Usm Reactors

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    Reactors

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    Reactor

    A consumer whose load includes a high proportion of variable speed motor drives and/or other harmonic generating loads may require a

    detuned capacitor system. This would perform the function of power factor improvement whilst preventing any amplification of harmonic

    currents and voltages caused by resonance between capacitors and inductances in the mains.

    USM offers single and three phase filter reactors for this purpose. The low-loss reactors are made of specially selected tra nsformer sheets

    and manufactured in flat or round copper wire technology.

    They are dried and impregnated in a vacuum which ensures they can withstand high voltages and maintain a long operating life. Depending

    on their rated power. the reactors are provided with either terminal blocks or terminal lugs/cables.If the operating temperature of 120

    oC is exceeded, the reactor circuit is disconnected by a thermal switch(included as standard).

    Reactor for Detuned Capacitor BanksConstruction

    Adjusted rating

    The adjusted reactor is designed to create exactly the required

    output of reactive power, allowing for the internal voltage rise inside

    the resonating circuit formed together with the capacitor connected

    in the circuit. Note that exact sizing of the capacitor is necessary.

    Non-adjusted rating

    The non-adjusted reactor is matched to a power capacitor with

    standard rating at mains voltage.

    This allows for additional installation of detuning reactors in existing

    non-detuned systems, however, it will lead to increased output of

    kvar due to voltage rise inside the resonance circuit.

    Example

    25kvar 400V 60Hz, detuned to 245Hz(p=6%)*

    capacitor:capacitance of standard capacitor: 414 F (3 138 F)

    reactor:

    required reactance of the reactor: XL = XC p= 6.4 0.06 = 0.384

    Example

    25kvar 400V 60Hz, detuned to 245Hz(p=6%)*

    capacitor:

    required reactance of the reactor:

    XL = XC p= 6.82 0.06 = 0.41

    * Simplified calculation (single phase)

    * tuning frequency: 189Hz (p=7%, 50Hz), 227Hz (p=7%, 60Hz)

    204Hz (p=6%, 50Hz), 245Hz (p=6%, 60Hz)

    Pcurrent for PFC 25kvar 400V 60Hz: 1 = = 62.5A

    U

    Uvoltage at capacitor terminations: UC = = 426V

    1-p

    1adjustment of the capacitance: C = = 389

    UC 2 f

    reactor:1

    reactance of the capacitor: Xc = = 6.822 f C

    XLrequired inductance: L = = 1.09mH

    2 f

    1reactance of the capacitor: Xc = = 6.4

    2 f C

    XLrequired inductance: L = = 1.02 mH

    2 f

    resulting PFC current: Xtotal = XC - XL = 6.02

    U 400VI = = = 66.7A

    Xtotal 6

    Q= U I = 26.7 kvar

    Design three phase, iron core, double air gapCore Grain-oriented cold rolled electrical steel

    Protection class IP00, indoor mounting

    Insulation class H class

    Cooling natural cooling

    Winding material Double enamelled copper wire. insulation class "H"

    Impregnation standard dip varnish coating

    Terminals terminal blocks, cable lags, or temperature-proof

    flexible cables

    Insulation winding to core 3 kv, nomex aramid paper

    temperature class c (220oC)

    Temperature monitoring temperature switch, response class 120oC

    Adjustment accuracy L=+3%

    Standards VDE 0570 Part 2 / IEC 96/104/CD

    Tolerance of inductance 3%+_

    Load Losses

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    Reactor

    *The other voltage, frequency,7%/13%/p(%) on request.

    Fig 2

    Reactors:

    SC

    Fig 1

    E

    B MAX

    XAMC

    D

    A MAX

    THS

    4-FG

    - WIRE

    TH SWITCH TERMINAL

    E

    B MAX

    D

    A MAX

    THS

    4-FG

    TH SWITCH TERMINAL

    XAM

    C

    Dimensional