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USER MANUAL
File: 2014-09-01 BAC-132 bE0100 GB
USER MANUAL _____________________________________________________________________________________________________________________
1. General description
SD series platform scales are destined for general use. All scales are metrologically tested - calibration or legal verification on demand. SD series scales are made in two main versions: with LED display (basic) and with LCD display (option). Scales have following verification features: - a seal protecting scale casing against opening, - notified body stamps and green metrological marking placed on the balance
name plate. Legal verification is valid for 3 years unless the seal is broken. NACE classification: 29.24.23. Certificates:
Certificate of type
approval no. T7950
2. Completeness
Standard set consist of: 1. Indicator 2. Column with 3 pcs screws 3. Platform 4. Feeder 5. User Manual 6. Guarantee card
USER MANUAL _____________________________________________________________________________________________________________________
LCD display version:
Keys: - switch-on / switch-off (standby), " - tare (subtract package weight from weighed mass),
" - zeroing (when the platform is empty),
" - result printout, " - menu, " - function switch: net weight / gross weight
Indicators: 0 - zero indicator (unloaded scale),
" - result stabilization indicator,
" NET - net weight (after using key), " MODE - special function menu turning on indicator " B/G - gross weight (after using TARE and key) " AUT - autotare function on, " T - tare memory function on, " TOTAL, FILTER, SUM - special functions indicators, " %, ct, n, g/m2, lb,mg - unit indicators, " pcs - pieces counting indicator, " n - measurements quantity indicator (total function), " OFF - scale turned off (standby) " MIN - weighing result under threshold I (thr function), " OK - weighing result between threshold I and II, " MAX - weighing result above threshold II,
BAT - battery discharge indicator, , O - ACtIV function indicator,
bar indicator - scale load indicator (0-100%)
0
kg
scalekeys
weighingresult
barindicator
metrologicaldata
zeroindicator
stabilizationindicator
net weightindicator
Max= d=
USER MANUAL _____________________________________________________________________________________________________________________
LED display version:
Keys: - switch-on / switch-off (standby), " - tare (subtract package weight from weighed mass),
" - zeroing (when the platform is empty),
" - result printout, " - menu, " - function switch: special function/weighing,
Indicators: 0 - zero indicator (unloaded scale),
" - result stabilization indicator,
" NET - net weight (after using key), " W1 - first range on in two-range scale, " W2 - second range on in two-range scale, " HOLD - indication „locked” (concerns LOC and UP functions), " FUNC - special function turned on, " PCS - pieces counting, " g, kg, lb, unit - weight unit (g-gram, kg-kilogram, lb-pound, unit – other), " MIN - weighing result under threshold I (thr function), " OK - weighing result between threshold I and II, " MAX - weighing result above threshold II,
During inscribing numerical values needed during using special functions keys have special functions.
scalekeys
weightresult
metrologicaldata
zero indicator
stabilizationindicator
net weightindicator
Max= d=
USER MANUAL _____________________________________________________________________________________________________________________
Meter in aluminium housing:
RS232C WY Extensometer
12V 1,2A
RxD (receive)
TxD (transmission)
mass
housing
RS232C1
2
3
4
5
6
7
8
9
P2 (threshold 2)
P1 (threshold I)
P3 (threshold )
groundhousing
WY (option)1
2
3
4
5
6
7
8
9
Feeder
USER MANUAL _____________________________________________________________________________________________________________________ Meter in stainless steel housing:
RS232CExtensometer
Power unit 12V
Feeder
USB
Ground
RxD
(re
ceiv
e)
gro
und
housing
RS232C
1 2 3 4 5
6 7 8 9
Separate ground connection (scales in stainless steel version) must be connected using additional conductor. Extensometers are connected permanently.
USER MANUAL _____________________________________________________________________________________________________________________
To avoid electrical shock or damage of the scale or
connected peripheral devices, it is necessary to follow
the security rules below.
All repairs and necessary regulations can be made by authorised personnel only.
To avoid fire risk use a feeder of an appropriate type (supplied with the scale). Pay attention that supply voltage is compatible with specified technical data.
Do not use the scale when its cover is opened.
Do not use the scale in explosive conditions.
Do not use the scale in high humidity.
If the scale seems not to operate properly, unplug it from the mains and do not use until checked by authorised service.
According to legal regulations it if forbidden to dispose
wasted electronic equipment in waste containers.
Please return wasted scale to the point of purchase or other company specialised in recycling of wasted electronic components.
USER MANUAL _____________________________________________________________________________________________________________________
1. Take the scale out of the package removing protective foils.
2. Take out the pan 1. 3. Cut bands A and remove protection
elements B. Attention: Protections elements not allowed scale work properly.
4. Hold bought indicator 2 and column 3, softly pulling connecting cable.
5. Put a column 3 to holder 4. 6. Lay junction cable to manner showed on
drawing and put cable to interior of column. Put indicator 2 on column 3 and tighten screw 5.
7. Catch scale platform 7, and take out scale from package carefully. Attention: Unfixed column 3 can be drop from holder 4.
8. Use hex key to drive three screws 6 in to holes on holder 4 for standstill column.
9. Place the scale on a stable ground not affected by mechanical vibrations and airflows.
10. Level the scale with the rotating rear legs so that the air bubble in the water-level at the back of the scale is in the middle. Lock the legs with the nut.
11. Put the pan 1 on the platform 7.
A
A
B
B
1
2
3
46
5
7
Correct Wrong
USER MANUAL _____________________________________________________________________________________________________________________
12. Remove screw 8 and adjust correct angle
to read scale indications. Lock indindicater - screw 8.
8
USER MANUAL _____________________________________________________________________________________________________________________
1. Before each measurement make sure that zero indicator is displayed. If zero indicator does not displayed or “----“ communicate appears, press key and wait until zero indication and zero indicator appears.
2. The scale is equipped with a tare equal to its range. To tare the scale press key (left or right). Storing a tare value does not extend measuring range, but only subtracts it from a load placed on a pan. To make weight control easier and to avoid range overdrawing, the scale is equipped with a load indicator (graduated in percentages).
3. Weighing result should be read when the indicator " " lights, which signalises stabilisation of a result.
4. When the scale is not used but it is necessary to be ready to work immediately, it can be switched off by pressing key. The scale reading system is then switched off to "standby" mode (signalled by the indicator "OFF" in version with the LCD display). To switch the scale on press key. The scale is immediately ready to operate maximum accuracy (after self tests).
5. Weighed sample should be placed in the centre of the pan. 6. Protect the scale against dust, aggressive dusts and liquids. To clean the scale
wash it with water with soap and dry it afterwards. 7. A scale equipped with lead-acid accumulator automatically controls accumulator
state, signalises its discharge on LCD display and after around 1h a scale switches itself off to avoid discharging the accumulator below threshold voltage.
After discharge signalising appears an accumulator should be charged as quickly as possible by connecting external feeder. Charging is more effective when scale is turned off with key, then charging time is about 10 hours. It is also possible to connect accumulator directly to PA6V charger leaving accumulator in a scale or take it out if needed. In order to take accumulator out take off a pan, disconnect accumulator wire and unscrew mounting screws.
Place the scale on a platform to avoid dropping weighed objects on the pan.
Do not overload the scale more then 20% of maximum load (Max).
Do not discharge an accumulator because it can be damaged.
USER MANUAL _____________________________________________________________________________________________________________________
It is advised to check scale indication accuracy before and after series of measurement using any load with known weight. To check the scale with legal verification use a calibration weight with valid calibration certificate. In case permissible error is exceeded it is advised to contact the nearest service to calibrate the scale.
To adjust a balance it is necessary to break protective marks, therefore to calibrate the scale please contact the nearest service.
1. Remove screws 11 holding plate 12, remove the plate. Take out container with accumulators 13 and place 4 AA format accumulators. The way of packing accumulators into the container is shown on the figure on the left and is also shown on the container.
Extensometer
12
11
13
RS232C WY Tensometr
12V 1,2A
USER MANUAL _____________________________________________________________________________________________________________________
The scale is equipped with RS232C, which can be used to connect external devices such as computer or a printer.
When cooperating with computer, the scale sends weighing result after initialize signal from computer or
after pressing key on the scale. When cooperating with a printer data is send automatically after result stabilisation, but next transmission is possible after removing previously weighted sample.
When cooperating with label printer after pressing key, the scale sends instructions set for the label printer. Label number 0001, hour, data (if the clock is installed and on) and nett weight. During transmission LabEL communicate is displayed. The way of sending data and transmission parameters is set using SErIAL special function.
Set of send data is set using special function PrInt.
The following data can be send:
- Header (scale type, Max, d, e, serial number),
- Operator identification number,
- Successive printout number (measurement),
- Identification number or product bar code,
- Number of pcs (PCS function only),
- Single detail mass (PCS function only),
- Net weight,
- Tare (package mass),
- Gross weight,
- Total mass (Total function only).
If the scale is equipped with two serial joints Print function is set independently for both interfaces.
Computer must have a special program for cooperation with data from a scale.
Except RS232C joint, the scale can be equipped with USB interface.
USER MANUAL _____________________________________________________________________________________________________________________
Communication parameters: 8 bits, 1 stop bit, no parity, baud rate 4800bps ,
initialising signal (data send order) – correspond to press key
ComputerScale: S I CR LF (53h 49h 0Dh 0Ah),
ScaleComputer: scale response according to description below (16 bytes):
Byte 1 - sign „-” or space Byte 2 - space Byte 34 - digit or space
Byte 5÷9 - digit, decimal point or space Byte 10 - digit Byte 11 - space Byte 12 - k, l, c, p or space Byte 13 - g, b, t, c or % Byte 14 - space Byte 15 - CR Byte 16 - LF
Attention: Network number different than zero (SErIAL / nr function) changes scale working mode: communication with a computer is possible after logging the scale in with 02h scale number command. To log the scale out use 03h command.
Asking about scale presence in system (testing scale connection with computer):
ComputerScale: S J CR LF (53h 4Ah 0Dh 0Ah),
ScaleComputer: M J CR LF (4Dh 4Ah 0Dh 0Ah),
Displaying a inscription on scale’s display (text communicate from computer):
ComputerScale: S N n n X X X X X X CR LF, nn-displaying time in seconds; XXXXXX-6 signs to display
ScaleComputer: M N CR LF (4Dh 4Eh 0Dh 0Ah),
Scale tarring (calling T key press) :
ComputerScale: S T CR LF (53h 54h 0Dh 0Ah),
ScaleComputer: without response,
Scale zeroing (calling 0 key press):
Computer Scale: S Z CR LF (53h 5Ah 0Dh 0Ah),
Scale Computer: without response,
Scale turning on / off (calling I/ key press):
Computer Scale: S S CR LF (53h 53h 0Dh 0Ah),
Scale Computer: without response,
Entering to special function menu (calling MENU key press):
Computer Scale: S F CR LF (53h 46h 0Dh 0Ah),
Scale Computer: without response,
USER MANUAL _____________________________________________________________________________________________________________________ Setting threshold 1 value (option):
Computer Scale: S L D1...DN CR LF (53h 4Ch D1...DN 0Dh 0Ah) D1...DN – threshold value, maximum 8 characters („-” – negative value, digits, dot – decimal separator), number of digits after dot should be the same as on scale display,
Scale Computer: without response, Example:
in order to set low threshold 1000g in scale B1.5 (d=0.5g) the following order should be sent: S L 1 0 0 0 . 0 CR LF (53h 4Ch 31h 30h 30h 30h 2Eh 30h 0Dh 0Ah),
in order to set low threshold 100kg in scale B150 (d=50g) the following order should be sent: S L 1 0 0 . 0 0 CR LF (53h 4Ch 31h 30h 30h 2Eh 30h 30h 0Dh 0Ah),),
Setting threshold 2 value (option):
Computer Scale: S H D1...DN CR LF (53h 48h D1...DN 0Dh 0Ah), D1...DN – threshold value, maximum 8 characters
Scale Computer: without response.
Setting threshold 3 value (option):
ComputerScale: S M D1...DN CR LF (53h 4Dh D1...DN 0Dh 0Ah),
D1...DN – threshold value, maximum 8 characters
Connecting cable WK-1 (scale – computer / 9-pin interface):
SW-1 SW-2 SW-3 SW-4 SW-5 SW-6 SW-7 SW-8
on off on off off on off off
SCALE KAFKA PRINTER
SCALE COMPUTER
USER MANUAL _____________________________________________________________________________________________________________________
Transmission parameters: 8 bits, 1 stop bit, no parity, baud rate 9600bps,
After using key in scale:
ScaleLabel printer : set of instruction in EPL-2 language that initialize label printing:
US - Steering instruction FR"0001" - Label number define instruction ? - Instruction that starts list of variable signs mm:gg - 5 signs: minutes:hour rrrr.mm.dd - 10 signs: year.month.day masa - 10 signs: scale indication+ mass unit P1 - Steering instruction
Attention:
a. Except variable signs constant signs can also be inscribed e.g. factory name, product name and so on.
b. In standard only one label pattern is possible to printout (number 0001). Using bigger amount of
patterns (other label numbers) is possible thanks to LAbEL special function.
c. To achieve label printout, label printer must have inscribed label pattern (label pattern is created on
computer and using computer it is saved to label printer memory). Label pattern is designed by ZEBRA
DESIGNER program which is supplied together with label printer.
d. Scales parameters and transmission protocol must corespond to label printer type.
USER MANUAL _____________________________________________________________________________________________________________________
Leave the pan empty, plug a scale to the mains with a ground contact The scale proceeds with following start-up actions:
Display test
Meter type displaying
Program version
The scale is now ready to work.
Attention:
Displaying program version means positive result of all tests.
00
00
kg
kg
USER MANUAL _____________________________________________________________________________________________________________________
If the scale is not loaded and 0 indicator
doesn’t indicate, press key.
Zero indication and 0 indicator mean that the scale is ready to work.
After putting container (package) tare the scale
using key. NET indicator will show up. Put on weighted object and readout net weight (NET indicator shows that scale indicates net weight). In order to readout gross weight press key (B/G indicator shows that scale indicates gross weight). Press again key in order to come back to net indications.
00
kg
kg
kg
kg
kg
kg
USER MANUAL _____________________________________________________________________________________________________________________
All scales except for basic metrological functions: weighing and taring, have many special functions and configuration options.
In order to ease using functions user can create his own (personalized) menu.
Creating personalized menu:
In „out of the box” scale after pressing MENU key only SEtuP option (it contains all configuration options) is available.
One of the configuration options is Menu that is used to create personalized menu.
To add a function to personalized menu press
key when the function is indicating.
Chosen function is indicated with „o” sign on the left side of display.
After adding all necessary functions press out in order to come back to weighing mode. User now after pressing MEnu key has access to selected earlier functions and to SEtuP option. dEFAULt option is used to set factory settings.
0
kg
USER MANUAL _____________________________________________________________________________________________________________________
Choosing menu options:
Scale menu shows up after pressing Menu key. It is sequentially displayed in the form of abbreviations.
Choosing menu position (option) is done by
pressing key when it is displayed on the screen.
After choosing position (option) usually several options show up:
on – turning on selected option,
OFF - turning off,
out – out to menu.
Accelerated working with menu:
Faster menu options moving is enabled by using
key.
0
kg
0
kg
USER MANUAL _____________________________________________________________________________________________________________________
key working method:
During standard weighing key is used to switch between net and gross indication.
When special function e.g. PCS is turned on, using key enables to go back to standard weighing mode.
Sign „o” on the left side signalizes that special function is turned on and user can go back to function mode by pressing key.
kg
kg
kg
kg
0
0
0
0
0
0
USER MANUAL _____________________________________________________________________________________________________________________
Inscribing numerical values: Inscribing numerical values is needed in some special functions e.g. tArE function requires to inscribe tare values. Keys:
- increasing digit value,
- decimal point,
- next digit position,
USER MANUAL _____________________________________________________________________________________________________________________
Menu diagram:
key
(PCS)
(totAL)
...
...
out
SEtUP
Prod
USEr
PCS
Unit
PErc
LOC
tArE
UP
NEWton
totAL
thr
StAt
PAPEr
out
( )o( )o
MEnu
CALIB
AutoZEr
UnIt
MENU
- personalized function menu created using SEtUP / MEnu
- sensitivity calibraton (only not verificated scales)
- fast calibration (without confirmation of putting weight)
- calibration with confirmation
- exit
- autozeroing
- autozeroing on
- autozeroing off (lasts 10min)
- exit
- settings
- creating menu (” “- added to menu)
- choosing product
- choosing user
- pieces counting function
- actual unit selection - percentage conversion function
- animals weighing function
- tare memory bank
- maximum value function
- force and torque value function
- summation series of measurements function
- threshold values comparing function
- statistics function
- paper grammage function
- exit
o
CAL on
CAL StP
out
Aut on
AUt OFF
out
CArAt (ct)
MGrAM (mg)
HGrAm (kg)
Pound (Ib)
ounCE (oz)
ounCE (ozt)
GrAin
PEnnYW
GrAM (g)
out
- unit choice - carat - miligram
- kilogram
- pound
- ounce
- aphotecary ounce
- grain
- jednostka jubilerska
- gram
- exit
USER MANUAL _____________________________________________________________________________________________________________________
SErIAL
(dAtE)
(b_LIGHt)
AnALoG
- ustawianie daty godziny (if the scale is equipped with clock)
- setting backlight (if display is backlighted)
- backlight off
- backlight on - turn off after 30 s without activity
- as above but only when supplied from accumulators
- exit - analog out setting
- range value inscribing
- configuration (plus, minus, both)
- exit
- serial ports settings settings
- port - 1
- transmission speed (1200, ... ,115 200 bps)
- bits quantity (7 or 8)
- parity control
- transmission type (Stab, no StAb, Auto,Cont.,rEMoVE)
- protocol (LonG, EPL, EPL_A, EPL-d, PEn-01, SCAnn)
- exit
- port-2 (as above)
- printout data configuration / transmission
- port - 1
- header (scale type, Max, d, e, serial nr)
- scale operator id number
- user name
- succesive printout/measurement number
- product identification number
- product barcode number
- product name
- pieces quantity (PCS function)
- product unit weight
- net weight
- package weight (tare)
- gross weight
- total weight (totAL function)
- measurement number and value in one line printout
- exit
- port-2 (as above)
- exit
bAUd
bItS
PArItY
SEndInG
Prot
out
HEAdEr
User Id
User nA
Prn no
Prod Id
Prod bA
Prod nA
Cont
APW
nEtto
tArE
Gross
totAL
nr LCD
out
Port-1
Port-2
out
b_L oFF
b_L on
b_L ECO
b_L bAt
out
AnG rnG
AnG CFG
out
Port-1
Port-2
out
USER MANUAL _____________________________________________________________________________________________________________________
(bAttEry)
(AUto OFF)
(ZEro)
dEFAULt
SErVICE
out
- turn on/off accumulator charging (if the scale is equipped with accumulator)
- automatic turning off - saving accumulator power (as above)
- scale start zero inscribing (factory zero)
- restore default settings for all options
- options only for service
- exit
USER MANUAL _____________________________________________________________________________________________________________________
SEtUP contains all options used for setting scale work mode:
MEnu – creating personalized user menu
CALIb – scale sensitivity calibration
AutoZEro(ing) – self-maintaining zero indication (unloaded scale)
UnIt – weight unit selection
SErIAL – setting serial ports
Print – transmission (printout) data selection
FILtEr – anti-disturbance filter
b_LIGHt – backlight setting
Ad420 – analogue out configuration
FIrMW(are) – updating software (only for service)
dEFAULt – reset to factory settings (sample of using in chapter 15)
SErVICE – service menu (only for service)
.
0
kg
USER MANUAL _____________________________________________________________________________________________________________________
The following options will be displayed: -CAL on – calibration with external recommended standard of mass (see technical data).
Wait until internal calibration is finished and zero indication is displayed.
g
g
1000g
kg
0
USER MANUAL _____________________________________________________________________________________________________________________
kg
kg
0
0
USER MANUAL _____________________________________________________________________________________________________________________
The function allows selecting weighing unit:
- CarAt (1 ct= 0,2 g) - carat,
- MGrAM (1mg=0,001g) milligram,
- KGrAM (1kg=1000g) kilogram,
- Pound (1 lb=453,592374g) English pound,
- OunCE (1oz=28,349523g) - ounce,
- OunCEt(1ozt=31,1034763g) pharmaceutical ounce,
- GrAIn (1gr=0,06479891g) - grain
- PennYW (1dwt=1,55517384g) jewellery mass unit,
- GrAM (1g) - gram.
The way of choosing carats as weighing unit is shown on the example. Attention: In scale with LED display designations of mass units: lb, kg, oz, ozt, ct are not displayed. Units are pointed by diode light.
kg
g
0
kg
USER MANUAL _____________________________________________________________________________________________________________________
The function allows setting independently communication parameters of both of serial ports Port-1 and Port-2 (executed in RS232C, RS485, USB or LAN standard):
- transfer protocol (Prot): LonG – cooperation with printer or computer, EPL – cooperation with label printer in normal mode (activates LAbEL function), EPL_A – cooperation with label printer in automatic mode (activates LAbEL function), EPL_d – cooperation with special label printers, Pen-01 – cooperation with PEN-01, SCAnn – cooperation with MJ-4209 barcode readers.
- baud rate (bAud): (4800, 9600, ….115 200bps),
- number of bits in single char. (bitS): 7, 8,
- parity control (PArItY):
nonE – no control
Odd –nonparity
Even – parity control,
- scale number in network (nr):
(if the scale doesn’t work in network the number must be 0),
- transmission through serial interface (SendInG) :
StAb – transmission after key is used and result is stable,
noStAb – transmission after key is pressed without need of stabilisation, Auto - automatic transmission after load is put on
and result is stable (Auto), Cont - continuous transmission, about 10 results
per second (Cont.), Remove - trans Default parameter values: Long, 9600 bps, 8 bits, none, StAb
In order to set needed parameters choose SErIAL function, select appropriate parameter and press key when required option or parameter value is displayed. In scales with an additional serial port appear Port-1 and Port-2, for the independent setting of both ports.
0
kg
USER MANUAL _____________________________________________________________________________________________________________________
Function is used for printing additional information stored in scale memory, weighed product identification data and scale operator id. That information is inscribed using scale keys or scanner.
The function allows to switch on/off following positions on the printout:
- HEAdEr – header: name, model and scale number,
- USEr Id – scale user identification number,
- USEr nA – user name,
- Prn no – successive printout number (choose this option to zero counter),
- Prod Id – product number,
- Prod bA – product barcode (inscribed or scanned),
- Prod nA – product name,
- Count – counting result (PCS function),
- APW – unitary mass (PCS function),
- netto – net mass
- tArE – current tare value,
- GroSS – gross mass,
- totAL – total mass (totAL function)
Attention: If Prod Id or USEr Id is chosen, it is possible to inscribe quickly their new values (with omission of main menu). In order to do that hold (about 3 seconds) MENU key and release it when Prod Id or USEr Id indicates. Inscribe new value using keys:
- increasing digit,
- decimal point,
- next digit,
While inscribing Prod id user can use barcode reader connected to RS232C interface.
If the scale is equipped with two serial joints Print function is set independently for both interfaces.
0
kg
USER MANUAL _____________________________________________________________________________________________________________________
Sample printout during normal weighing (all printout positions deactivated):
Sample printout during normal weighing with clock option (all printout positions deactivated): Sample printout during normal weighing ( some printout positions activated):
20.07 kg 20.04 kg 20.04 kg
20.07 kg 2012-11-08 10:01 20.04 kg 2012-11-08 10:01 20.04 kg 2012-11-08 10:01
BA30 MAX: 30kg e=d=0.01kg S/N : ID OPER. : 000001 DATE : 2012-11-08 TIME : 12:26 NO : 3 ID PROD. : 01 COUNT : 0 PCS APW : 0.000 g NET : 3.08 kg TARE : 0.00 kg GROSS : 3.08 kg TOTAL : 0.00 kg
USER MANUAL _____________________________________________________________________________________________________________________
The function is used for choosing the work mode of scale display backlight:
- b_L OFF – switch backlight off, - b_L on – switch backlight permanently on, - b_L ECO – switch off after 30 seconds of inactivity
(no load changes and no key operation), - b_L bAt – like above, but when powering from
accumulators only, - out – out without changes.
Switching backlight off causes decrease of energy consumption by the scale, what is important during powering from accumulators.
0
kg
USER MANUAL _____________________________________________________________________________________________________________________
This option enables to set-up analog out (4-20mA or 0-10V) working method used e.g. in PLC regulators:
- AnG rnG – inscribing Max value - AnG CFG – working mode configuration (PLUS –
workmode for only positive values, MinuS – only for negative values, both – for both)
0
kg
USER MANUAL _____________________________________________________________________________________________________________________
Note: This function is enabled in non-legalized scales only. ZEr0 function allows entering new value of reference zero (value referred to empty pan) without need of contacting with authorised service centre.
When ZErO is displayed press key. On the display a sign ZEr Cod will show up momentary and the a dash on last digit position. To enter code ( in new scale: 1234) use keys:
- increasing digit,
- next digit,
The following options appear successively on display: ZEr Cod – enter new secure code value, ZEr SEt – enter new zero value
In order to change access code use ZEr Cod option (as mentioned earlier).
0
kg
USER MANUAL _____________________________________________________________________________________________________________________
All scales besides basic metrological functions: weighing and taring, have a set of special functions. Depending on meter type functions set differs. Below a list of functions available in standard ME-01 type meters: Products data base (Prod), Users data base (USEr), pieces counting function (PCS), change of mass unit (UnIt), percentage weighing function (PErC), selecting label number function (LAbEL), weighing large animals function (LOC), entering tare function (tArE), maximum value indication function (UP) force measuring function (nEWton) statistical calculations (StAt) paperweight calculation function (PAPEr) and functions that require additional equipment to be completely functional: option with accumulator supply:
- Setting accumulators charging (bAttErY) - Automatic switching off scale function (AutoOFF)
options with the clock: - setting current date and time function (dAtE) - total weight function (totAL)
options with the transoptors connectors (WY ): - checkweighing function (thr)
option with radio connection: - function of choosing communication channel (rF Chn)
LabEL function is available in scales with EPL or EPL-A transmission protocol activates (go to SetuP/SErIAL). In scales with LED display special functions don’t have additional marks on display and names of some functions are shortened.
USER MANUAL _____________________________________________________________________________________________________________________
Scale is equipped with products and users database with capacity up to 300 products and 10 users. Database consists of: - M nr – memory number where data is saved, - Prod Id - product identification number, - Prod bA – product barcode, - Prod nA – product name, - USEr Id – user identification number, - USEr nA – user name, - APW - unitary weight (used when pieces counting), - PtArE - inscribing permament tare to the product, - thr Lo - threshold value (low), - thr Hi - threshold value (upper).
Database and possibility to cooperate with external devices: printer, label printer, barcode reader and computer enables to built product identification and product archiving systems. Product barcode readout (during scale working) initiates searching through database and in case of finding proper record, recalls product data (Found communicate). Barcode reader enables also to insert numerical data conveniently (standard ME-01 meter doesn’t have numerical keys). Using alphanumeric code (for example 128 code) it can be also used to insert names of products and users.
Producent
Masa netto:xxxxxxxData: xx-xx-xxxx
Produkt:
USER MANUAL _____________________________________________________________________________________________________________________
Inscribing data to base
Prod and USEr options enables adding and deleting product and user data. For products database available options are:
- EdIt – - Add – add product to database, - dEL OnE – deleting single element from database - dEL ALL – deleting all elements from database - dAtAb – changing working mode with database (default
mode Stb):
Stb – searching products in database and working with products outside the base; if product is found then Found communicate appears and all product data is recalled; if there is no product in database then no communicate appears, the scale stores id/barcode number temporarily in memory and enables to send it to the port (to printer/computer) together with actual weighing result.
LIMIt – searching through products from database; if product is found then Found communicate appears and all product data is recalled; if there is no product in database then not Found communicate appears.
- Prn_P – sending all products database to port. To inscribe data use EdIt option and keys:
- increasing digit,
- next dixit,
Barcode reader (connected to RS232C interface) can also be used to inscribe data and this way it is faster and more effective. Each database product has following data:
- M Id – memory cel number in products database,
- Prod Id – product identification number,
- Prod bA – product barcode,
- Prod nA – product name (inscribed from PC or barcode reader),
- APW – product unitary weight (optional),
- PtArE – product package weight (optional),
- thr LO – lower threshold (MIN value),
- thr HI – upper threshold (MAX value).
Saving inscribed product data is done by using SAVE option.
0
kg
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Users database is edited by similar function named USEr and consists of several options:
- USEr Id – user identification number,
- USEr nA – user name (inscribed from PC or scanner),
- Prn_U – sending users database to port.
Saving data is also done by SAVE option. Recalling from database
The fastest way to recall product from database is to readout his barcode number (Prod bA) by using barcode reader (option). It can be done in any moment. After readout of proper barcode scale indicates one of communicates:
- SCAn – barcode from outside the base accepted (Std mode),
- not Found – barcode from outside the base not accepted (LIMIt mode),
- Found – product barcode found in database and data recalled. Attention: If the scale doesn’t indicate any communicate, check barcode reader connections, port configuration and transmission protocol (SErIAL function).
Other fast way is to press and hold MENU key. Prod Id communicate indicates and after a few seconds user can inscribe identification number. If the number is already saved in base Found communicate appears and all the product data is recalled. To edit data choose EdIt option and use following keys:
- increasing digit,
- next dixit,
Product recalling is also possible by using Prod and Prod Id options (previous site).
3 sek.
0
kg
0
kg
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Weighing results and data transmission from scale to computer or to printer
Available data from products and users base (Print / SEtuP option):
- USEr Id – user identification number,
- USEr nA – user name (inscribed from PC or scanner).
- Prod Id – product identification number,
- Prod bA – product barcode (inscribed or scan),
- Prod nA – product name (inscribed from PC or scan).
USER MANUAL _____________________________________________________________________________________________________________________
This function enables to count identical pieces, e.g. turnbuckles or buttons.
A measurement is performed in two phases: - first phase - single piece weight calculation on
the basis of defined pieces amount (5, 10, 20, 50, 100, 200 or 500 pieces),
- second phase – pieces counting.
First phase options:
- PCS . . – recalling of a value inserted earlier (this quantity must be inscribed earlier),
-PCS SEt – set any amount of pieces in a sample,
-PCS APW – set unitary mass directly,
-PCS rS – inserting number of details in a sample and receiving of their mass from other scale connected by RS-232C.
It is advised that single piece weight is not less than one reading unit and sample weight used in first phase is bigger than 100 reading units.
Note: 1. APW too LOW communicate signalises that
a sample was not put on the pan or if single piece weight is less than one-tenth readout plot (counting is not possible).
2. APW LOW communicate signalizes that single piece weight is more than one-tenth but less than one readout plot. (counting possible but with bigger errors, result blinks).
3. In scales equipped with LED display pcs sign is replaced with “ ■ ”.
5
+10
0
0
kg
kg
0
0
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This function allows displaying weighing result in percents.
A measurement is performed in two phases:
- first phase – weighing a reference sample (100%),
- second phase – measuring specific sample as a percentage of the reference sample.
Weighing result is displayed in different format, depending on the weight value of reference sample.
The function has the following options: - PEr oFF – disable the function, - PEr on– set current scale indication as 100%
and activate percentage weighing, -out- exit without changing settings.
Note: 1. PEr Err message informs that reference 100% mass is less than 0,5*Min or was not defined. 2. In scales with LCD display sign "■" is replaced with %.
100%
-5%
0
0
0
kg
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This function is used in scale with ELTRON (SErIAL function) data protocol. This protocol enables label printout with actual scale indication and chosen data from PrInt special function (variable data), for example date and time. Other data, for example company address, product name, barcode can appear on label as a constant text. Label patterns with number (4 digit) used by user should be saved in scale memory according to printer manual. Label pattern choice is made by inscribing label number using LAbEL function.
To inscribe label number use keys:
After entering label number, putting load and
pressing key will cause sending data to label printer.
Data format sent to label printer (label nr 1, language EPL-2):
US (55 53 0D 0A) FR"0001" (46 52 22 30 30 30 31 22 0D 0A) ? (3F 0D 0A) 00:00 (30 30 3A 30 30 0D 0A) 2000.00.00 (32 30 30 30 2E 30 30 2E 30 30 0D 0A) 10 g (20 20 20 20 20 31 30 20 20 67 0D 0A) P1 (50 31 0D 0A)
- increasing digit,
- next dixit,
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The function allows weighing animal moving on the scale.
The following options appear on display successively: - LOC oFF – leave the function, - LOC on – automatic weighing after loading the
scale, - LOC Prn – the measurement initiated manually
by pressing key.
When LOC on is displayed press key.
Wait until the weighing result is averaged – scale display blinks. Then scale will show stable (averaged) result and will send it through serial port. The result remains on display for about 30 second.
Important notes:
1. The loads lower than Min value are not averaged. 2. In case when putting animal on scale takes more than 5s it is suggested to choose LOC PRN
option (measurement started manually by pressing key ).
0
kg
kg
kg
kg
0
0
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Inscribing tare value to memory:
- tAr 0FF – leave the function, - tAr on – activate the function with the previous tare value, - tAr .. – sample tare value from the pan,
- tAr SEt– enter tare value with keys: ,
- out – printout a setting value of tare.
Press key when tAr SEt is displayed.
By pressing key choose proper memory cell where tare will be stored: tAr 01, 02, ... , 10. Choose inscribing method :
- MAnUAL – inscribing using keys: , ,
- Pan – inscribing mass value that is on the
pan.
After storing tare, the scale starts working with inscribed tare value. Note: Tare value is stored in memory also after unplugging the scale from the mains.
kg
kg
0
0
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Weighing with constant tare
In order to use tare value that is located in memory, choose from menu tArE function and then tAr on option. A list of memory cells will show up: tAr 01, 02, ... , 10. Cells with inscribed value are marked with "o" sign on the left side, active value marked with " ". ATTENTION: In scales with LED display, cells with inscribed value are marked with "■" .
Choose proper memory cell using key . tArE function is activated with chosen tare value. Moreover the scale will indicate net weight (weight on the pan minus tare values).
Using key (or , while empty pan) causes scale zeroing and then substraction of recalled tare. Minus indication will show up.
kg
0
kg
0
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This function allows holding maximum (or minimum) value that is indicating at the moment.
Before measurement scale should be tared. Function has following options: -UP oFF – function off, -HIGH – holding maximum value, -LOW – holding minimum value.
Pressing key will cause result zeroing. Note: Autozeroing function and the stabilisation indicator are deactivated when UP function is running.
1kg
kg
0
kg
0
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Function activation causes displaying result in force units (N).
NEWto function. Function has several options: - nEW oFF – function off, - nEW on – measurement in Newtons, - ArM – torque measurement (arm length should be
inscribed in meters using , and keys).
Attention: Units convertion from mass (kg) to force (N) is made for acceleration of gravity (g=9,80665m/s2)
Note: 1N 0,1019kg
0
0
kg
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The function allows calculating total weight for series of measurements, which can be greater than scale capacity. It allows calculating total weight as well as average value.
When totAL is displayed press key. The following options will appear successively: - tot Prn - report printout without clearing total register, - tot oFF - clearing total register, report printout and leaving the function,
- tot - working with receipt printout after each measurement, - tot - working without receipt printout,
- tot CFG – saving measurement mode (using key: Manual, after taking off the load : auto).
tot
Perform measurement series by pressing key for storing results into total register. In order to print and display results enter the function by choosing totAL and tot Prn option from menu. The results are displayed in the following sequence:
- total weight (SUM ), - number of registered measurements (n), - average value (=), regarding that moving to display successive result
is performed after pressing key. Attention: In scales with LED display SUM sign is
replaced by “”. In order to go back to total weighing without
zeroing total register press key several times. kg
kg
kg
0
kg
0
kg
0
kg
0
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To leave the function with clearing total register, select totAL function from menu and choose tot oFF option. Scale prints the communicate informing about clearing registers.
The form of receipt after each measurement:
Report form:
Note: When the scale doesn’t have an internal clock, Date and Time do not appear on printout. Maximum number of measurements is 99 999. Maximum total load 99 999 000d. The weighing unit of the total value from the register (Total) is the same as the weighing unit stated on the keypad or is 1000 times greater, what is signalled by “o” indicator at the left of the display. If the registered value is too big to be displayed, “E” communicate appears on the display. If the number of series is too high and cannot be displayed, “Err1”communicate appears on the display
Date: ... Time. ... measurement no weight
measurement no weight
Date: ... Time. ... TOTAL WEIGHT = NUMBER OF SAMPLES =
AVERAGE VALUE =
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This function allows comparing weighing result with two programmed reference values: lower and upper threshold. Comparison result is signalled with indicators (MIN, OK, MAX) and sound signal generated when threshold values are exceeded. If comparison result is: - smaller than zero threshold – no signal, - smaller than lower threshold – the scale signals MIN (yellow colour), - between threshold values - the scale signals OK (green colour, with the short sound signal), - greater than upper threshold - the scale signals MAX (red colour, long sound signal). The checkweighing results can be use to control: - optical indicator (Indication mode), - batching devices (Batching mode). - Standard scale is set for cooperation with optical indicator. On outputs P1-P3 (Relays socket) short-circuit states appear as result of comparison scale indication with threshold values. On the chart below output states are shown during increasing load on the scale for both working modes: Indication mode: Batching mode:
P3
P1
P2
P3
zero
zero
treshold
tresholdthr I
thr I
thr I
thr IIthr II
thr II
P1
P2
In Batching mode on P1 (thr I) and P2 (thr II) outputs short-circuit impulses appears for time of 0,5s. On P3 (zero) output short-circuit state appears when indication does not exceed threshold value signalling zero load.
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Operation sequence:
The following options are displayed successively: - thr oFF – deactivate the function, - thr on – activate the function,
- thr Prn – check last threshold values (press key several times), - thr CFG – choose Relays socket mode: 0 – exit to weighing 1 – Batching mode 2 – Indication mode.
Choose thr-on option using key. The following options for entering thresholds are displayed: - SEt-0 - go to weighing with signalling threshold
excess, - SEt-1 - set lower threshold value, - SEt-2 - set upper threshold value, - SEt-3 - set zero signalisation threshold.
Set lower threshold value using the following keys:
Then select SEt-2 option and enter upper threshold value. Choosing SEt-0 option will cause starting work with signalisation of exceeding thresholds and zero. To change Relays socket mode use thr CFG option. Default option is Indication.
thr thr oFF
kg
kg
0
USER MANUAL _____________________________________________________________________________________________________________________ Relays connection diagram:
Relays output is the open collector transoptor output with load capacity 25mA / 24V. Transmitter inputs must be protected with diodes, e.g. 1N4148. It is advised to use MS3K/P electronic board (sold separately), consisting of RM96P transmitters, with DC24V input voltage and AC250V, 3A output.
Important notes: 1. After switching the scale on, both thresholds are set to maximum values. 2. When setting upper threshold value, pay attention that its value is not below lower threshold value. 3. Setting lower and upper threshold value is possible after sending appropriate orders from computer, what is described in scale user manual.
Imax < 25mA
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The function allows setting current date and time of scale internal clock and mode of its use. The function has the following options: - dAt oFF – deactivate date and time during printout of current weighing result, - dAt on – activate date and time during printout of
current indication ( key), - dAt SEt - change current date and time, - dAt PIn – data and time secure password (to prevent from changing date and time by unauthorized personel), - dAt For – data printout in USA or EU format. The example at the left presents how to set current date and time using dAt SEt option. After setting proper date and time activate it with dAt on option. UE: rrrr-mm-dd gg:mm USA: mm-dd-rrrr gg:mm AM/PM (gg – hours, mm – minutes, AM – before noon, PM – after noon, mm - month, dd - day, rrrr - year).
Attention: Inscribing non-zero PIN value causes showing PIN sign during next date and time changing
and inscribing 4 digit code is necessary. (using keys , and ).
kg
0
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Function enables choosing radio communication channel between the scale and a pilot. In scale and in pilot the same radio channels must be chosen. Function should be used when communication is disturbed by other devices that use the same communication channel.
key.
- CHn 01 – channel 1, - CHn 02- – channel 2 ... - CHn 16 - – channel 16 - out – out without changing channel.
In default setting channel 01 is on.
kg
0
kg
0
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bAttErY function allows switching on or off charging accumulators during work with feeder and checking their power level. The function has the following options:
- bAt OFF – charging off (option required if ordinary batteries are used !!!),
- out – leave without changes
An attempt of charging ordinary batteries can cause serious damage of the scale.
kg
0
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The function is helpful in scales supplied from accumulators. The function causes scale to switch off automatically.
When AutoOFF is displayed press key. The following options appear successively on display: - AOF oFF – deactivate function, - AOF on – activate function- scale turns off after 5 minutes of not making any actions, - AOF bAt – as above but only when supplied from accumulators. - Out – out without changes.
5min.
kg
0
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This function evaluates from series of measurements (max 1000) statistical parameters of weighting process. Adding successively measurements to register is automatic and it occur after the scale is loaded and its indications stabilize. After each loading printout is made with: number of measurements, result, date and time (if clock is installed and the function is activated). For the obtained measurements series the scale evaluates:
- n -number of samples
- sum x -sum of all samples nxxsum _
- x -average value (sum x)/n
- min -minimal value from n samples
- max -maximal value from n samples
- max-min -maximal value minus minima value
- S -standard deviation 2)()1(
1
n
n xxn
S
- srel -variance factor x
Ssrel
Statistical calculations results can be printed.
USER MANUAL _____________________________________________________________________________________________________________________ Order of operations:
The following options are displayed:
- StA Prn – monitoring and printout of statistical data,
- StA oFF – deactivate function,
- StA – activate function, work with printout of chosen weighting results,
- StA - – activate function, work without printout, - StA n – maximal samples value, - Sta nM – inscribing nominal value for statistics, - Sta tOL – inscribing tolerance in %, - Sta tAr – automatic tare on/off - StA CFG – function configuration:
-Auto – Automatic work (samples are confirmed after loading the scale and indication stabilization.), -ManuAL – manual work (confirmation is made by
pressing key). - out – exit from function.
Remember first to inscribe nominal weight value and tolerance (mentioned above).
Put on successive objects on the pan (remove after indication stabilization) in order to add them to measurements register.
After printout two options are enabled: - rESET – erasing results,
- Contin – continuation.
kg
kg
0
kg
0
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Pressing key printouts estimated values and histogram : Nominal - nominal value,
Tolerance - accepted value in percentage.
N - number of sample
IN TOL. – number of samples in toleranc
-TOL – amount of measurements
under allowable lower value
+TOL – amount of measurements above
allowable upper value
TOTAL - sum of weights of all n samples
AVERAGE – average weight as (Total)/n
MIN – minimum weight in n samples
MAX– maximum weight in n samples
ST. DEV. – standard deviation
ST. DEV.% – standard deviation percentage
To finish work with this function and
key and then when StAt. and Sta oFF is
displayed press button.
Statistics function cooperation with computer and
Printer. Scale can be equipped with two serial ports
marked as RS232C-I (computer) and RS232C-II
(printer). After each data printout by printer identical
set of data is sent to computer. After sending by
computer initialization signal S A CR LF
(53h 49h 0Dh 0Ah) the scale sends to computer
statistic data enclosed in histogram.
USER MANUAL _____________________________________________________________________________________________________________________
This function enables to calculate paperweight of 1m2 of paper basing on samples of known area. For quick access, the function is accessible directly by pressing key.
The balance must be tared just before the measurement. Place the specific sample quantity of the same area (possible values: 1, 2, 5, 10, 20, 50, 100).
PAPEr
Following options show on the display: - PAP oFF – turn off the function, - PAP on – turn on, - PAP n – inscribing number of paper pieces on pan, - PAP ArE – inscribing surface of single piece (in m2)
Enter number of samples using:
- increasing digit, - next digit,
The result of paperweight measurement is finished with „o” mark pointing g/m2 unit.
Note: “PAP Err” communicate marks that wrong values were inscribed in PAP n or PAP ArE.
5 kg
0
PAPEr
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1. The scale should be kept clean. The balance must be kept clean and protected from dust, and aggressive liquids. In order to clean it is recommended to wipe the scale with cloth soaked in soapy water and then dry.
2. Take care that no dirt gets between the platform and the scale base. If found any, remove the pan (lift it up), remove dirt and then replace the pan.
3. In case of improper operation caused by short-lasting power supply decay, unplug the scale from the mains and then plug it again after few seconds.
4. If the scale is switched on with empty pan and “SErvic(e)” communicate appears, the load cell has been mechanically damaged.
5. It is forbidden to make any repairs by unauthorised persons.
6. To repair the scale, please contact our nearest service.
Error communicates:
Communicate Possible cause Remedy
C-1 ... 6
(over 1 min.) selftests failed
if displayed more than 1 minute, contact an authorised service
unLOAd /SErvic€
the scale was switched on with loaded pan remove a load from the pan
mechanical damage of the load cell contact an authorised service
L pan missing put the pan on
mechanical damage contact an authorised service
H overloading remove the load from the pan
mechanical damage contact an authorised service
indicator does not
appear
unstable ground
vibrations
air flows
place the scale on a stable ground not affected by mechanical vibrations and airflows
scale is damaged contact an authorised service
- - - - - - taring in progress as above
- - taring could not be finished (the load is too small or B\G key was used)
zero the scale or press B\G key again
- - the load is too big to be zeroed tare the scale (T)
64 USER MANUAL _____________________________________________________________________________________________________________________
Konformitätserklärung Certificate of conformity Hiermit erklären wir, dass die Bauart der nachfolgend bezeichneten, elektronischen, nichtselbsttätigen Waage
dem in der Bescheinigung über die Bauartzulassung beschriebenen Baumuster sowie den geltenden Anforderungen folgender EG-Richtlinien entspricht: We hereby declare that the product to which this declaration refers conforms with the following standards:
EG-Waagerichtlinie: 2009/23/EC Council Directive: PN-EN 45501:1999
EG-EMV-Richtlinie: 2004/108/WE Electromagnetic compatibility (EMC): PN-EN 61000-4-3+A1:2008+A2:2011 PN-EN 61000-6-3:2008+A1:2011
EG-Niederspannungsrichtlinie: 2006/95/EG Low Voltage Directive: PN-EN 61010-1:2004
Die Konformitätserklärung gilt bezüglich der EG-Waagerichtlinie nur in Verbindung mit einer Konformitätsbescheinigung einer benannten Stelle. Der vorstehende Satz entfällt, wenn die nichtselbsttätige Waage von PCE Deutschland GmbH geeicht wurde.
Datum: 01.01.2014
Benennung / Name : Plattformwaage
Typ / Type : PCE-SD Serie
Nr. der EG-Bauartzulassung / Approval No. of EC:
T8418
Eichklasse / accuracy class : III
Herstellernummer / Serial number:
Benannten Stelle für die EG Bauartzulassung:
0122 / NMI / NL
Im Langel 4 D-59872 Meschede Fon: (49) 0 29 03 / 97699-0 Fax: (49) 0 29 03 / 97699-29 [email protected] www.warensortiment.de
USER MANUAL _____________________________________________________________________________________________________________________
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Appendix A
Information’s concerning double-range scale (option)
1. General description
Double-range scale’s have capability of work with greatest accuracy in bottom measuring range part. Weighing of smallest mass is more precise.
This type of scale’s have two measurement range: - Max1 - 50 % of maximum load (mostly), - Max2 – 100% of maximum load, and adequate reads digit: d1 i d2 (d1 < d2). Double-range options causes change of scale’s operation: - after turn on (in small mass range 0- Max1) scale displays result with reading
unit d1, - when the load pass the Max1 scale changes reading unit on d2; from this
moment scale displays result with reading unit d2 on all measure range (0- Max2),
USER MANUAL _____________________________________________________________________________________________________________________
Notes
