095

27 6 490096

HW OFK 500 Rounding chamfer cutter

Spare ball bearing withclamping screw 490249

∅D NL T R F� Part No.

27 45° 490090

27 30° 490091

27 60° 491533

HW 8 mm Shaft

∅D NL B R F� Part No.

22 8 490085

HW OFK 500

HW OFK 500

Chamfering cutter

Flush trimming router without

ball bearing

Spare ball bearing withclamping screw 490249

Spare ball bearing withclamping screw 490250

HW 8 mm Shaft

∅D NL B R F� Part No.

22 8 490565

HW OFK 500

Flush trimming router with

ball bearing

For chamfering plastic or wooden edge band.

Flush trimming plastic or wooden edge band.

∅D NL GL R F� Part No.

5 23 65 491036

HS s = 8 mm Aluminium cutter

∅D NL GL R F� Part No.

18 8 60 90° 491444

18 3.3 60 135° 491443

HW s = 8 mm V-groove cutter

Aluminium cutterHS spiral groove cutter for cutting water-draining grooves in aluminium profiles.

Routing aluminiumcomposite boards.

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Special cutter for mineral materialsEconomic processing of modern materials.

18

HW s=12 mm 1/2"

Reversible carbide tips 50 x 5.5 491389Set incl. 4 pce.

HW s=10 mm 9.53mm

Spare ball bearing dia. 21 491408Set incl. 2 pce.Reversible carbide tips 30 x 12 491393Set incl. 4 pce.

HW s=12 mm 1/2" Solid TC spiral groove cuttersRoughing and finishing

HW s=12 mm 1/2"

HW s = 12 mm 1/2"

Edge routers with reversible carbidetips and ball bearings

Groove cutterwith reversible

carbide tip

Solid TC spiral groove cutters

Only the best.

The solid carbide tip spiral groove cut-ters are produced from cylindrical car-bide rods specially developed for pro-cessing mineral materials. The cuttersare characterised by their high securityand against fracture and rapid and neatwork.

For fast work.

These roughing and finishing cutterswith chip breakers were developed forfast routing of cutouts, eg basins. A specially developed solid TC rod wasalso used for the production of thesecutters.

Exact and durable.

Mineral materials are very demanding onthe cutter. When working with the ballbearing guide, it is also absolutely vitalthat the cutter and ball bearing perma-nently agree. For this reason, powertools with reversible carbide tips paytheir way here within a very short time.

∅D NL GL R F� Part No. Part No.

14 45 92 491110

∅D NL GL R F� Part No. Part No.

9.53 25 70 492657

10 25 70 492653

∅D NL GL R F� Part No. Part No.

12 25 70 492654

12.7 25 70 492658

12 42 87 492655

12.7 42 87 492659

∅D NL GL R F� Part No. Part No.

12 42 87 492656

12.7 42 87 492660

∅D NL GL R F� Part No. Part No.

21 30 89 491120

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∅D NL GL R F� Part No. Part No.

28 25 80 492705 492706

HW s=12 mm 1/2"

Spare ball bearing dia. 28 493063 493063Set incl. 1 pce.

∅D NL GL R F� Part No. Part No.

19 25 74 (11̊ ) 492661 492662

HW s=12 mm 1/2"

Spare ball bearing* dia. 19 493055 493055Set incl. 1 pce.Spare ball bearing* dia. 22/11̊ 493056 493056Set incl. 1 pce.

*Both spare ball bearings in the scope of delivery

∅D NL GL R F� Part No. Part No.

28 25 80 15˚ 492703 492704

HW s=12 mm 1/2"

Spare ball bearing dia. 28 493063 493063Set incl. 1 pce.

∅D NL GL R F� Part No. Part No.

23 25 66 15˚ 492663 492664

HW s=12 mm 1/2"

19

Chamfer cutter with cutting edge

Edge trimming cutter and transitioncutter with ball bearings

Edge trimming cutter with ball

bearing, top

Chamfer cutter with ball bearing,top

Two tools in one.

Cutting inlays flush or transitions toinstalled basins at an 11˚ inclination:both are possible by changing the ballbearing supplied in the scope of delivery.

Chamfer cutter withcutting edge.

When cutting with this tool, the routeris guided on the template with acopying ring.Advantage: the cutting edge allows thecutter to plunge to full depth and finishthe basin cutout in a single operation.

Chamfer cutter with ball bearing

When cutting with this tool, the routeris guided on the template by a ballbearing.Advantage: the tool can be used inany router without the need of acopying ring.

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Special cutter for mineral materialsEconomic processing of modern materials.

20

HW s=12 mm 1/2"

Spare ball bearing dia. 20/15˚ 493057 493057Set incl. 1 pce.

∅D NL GL R F� Part No. Part No.

66.5 28 82 30˚ 492667 492668

HW s=12 mm 1/2"

Spare ball bearing dia. 28 493063 493063Set incl. 2 pce.

∅D NL GL R F� Part No. Part No.

39.5 23.5 74 6.35 30˚ 492707 492708

HW s=12 mm 1/2"

Spare ball bearing dia. 39.5 493064 493064Set incl. 1 pce.

Spare ball bearing dia. 18˚ 493059 493059Set incl. 1 pce.Spare ball bearing dia. 12˚ 493060 493060Set incl. 1 pce.Spare ball bearing dia. 6˚ 493061 493061Set incl. 1 pce.

HW s=12 mm 1/2"

The perfect duo for modern counters.

Chamfer cutter undercut: the first stepwith this tool is to cut a chamfer.Advantage: the counter does not have to be turned.

The rounding chamfer cutter is then used to connect the chamfer with aradius. This produces a modern counter.

The system was designed for 2 or 3 rebated boards with a thickness of12.7 mm.

Simple but ingenious.

If the cutter blade does not match theball bearing exactly after sharpening,the transition to the cutter blade can be readjusted by shifting the axial ballbearing. This gives Festool basin cuttersa long service life.

n max. 16,000

n max. 22,000

Chamfer cutter undercut with ballbearing

Rounding chamfer router with ballbearing

Chamfer cutter with

ball bearing

Basin cutter with ball bearing

Ball bearing withaxial displacement

Our cutter After sharpen-ing offset inrelation to ball bearing

Afterreadjustment

∅D NL GL R F� Part No. Part No.

33.5 25 66 15˚ 492665 492666

∅D NL GL R F� Part No. Part No.

53 25 81.7 6.35 18˚ 492669 492672

49 25 81.7 6.35 12˚ 492670 492673

45 25 81.7 6.35 6˚ 492671 492674

63 25 81.7 12.7 18˚ 492675 492678

59 25 81.7 12.7 12˚ 492676 492679

56 25 80 12.7 6˚ 492677 492680

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∅D NL GL R F� Part No. Part No.

44.7 6.35 80 6.35 492695 492698

57.4 12.7 80 12.7 492696 492699

70 19 80 19 492697 492700

HW s=12 mm 1/2"

Spare ball bearing dia. 28 493063 493063Set incl. 2 pce.

∅D NL GL R Z Part No. Part No.

26 25 79 4 491115

HW s=12 mm 1/2"

Spare ball bearing dia. 21 491408Set incl. 2 pce.

∅D NL GL R Z Part No. Part No.

23 9 60 1,5 2 491117

52 7.3 60 1.5 3 492701 492702

HW s=12 mm 1/2"

Spare ball bearing dia. 16˚ 493062 493062Set incl. 1 pce.

HW s=12 mm 1/2"

21

To suit any task.

Using the facing cutter, jutting edgescan be trimmed flush without anyproblem, eg of strip inserts.

Nothing goes astray.

Impossible with laminated chip boards:With the splash-wall cutter, simply cutan elevation on the worktop and theliquid stays where it belongs.These are real benefits of mineralmaterials which you should exploit.

A full range.

Ogee cutter with radius 3 mm to25.4 mm. This wide range allows youto meet many customer requests.

The result of perfected profilemachining: a mineral stone washbasin in modern design.

Splash-wall cutter with ball bearing

n max. 22,000

n max. 18,000

Chamfer cutter undercut with ballbearing

Edge-rounding router with ball

bearing

Facing cutter

∅D NL GL R F� Part No. Part No.

22 10 59.3 3 492681 492688

26 12 61 5 492682 492689

28,8 13.4 62 6,35 491683 492690

32 15 63 8 491684 492691

41.4 19 69 12.7 491685 492692

54 25 75 19 491686 492693

66.8 31,4 81 25.4 491687 492694

Page 22: Umschlag Fraeser ENG-GB€¦ · Ogee cutter with 2 ball bearings Ovolo edge-cutter dia. A B R q Part No. 17 10 40 3 491004 19 11 41 4 491005 21 12 42 5 491006 23 15 45 6 491007 27

Multi-routing template MFS 400 / MFS 700

22

Product benefits at a glance

Outstanding results

• Its versatility and setting options allow you to

produce a large number of rectangles and circles.

• Optimised adaptation to the respective work situa-

tion is possible by means of corresponding extension

profiles.

• The dimensions of the desired cutout are quickly set

on the millimetre scale.

• Simple alignment of the template to the workpiece

through attachable angle stops.

Safety

• Safe guidance of the router with the tilt protection,

even with large surface cuts.

• Optimised securing of the template on the workpiece

with the integrated securing groove.

System benefits

The application versatility of the MFS 400 and MFS 700

makes them multi-talents: by sliding the profiles in

longitudinal or transverse direction, the required cutout

size is set simply and quickly. The tedious production of, or

searching for, suitable templates is now a thing of the past.

If a large cutout is required, the extension of the basic

model is childs play.

A wide variety of cutout sizes and radii can be cut with

extension profiles ranging from 200 mm to 2000 mm.

The tried and tested Festool one-hand lever clamp or

G-clamp can be used to secure the templates. They are

simply inserted in the securing groove in the profile and

clamped.

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23

Handling

Apart from the production of rectangular cutouts, the

multi-routing template is ideal for cutting circles.

The circle cutter insert is inserted in the inside grooves

of the template and the profiles are pushed together to

the stop.

A simple hole in the centre point of the circle on the

workpiece is used for inserting the centering mandrel.

By sliding the circle cutter insert on the scale, the radius

can be set exactly. Cutting a circle couldn’t be easier.

Further extension profiles allow you to cut

string-boards.

The tread length is indicated by the template

according to the steps. Then slide the angle

stops into the guide slots and align.

The string-board is processed through simple

parallel shifting of the template.

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Router carriage and worktop routing templateSmall assistant for perfect work.

24

Flat cuts can be made simply and neatly with the MFS-FS

router carriage. Set the multi-routing template to the desired

dimension and secure to the workpiece with screw-on lever

clamps. The router carriage is pushed on and secured.

The router can now produce full-surface cuts quickly and

accurately, eg for hollows in kitchen worktops.

With the worktop routing template APS 900, corner and

panel connections can be produced for worktops. The APS

is designed as standard for board depths of 600 mm. By

sliding the template on the profile, worktops with a depth

of up to 900 mm can be cut.

The APS 900 is braced with the workpiece by lever or screw

clamps via the securing groove. The templates for the board

connectors can be moved freely on the profile. An ideal

template for precise fitting of fixtures.

Securing groove for Festool screwand lever clamps

Template for common boardconnectors 65 /150 mm

Router carriage Worktop routing template APS 900

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25

Multi-routing template

Routing template for rectangular (max. 300 x 100 mm)

or round (max. dia. 600 mm) cut-outs.

OF 1400, OF 2000, 2 angle stops,

tilt protection, circle routing insert,

assembly tools

MFS 400 492610

Multi-routing template

Routing template for rectangular (max. 300 x 100 mm)

or round (max. dia. 1200 mm) cut-outs.

For OF 1010, OF 1400, OF 2000, 2 angle stops,

tilt protection, circle routing insert,

assembly tools

MFS 700 492611

Worktop routing template

for corner and board connectors.

Up to a board width of 900 mm;

(for copying ring 30 mm dia.)

Worktop routing template,

3 stop pins, 2 panel connector

templates, profiled rail

APS 900 492727

Router carriage

For cutting large-surface recesses,

(for copying ring 30 mm dia.),

scope of delivery without

multi-routing template.

MFS-FS 492728

Extension profiles

For extending the MFS 400

or MFS 700

Length 200 mm

Length 400 mm

Length 700 mm

Length 1,000 mm

Length 2,000 mmwithout scale

MFS-VP 200 492722

MFS-VP 400 492723

MFS-VP 700 492724

MFS-VP 1000 492725

MFS-VP 2000 492726

Accessories Description and scope of delivery Order No.

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System accessories for routers and edge routers

Festool offers a complete range for your routing work. A comprehensive rangeof router cutters, a well rounded-off router and edge router programme and alarge variety of system accessories.

The best prerequisites for versatile and professional work.

26

The routing aid OF-FH guides the routersafely at the edge.

For OF 1010, 1400, 2000 For OF 1010 For OF 1010, 1400, 2000

For OF 1010, 1400, 2000 and OFK 500, 700 For OF 1010, 1400, 2000 For OF 1010, 1400, 2000

Router OF 1010 Router OF 1400 Router OF 2000

The mobile boom arm CT ASA guides theextractor hose from above. This means itdoes not interfere with your work.The tried and tested mobile dust extractorand the CT ASA are an ideal combination forthe workshop.

Efficient extraction system for all Festoolrouters. For example, with the chip catcher.

The production of suitable templates is athing of the past because the multi-routingtemplate allows you to quickly set thedesired cutout size.

Rows of holes are drilled with the router in a 32 mm grid simply and quickly.

Stationary operation in the Basis Plus. This allows you to safely cut small orunmanageable workpieces.

Page 27: Umschlag Fraeser ENG-GB€¦ · Ogee cutter with 2 ball bearings Ovolo edge-cutter dia. A B R q Part No. 17 10 40 3 491004 19 11 41 4 491005 21 12 42 5 491006 23 15 45 6 491007 27

Obtain further information from your Festool Partner Dealer, the Festool catalogue or under www.festool.co.uk.

27

For OF 1010, 1400 For OF 1010, 1400, 2000 For OF 1010, 1400

Edge router OFK 700Edge router OFK 500

For OF 1010, 1400, 2000 For OF 1010, 1400, 2000 For OF 1010, 1400, 2000

Corner joints for kitchen worktops are cutquickly and reliably with this template.

The router carriage facilitates full-surfacerecessing eg of leather and granite inserts.

Guide rail system FS also for the Festoolrouters. It can be used to cut exact groovesor dovetail strips in the surface.

Who has never come across this problem: a hole in the base plate is too large andcauses the router to tilt at the edge. Theadditional base runner TP-OF with a small hole diameter guarantees stability at the edge.

Template routing with copying rings. For allFestool routers in a very wide variety ofdimensions for versatile applications.

Dovetail joints, slot joints and dowellingjoints are cut professionally with the VS 600.

Page 28: Umschlag Fraeser ENG-GB€¦ · Ogee cutter with 2 ball bearings Ovolo edge-cutter dia. A B R q Part No. 17 10 40 3 491004 19 11 41 4 491005 21 12 42 5 491006 23 15 45 6 491007 27

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TTS Tooltechnic Systems GB LtdSaxham Business ParkSaxhamBury St EdmundsSuffolk, IP28 6RXGREAT BRITAINPhone: +44 (0) 1284 760791Fax: +44 (0) 1284 702156E-mail: [email protected]

www.festool.co.uk

Dealer address field for address stickers

N° Art. 59 318