User Manual - Javo B.V. Recta EN.pdf · The Javo Linea Recta is designed only for take up or down potted plants or trees in a suitable pot from and to containers or conveyors automatically

User Manual Original document

version 2016-2

Linea Recta Motion 3

Javo BV Postbus 21

2210 AA Noordwijkerhout Holland

T: +31 (0)252 343121 F: +31 (0)252 377423

[email protected] www.javo.eu

© All rights reserved The information provided herein may not be reproduced and/or published in any form, by print, photo print, microfilm or any other means

whatsoever (electronically or mechanically) without the prior written authorisation of JAVO BV.

User Manual Javo Linea Recta Motion 3

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Preface

This user manual is written for anyone working on or with the machine. Before working on or with the machine, first read this manual. This user manual contains important instructions / information on how to use the machine in a safe, professional and economical way and must always be available where the machine is used. In addition to this user manual, the mandatory rules and regulations for accident prevention and environmental protection in the country and place of use of the machine must also be observed. This user manual contains information on the operation of the machine with all the possible options. Use only the information that applies to your machine. Depending on the intensity of use and customer requirements, this machine can be equipped with various options. Contact your sales consultant. Supplier details if not directly supplied by Javo BV. Dealer stamp: Javo BV is not responsible for any errors in this manual or the consequences thereof. Javo BV is not liable for damage or consequential damage caused by operating errors, lack of expert maintenance and any use other than described in this manual. The liability of Javo BV also expires once modifications or additions are made without written permission of Javo BV. This machine is suitable for process and environmental conditions as stated in section "Specifications and Tolerances" of this manual. Any other use is not authorized by Javo BV and this allows the operator and / or its environment at risk.


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Table of contents 1 Technical specifications and tolerances ......................................................................................................... 4

1.1 Type plate .......................................................................................................................................................... 4

2 Safety ........................................................................................................................................................... 5

2.1 Provisions .......................................................................................................................................................... 5

2.2 Explanation of icons and symbols ..................................................................................................................... 6

3 Description of the machine ........................................................................................................................... 7

3.1 Machine overview ............................................................................................................................................ 7

3.2 Important terms ................................................................................................................................................ 8

3.3 Options .............................................................................................................................................................. 8

3.4 Operation .......................................................................................................................................................... 8

3.5 Machine workstations ....................................................................................................................................... 9

3.6 Controls ............................................................................................................................................................. 9

4 Transport ................................................................................................................................................... 11

5 Mounting, installation and commissioning .................................................................................................. 12

5.1 Placement ....................................................................................................................................................... 12

5.2 Facilities to take care of by the user ............................................................................................................. 12

5.3 Mounting / Connecting ................................................................................................................................... 12

5.4 Check rotation direction ................................................................................................................................. 13

5.5 Check conveyor tension .................................................................................................................................. 13

5.6 Check Software settings .................................................................................................................................. 13

6 Operation ................................................................................................................................................... 14

6.1 Start ................................................................................................................................................................. 14

6.2 Software .......................................................................................................................................................... 14

6.2.1 Touch screen ........................................................................................................................................... 14

6.2.2 Start-up screen ........................................................................................................................................ 15

6.2.3 Main screen ............................................................................................................................................. 15

6.2.4 Recipe screen .......................................................................................................................................... 16

6.2.5 Statistics screen ....................................................................................................................................... 17

6.2.6 Settings screen ........................................................................................................................................ 18

6.2.7 Info screen ............................................................................................................................................... 18

6.2.8 Language screen ...................................................................................................................................... 18

6.2.9 Users screen ............................................................................................................................................ 19

6.2.10 Manual screen ......................................................................................................................................... 19

6.2.11 Container screen ..................................................................................................................................... 19

6.2.12 Motion screen ......................................................................................................................................... 20

6.2.13 Alarm screen ........................................................................................................................................... 22

6.2.14 Date and time settings screen ................................................................................................................ 24

6.3 Stop ................................................................................................................................................................. 24


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6.4 Emergency stop ............................................................................................................................................... 24

7 Maintenance .............................................................................................................................................. 25

7.1 Preventive Maintenance ................................................................................................................................. 25

7.2 Fault list ........................................................................................................................................................... 26

7.3 Drawings and schemes.................................................................................................................................... 27

7.4 Spare parts ...................................................................................................................................................... 27

7.5 JavoNet ............................................................................................................................................................ 27

7.6 Customer support and advice ......................................................................................................................... 27

8 Disposal of machine or machine parts ......................................................................................................... 28

9 EG-conformity statement ............................................................................................................................ 28


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1 Technical specifications and tolerances

The Javo Linea Recta is designed only for take up or down potted plants or trees in a suitable pot from and to containers or conveyors automatically. This machine is designed for the processing of pots and other materials described in this user manual.. Detailed operation of the machine is described in section "Operation".

This machine may be used only within the limits for specifications and tolerances of the order, on the assembly drawing and indicated in this manual. If the machine is used outside these specifications, Javo BV cannot take responsibility for this machine.

This machine is intended for products as agreed in the order confirmation only. To ensure the proper operation of this machine, only products with specifications and tolerances as specified in the order may be used.

Do not use the machine for purposes other than the intended purpose of Javo BV. This can lead to damage and danger to the operator and its environment. This machine is CE marked. When placing multiple machines in one line, the entire line must be properly CE marked before using this machine. Until proper CE Marking of the line is carried out, commissioning of this machine is prohibited.

Specifications Voltage *400Volt 50Hz 3~+N+ PE (or in consultation) Machine connection 32A 5polig Power consumption ± 13 KW Weight ± 800 kg Length x width x height 1875 x 2188 x 2020 mm Container width Cycle time Year of construction See type plate Type product As agreed in the order confirmation.

* Other possible in consultation

1.1 Type plate The type plate is placed onto the main cabinet door.


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2 Safety

This machine is built according the state of the art technique and the accredited safety regulations. Despite this, the body and life from the user or third parties can be in danger when using it. There could also arise damage to the machine or other goods when using it.

This machine is CE marked. When placing multiple machines in one line, the entire line must be properly CE marked before using this machine. Until proper CE Marking of the line is carried out, commissioning of this machine is prohibited.

2.1 Provisions 1. Operation and maintenance of this machine must be performed by qualified personnel in compliance with

warnings on the machine and in accordance with the user manual. Keep children and other (unauthorized) persons away while using machine.

2. This machine is suitable for process and environmental conditions as stated in section "Specifications and Tolerances" of this manual only. Any other use is not authorized by Javo BV and this allows the operator and / or the environment at risk.

3. It is prohibited to modify this machine, without prior written approval of Javo BV. 4. Thermal fuses and torque limiters may not be set different upon delivery of the new machine. The thermal

circuit breakers should never be used to turn on / off the machine. 5. This machine should be installed so that there is sufficient space remaining for providing safe instructions and /

or performing maintenance and / or inspections. Put the brakes on the castors before the machine is turned on. 6. Keep the work area clean and well lit. Cluttered or dark areas invite accidents. 7. This machine is not suitable to be used outside. Electrical components are only splash proof. Keep the machine

away from rain and moisture. When using the machine in a humid environment is unavoidable, you should use an RCD.

8. Keep hands, hair, loose clothing and / or jewellery away from moving parts of the machine. Wear appropriate clothing without loose parts. Wear non-slip work shoes.

9. As long as the machine is on, no connection or safety devices may be removed. The machine may only be used when all protective devices and safety-related facilities are available and ready for use.

10. Do not stand on the machine when it is operating. 11. It is strictly forbidden to enter in the immediate vicinity of the robot. Furthermore, the conditions must comply

with the requirements that are placed on a regular workspace. Deviating conditions may affect the functionality and safety.

12. Never move the machine if the power cable and / or pneumatic supply is still connected. 13. Prescribed checks and maintenance in the user manual must be observed. 14. Allow the machine to be serviced and repaired by qualified personnel only with original replacement parts. 15. In addition to the user manual, generally applicable statutory and other regulations regarding accident

prevention and environmental protection have to be respected. This is also referred to handling of personal protective equipment.

16. Inform operating personnel before start maintenance. Interrupt if possible the power (mains), before start machine investigation or maintenance by turning off the main switch and locking the main switch. Pull the plug from the wall socket.

a. As work must be done with power supply (mains) voltage on the machine, then arrange an additional person who can operate the emergency stop.

17. When a machine part is damaged or not working in the prescribed manner, the work must be interrupted immediately. Resumption allowed only when the machine part is repaired or replaced and checked. Consult your dealer if the machine is not functioning properly.

18. Machine and / or parts must be disposed in accordance with local laws and regulations.


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2.2 Explanation of icons and symbols Pictogram Meaning

Read and understand this manual before using the machine and / or performing maintenance.

Remove Power (mains).

Wear during all work on or with the machine safety shoes and safety glasses.

Wear during cleaning and maintenance work on this machine also safety gloves and protective clothing.

Warning. Important points and / or instructions regarding safety and / or injury prevention are marked with this warning sign.

Dangerous electrical voltage. Dangerous electrical voltage present.

Risk of crushing. Danger of moving or rotating parts.

It is forbidden to wear Loose clothing, long hair and / or jewelry nearby moving parts of the machine.

Trespassing.

Do not rinse control cabinet Danger of moisture in the cabinet when it is rinsed with water.

Symbols that may be present on this machine Drill

Direction of movement

Speed ground feeder (curved)

Speed ground feeder (straight)

Speed pot belt (curved)

Speed pot belt (straight)

Brush disc Rotofill

Tray belt Rotofill

Rotor Rotofill


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3 Description of the machine

3.1 Machine overview

A. Container transport motors

B. Gantry (movable fork)

C. Human interface HMI

D. Horizontal Guiding system


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3.2 Important terms

3.3 Options Depending on the intensity of use and customer requirements, this machine can be equipped with various options. Contact your sales consultant.

Options Code Specifications

3.4 Operation The machine is intended for automatically picking up and / or drop of pots in which the pick-up and landing position can be located on different heights. In the case of a pickup robot in most cases a container will be supplied by a transport system. The plants are placed in a specific pattern in the container. The robot detects miter pattern automatically (optional). The fork is automatically routed to the correct position. The pre-programmed positions determine the movement and the put position. In the case of a put robot plants are provided to the robot with a supply belt. The robot will collect the required number of plants, then automatically pick up and put down at a predefined position. The versatility and the setting options give the user maximum flexibility in this process.


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3.5 Machine workstations This machine has a workstation on the control console. Furthermore, access to the robot is forbidden.

3.6 Controls Main switch (situated front-right, up at the main cabinet):

Human interface:

1. Touch screen 2. Stop button 3. Start button 4. Reset button 5. Emergency stop button

Signalling: The beacon is used to indicate the status of the robot. The beacon must be visible in the workspace. Red Lamp Continuous Emergency stop active 1 second flashing Alarm occurred 0,5 second flashing Work stop, manual use Orange Lamp Continuous No release for the removal of plants or plant carriers 1 second flashing Stop by logistics (container may not be transported) Green Lamp Continuous Machine started, in use 1 second flashing Moving to home position 0,5 second flashing Moving to home position (after voltage drop), manual use

1

2

3

4

5


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Pressure reducer: To reduce pressure on the miter cylinder a pressure reducing valve is present (located on the right front, inside the shield at the height of the containers). Fork attachment: The fork is secured with a Destaco clamp. To change the fork, you need to loosen the clamp and remove any electrical and pneumatic connections.


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4 Transport

Follow all instructions described in this manual, in particular chapter safety.

On delivery of the machine, a Javo mechanical engineer must be present to unload the machine from the (freight) wagon. Prior to moving the machine, the electric, pneumatic and hydraulic power should be disconnected. Make sure the cables are stowed sufficiently. If the machine is to be lifted for movement (outside the company), please contact your dealer or contact a professional shipping company. The machine must be transported upright. The relative humidity should not be too high so that water condenses in the machine. Report damage during or immediately after delivery to the transport company and to Javo BV. Take all necessary steps to prevent further damage.


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5 Mounting, installation and commissioning


This machine is CE marked. When placing multiple machines in one line, the entire line must be properly CE marked before using this machine. Up to CE Marking of the line, commissioning of this machine is prohibited.

5.1 Placement The machine must be placed on a flat surface, with sufficient weight capacity. Install the machine so that there is enough space left for service providing, safe instructions and / or cleaning, maintenance and / or inspections. Put the brakes on the castors before the machine is turned on.

The machine must be placed according to a number of technical rules. Let your machine therefore be installed by a Javo service technician. This machine is not suitable to be used in the open air. Electrical components are only splashproof. Keep the machine away from rain and moisture. When using the machine in a humid location is unavoidable, you should use an RCD.

5.2 Facilities to take care of by the user Prior to delivery of the machine, the required materials and facilities (power, pressured air, etc.) needs to be present within 3 meters of machine.

5.3 Mounting / Connecting If applicable, the components supplied are to be mounted on the machine. Make sure that the moving parts are free. If the machine is complete, it can be connected (by a competent person) to the power supply.

Keep hands, hair, loose clothing and / or jewellery away from moving parts of the machine. Wear appropriate clothing without loose parts. Wear non-slip work shoes.

As long as the machine is on, no connection or safety devices may be removed. The machine may only be used when all protective devices and safety-related facilities are available and ready for use.


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5.4 Check rotation direction Check the rotation direction before you start working with the machine.

Procedure: 1. Connect the power cable. 2. Start the conveyor.

a. Turn on the main switch. 3. Check the direction of rotation. 4. Stop the machine. 5. Turn off the main switch. 6. When rotation direction is incorrect:

a. Turn the reversing switch if this option is installed. Otherwise, follow points b and c. b. Remove the plug from the socket. c. Open the plug and switch 2 of the 3 phases in the plug. This should only be carried out by suitably

qualified personnel.

5.5 Check conveyor tension Check the conveyor belt tension before you start working with the machine.

Procedure: 1. Check the conveyor belt tension. The correct tension is obtained when the

belt in the middle deflects just a little (dependent on the length of the belt).

2. Adjust the belt tension if necessary . a. The tension can be adjusted by simultaneously turning the bolts

on both sides of the belt (A).

5.6 Check Software settings Check the software settings before you start working with the machine.

Procedure: 1. Turn on the main switch and wait until the software is started.

a. The first screen that appears is the "start screen". It displays information about the type of machine. b. Touch the screen to go to the main screen of the machine.

2. Check the software settings (see section "Software").

A


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6 Operation


Keep hands, hair, loose clothing and / or jewelry away from moving parts of the machine. Wear appropriate clothing without loose parts. Wear non-slip work shoes.

As long as the machine is on, no connection or safety devices may be removed. The machine may only be used when all protective devices and safety-related facilities are available and ready for use. If a machine part is damaged or not working in the prescribed manner, work must be interrupted immediately. Resumption allowed only when the machine part is repaired or replaced and checked. Consult your dealer if the machine is not functioning properly.

6.1 Start Start procedure:

1. Connect air pressure, this has to be ± 5Bar. (minimum 4 bar) 2. Switch on the main switch at the main cabinet. 3. Wait until the software is started.

a. First screen to be displayed is the “Start screen”. This screen shows information about the machine type.

b. Touch the screen to go to the main screen. 4. Push the blue reset button. 5. Select machine function (Pick-up or Drop) (see section “Software”). 6. Select the correct software settings (see section “Software”). 7. Navigate the machine to its home position, this is done by pushing the red stop button for more than 5

seconds. 8. Check if it is safe to start the machine. 9. Push the green start button on the HMI to start the machine.

a. When the green lamp is lit, the machine is activated.

6.2 Software

6.2.1 Touch screen The display which is built in to the control box is a touch screen.

Do not press too hard on the keys. If you do this, the screen may become damaged and not functioning properly. Do not use sharp objects to press keys.


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6.2.2 Start-up screen After starting the machine, the start-up screen appears. This screen is followed by the main screen after a few seconds. In this screen, the following will be visible:

1. The company logo of Javo. 2. The name of the machine. 3. The address of Javo.

By touching the screen, you will navigate to the main screen.

6.2.3 Main screen After starting the machine, this screen appears after a few seconds. In this screen, the following will be visible:

1. Information bar. a. Active recipe b. Active fork (chosen fork in the active program) c. Type (Pick-up or Drop) d. Activated on (date and time that the recipe was activated)

2. Status window Container. a. Actual status of the container.

3. Status window collector. a. Actual status of the collector or Drop device.

4. Navigation bar. The navigation bar consists out of these buttons:

1. Recipe 2. Statistics 3. Settings 4. Info 5. Speed

a. When pushing this button, a screen appears in which the speed of the complete system can be adapted.

b. Set the machine as slow as possible. 6. Language 7. Users 8. Manual use 9. Alarms 10. Date and time setting

The navigation bar is visible in each screen; buttons on the bar may differ from screen to screen.

1

2

3

4

1

2 6 4 8 10

3 5 7 9


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6.2.4 Recipe screen After pushing the recipe button in the main screen, this screen appears. In this screen, the following will be visible:

1. Status window recipe. a. Active recipe. b. Activated since. c. Date and time of the last adapt in recipe.

2. Navigation bar. The navigation bar consists out of these buttons:

1. Recipe a. Green lit when this button is active.

2. Open Recipe a. Choose a recipe from the database.

3. Adapt chosen recipe. 4. Save recipe. 5. Save changes in recipe. 6. Create new recipe. 7. Alarma. 8. Back to main screen.

6.2.4.1 Open Recipe Choose a recipe from the database. Procedure:

1. Navigate to the desired recipe with the navigation buttons at the right side of the screen.

2. Confirm your choice with the green button. 3. Push the red button to leave this screen.

1

2 6 4 8

3 5 7

1

2


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6.2.4.2 Create recipes After choosing a recipe, you can change the recipe. Procedure:

1. The navigation bar consists out of these buttons: a. Pot.

i. Fill in the correct pot parameters in the screen that pops up.

b. Container. i. Fill in the correct container

parameters in the screen that pops up.

c. Fork. i. Fill in the correct fork parameters in the screen that pops up.

d. Pattern. i. Fill in the correct pattern parameters in the screen that pops up.

e. Motion. i. Fill in the correct motion parameters in the screen that pops up.

2. After setting the correct parameters, push the “Save” button to record the recipe with the chosen name.

3. Push button “ ” to go to the former screen.

6.2.5 Statistics screen After pushing the statistics button in the main screen, this screen appears. In this screen, the following will be visible:

1. Statistic graph with: a. Production of the last 30 days. b. Production of the last 24 hours. c. Production of the last hour. d. The average processed pots per minute. e. The total of processed pots with the machine.

2. The green button is the active button (Last hour stat is visible in the shown screen). 3. Cursor.

a. Determine the average height of the graph with the cursor. 4. Navigation bar.

5. Push button “ ” to go to the former screen.

1

4

2

3

5


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6.2.6 Settings screen After pushing the settings button in the main screen, this screen appears. In this screen, the following will be visible:

1. Screensaver time. a. Time that the screensaver will be active without touching the screen. b. When setting 0 minutes, the screensaver is disabled.

2. Display brightness. a. Contrast display setting.

3. Buzzer. a. Buzzer on/off. b. When the buzzer is off, the buzzer will not respond when an alarm occurs.

6.2.7 Info screen After pushing the info button in the main screen, this screen appears. In this screen, the following will be visible:

1. Javo’s contact details.

6.2.8 Language screen After pushing the language button in the main screen, this screen appears. This screen enables you to choose the desired language. Attention: all software descriptions will be translated.


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6.2.9 Users screen

6.2.10 Manual screen After logging in to the appropriate user level in the user interface, you can reach the manual screen. After pushing the manual button in the main screen, this screen appears. In this screen, the following will be visible:

1. Pot screen. 2. Container screen. 3. Fork screen. 4. Motion screen.

6.2.11 Container screen After pushing the container button in the manual screen, this screen appears.

In this screen, the following will be visible: 1. Container screen.

a. Manual enabled/disabled. i. Enabled after login onto the

appropriate user level. b. Ask for container.

i. Ask for a container manually at the extern transport system.

c. Position of the container. i. Here you can see the current position of the container and move the container with the

specified increment forwards or backwards.


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6.2.12 Motion screen After pushing the motion button in the manual screen, this screen appears.

In this screen, the following will be visible: 1. Motion screen.

a. Manual motion active / not active. i. Activated after login at the

appropriate user level. b. Manual release break.

i. With this button the breaks on the servo’s will be released.

c. Home sensors. i. With this indicators you can see if the fork is in home position and if the fork has had a crash.

d. Position of the fork. i. Actual position of the fork (X and Z position) and move the fork to the desired position.

6.2.12.1 Solving a fork crash The motors are controlled in the robot by frequency and servo controllers. These detect overload and short circuit of the engines after which they will interrupt the control of the motors. Check the cause of the overload or short circuit and rectify this. After resetting the controller, it is possible to drive the engines.

If the fork collides in its movement in the Z direction against an obstacle, four crash sensors will stop the fork. In a crash this screen is displayed:

By pressing the "right arrow" button this screen appears.

You can manually move the fork from the crash situation. Procedure:

1. Press the arrow keys in the circle to move the fork.

Make sure that the fork does not crash against something so that the damage to the machine may get worse.

2. If the fork is moved to a free space, then press the "right arrow".


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3. By pressing the "right arrow" button you will get to this screen.

4. Remove all products from the fork and ensure that the machine is free to move to its home position.

In moving towards the home position the fork will choose the shortest path. Ensure that the path to be taken to the home position is clear of obstructions. If this is not the case then you can go back to the previous screen to move the fork farther out manually.

5. By pressing the "right arrow" button you will get to

this screen. 6. Hold the blue button on the screen to move the fork

to the home position until the following screen appears:

This screen appears if the home position is reached and is followed by the screen below.

Make sure the machine has not suffered any damage. If the machine has not been damaged, you can reboot the machine.


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6.2.13 Alarm screen After pushing the alarm button in the main screen, this screen appears.

In this screen you can see the current faults and warnings.

The list below contains all possible failures and warnings:

Number Alarm 1 Emergency stop 2 Manual I/O section : operation 3 Manual I/O section: Grouping (container/Broad belt/ tray belt) 4 Manual I/O section: Collector 5 Manual I/O section: toolbox 6 Manual I/O section: fork mounting 7 Manual I/O section: motion / movement 8 Safety entry failure: door 1 9 Safety entry failure: door 2

10 Safety entry failure: door 3 11 Safety entry failure: door 4 12 Safety entry failure: door 5 13 Safety entry failure: door 6 14 Safety entry failure: Emergency stop 1 15 Safety entry failure: Emergency stop 2 16 Safety entry failure: Emergency stop 3 17 Safety entry failure: Emergency stop 4 18 Safety entry failure: Emergency stop 5 19 Safety entry failure: Emergency stop 6 20 Ether cat network failure 21 PLC internal failure 22 Ether cat communication error 23 Container transport - failure frequency drive 24 Tray input transport - failure frequency drive 25 Tray collector transport - failure frequency drive 26 Tray output transport - failure frequency drive 27 Collector in/out right - failure frequency drive 28 Collector in/out links - failure frequency drive 29 Collector in between belt right - failure frequency drive 30 Collector in between belt left - failure frequency drive 31 Collector belt- failure frequency drive


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Number Warning 1 Emergency stop 1 pushed 2 Emergency stop 2 pushed 3 Emergency stop 3 pushed 4 Emergency stop 4 pushed 5 Emergency stop 5 pushed 6 Emergency stop 6 pushed 7 Door 1 open 8 Door 2 open 9 Door 3 open

10 Door 4 open 11 Door 5 open 12 Door 6 open 13 Machine stop (work stop) 14 Wait for condition 17 - 32 15 HMI.Warning.ControlWarning[15] 16 Wait for condition 01 : collector react 17 Wait for condition 02 : Product detection (fork) 18 Wait for condition 03 : Miter position OK (fork) 19 Wait for condition 04 : Gripper OK (fork) 20 Wait for condition 05 : 21 Wait for condition 06 : 22 Wait for condition 07 : 23 Wait for condition 08 : 24 Wait for condition 09 : 25 Wait for condition 10 : 26 Wait for condition 11 : 27 Wait for condition 12 : 28 Wait for condition 13 : 29 Wait for condition 14 : 30 Wait for condition 15 : 31 Wait for condition 16 : 32 Container awaiting release output 33 Machine wait for automatic restart


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6.2.14 Date and time settings screen After pushing the date & Time button in the settings screen, this screen appears.

6.3 Stop Stop procedure:

1. Push the red stop button. 2. Switch off the main switch.

6.4 Emergency stop Emergency stop procedure:

1. Press the red emergency stop button on the machine to activate the emergency stop.

Restart after emergency stop procedure:

1. Ensure that the cause of the emergency is resolved. 2. Pull the red emergency stop button to reset. 3. Press the reset button. 4. Press the green button on the control panel to start the machine.


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7 Maintenance


Maintenance of this machine must be performed in compliance with warnings on the machine and in accordance with the user manual by qualified personnel. This machine automatically moves pots and / or

containers and possesses advanced techniques. To ensure continuity, we recommend to call in case of emergencies our expertise. For maintenance, we recommend that you contact our service department. Make sure you have properly followed the instructions in the manual, the machine operates then not properly consult the Javo service. Keep hands, hair, loose clothing and / or jewellery away from moving parts of the machine. Wear appropriate clothing without loose parts. Wear non-slip work shoes.

As long as the machine is on, no connection or safety devices may be removed. The machine may only be used when all protective devices and safety-related facilities are available and ready for use. Always unplug the plug from the socket before starting maintenance. Wear personal protective equipment (see section 2.3). Inform operating personnel before start maintenance. Interrupt if possible the power (mains), before the machine is investigated or maintained by turning off the main switch and locking it and pull the plug from the socket. If work must be done with power supply (mains) voltage on the machine, work with an additional person who can operate the emergency stop.

7.1 Preventive Maintenance For the following maintenance instructions normal use is considered. With heavy use, or use under extreme conditions, maintenance should be performed at shorter intervals. Item 1x per... Comments Machine Day Check if moving parts are functioning correctly and not clamping and /

or parts are broken or damaged in such a way that the operation is adversely affected. Have damaged parts repaired before use.

Guides Day Make sure the guides are clean and do not produce unusual sound. Timing belts Day Make sure the straps run straight over the timing belt pulleys, and that

there are no cracks in the belts. Guide rollers Day Check that the guide rollers do not slip when moving belts and do not

produce unusual sound Machine Day Remove fallen pots and other materials which affect the operation of

the machine and could get in the way. Touch screen Day Clean the screen. Use a soft dry cloth. If the dirt is firmer, you can clean

with a damp cloth. Do not use a wet cloth. Sensors Day Clean. Make sure there is no dirt on or in front of the sensors. Clean

sensors carefully so they do not move or twist. Conveyor Day Check voltage. See section "Mounting, installation and commissioning." Safety components Week Test the safety circuit. See section “Test safety circuit”. Pictograms Week Check readability and replace if necessary. Bearings Month Lubricate with little grease. Pressure reducer Month Empty moisture trap. Electrical installation Year Check for damage. Electric motors Year Remove dust.


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7.2 Fault list Problem Possible cause Action / Solution No or poor air pressure System detects lack of air

pressure before normal operation.

Contact Javo

The tightening sensors detect an error

Tool is clamped The automatic function is turned off and the manual screen is displayed where the user can correct the tightness. Take the machine to a safe position and press the STOP button, it now moves to the home position.

Failure frequency drive overloaded Short circuit Motor defect

Check the nature of the fault and reset it if necessary by pressing at the corresponding frequency inverter on the red STOP button. The machine must be placed in emergency stop state in order to be able to release the control again.

Drag fault X-axis Movement is inhibited Contact Javo Drag fault Y-axis Movement is inhibited Contact Javo Problems moving gantry Movement does not proceed in

a normal manner. Contact Javo

Tool Clamp is not on time in the desired position

Tools Clamping not connected or disconnect failed. Tools Clamping not fixed or the coupling has failed

Contact Javo

Tool Drawer not in Not properly closed or the sensor does not detect the closed position.

Contact Javo

Tool Drawer not out Not properly opened or the sensor does not detect the open position.

Contact Javo

Problems with servo-drive Cable breakage, loose connector

Contact Javo

Drive error motor Cable breakage, loose connector

Contact Javo

Drive no power Cable breakage, loose connector

Contact Javo

No communication with servo-drive

Cable breakage, loose connector

Contact Javo


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Problem Possible cause Action / Solution Sensor, which senses behind the belt on the container is blocked.

pot fallen behind or in front of the belt.

Clear the sensor and restart the machine.

During the row search the maximum transport distance is reached. Within this distance, the row had to be found.

The pot detection switches not detect enough pots in position.

Start picking manually or press START to continue.

Mitre Choice not possible While running the new container, the system can not determine on which side the miter should be set to start automatically.

Set the miter choice manually and start the machine.

Pots stay in pick up position. The sensor at the pick position is not released during the pick, so the next shot cannot continue automatically.

Restore the turnip position so that the sensor is released and then start the machine.

Mitre Pattern error while turnips. There is missing a line or a pot remained, in which the system cannot decide how to proceed.

Set the miter choice manually and start the machine.

In the extreme case: The machine does not move.

CPU error Cable Break loose connector

Turn off the main power. After switching on the system and the machine will go to home position, after pressing the START button. Verify that the pattern is set correctly and start the machine again.

7.3 Drawings and schemes The drawings accompanying this machine are supplied in a separate file. The wiring diagrams are included in the electrical cabinet of the machine.

7.4 Spare parts Only original spare parts and accessories of Javo BV may be used on the machine. Javo BV advises you to take certain parts in stock because of wear sensitivity and / or any expected downtime for re-ordering of the parts. The spare parts list can be found on the assembly drawings. These can be found on JavoNet. When ordering (spare) parts at Javo BV, the following information must be included: drawing number, item number, desired length (if applicable) and the desired number of pieces.

7.5 JavoNet We recommend you to register your machine on JavoNet. This way you get online access to all technical drawings and documents pertaining to your machine. Visit our website (www.javo.eu) for more information and to request an account.

7.6 Customer support and advice Our technical department will answer your other questions about repair and maintenance of your machine and spare parts. We can help you with any questions regarding the purchase, use and settings of products and accessories.


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8 Disposal of machine or machine parts


Perform the following steps when disposing the machine: 1. Decommission the machine and remove electric and pneumatic power. 2. Drain and remove all consumables. 3. Scrap the machine according to the local legislation.

9 EG-conformity statement

EG-conformity statement for machines (directive 2006/42/EG, annex II, under A.)

Javo BV Westeinde 4 2211XP Noordwijkerhout The Netherlands

Declares that:

Machine: Linea Recta Motion 3 Type: Transport system

is in accordance with the Machine directive 2006/42/EG and complies with the provisions of the EMC-directive 2004/108/EEG

Complies with the harmonized European Standards:

Harmonized European standard definition Harmonized

European standard definition

NEN-EN-ISO 12100:2010

Safety of machinery - Basic concepts, general principles for design - Part 1: Basic terminology, methodology

NPR-ISO/TR 14121-2:2010

Safety of machinery - Risk assessment - Part 2: Practical guidance and examples of methods

NEN-EN-IEC 60204-1 Safety of machinery - Electrical equipment of machines - Part 1: General requirements

The Netherlands, Noordwijkerhout, Cees Bouwmeester June 2015 Director

Documents

User Manual - Javo B.V. Recta EN.pdf · The Javo Linea Recta is designed only for take up or down potted plants or trees in a suitable pot from and to containers or conveyors automatically