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1 Value Management and I-TRIZ Ideation International 2004

Value Management and I-TRIZ - Angelfire · Management and I-TRIZ Value Management relies on various brainstorming techniques to generate problem solutions The economic value of the

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Value Management and I-TRIZ

Ideation International2004

2Copyright 2004 Ideation International Inc.

Value Management

Source: J. J. Kaufman Associates, Inc. (http://www.valuemanagement.com/aboutvm.html)

• Pre-Event – define project• Collect Information – organize using FAST diagrams• Identify Alternatives – brainstorming techniques• Analyze and Screen – economic evaluation of best alternatives• Prepare Proposals – Develop a plan of attack• Present Proposal Plan/Approval & Funding – Acquire management approval and funding

3Copyright 2004 Ideation International Inc.

The History of TRIZTRIZ is the Russian acronym for Theory of Inventive Problem Solving. This theory was first developed in 1946 by GenrichAltshuller. At the time, Altshuller was a patent agent in the Soviet Navy. He wrote a letter to Stalin telling him he had found a way to make the Russian people more innovative. As a reward for his patriotism, Stalin sent Altshuller to the Gulag. He continued his research into TRIZ for over 40

years. In 1992, the leading TRIZ scientists trained by Altshulleremigrated to the United States to establish Ideation International.

Genrich Saulovich AltshullerOctober 15, 1926 to September 24, 1998

4Copyright 2004 Ideation International Inc.

Cornerstone Relationships

Value =Cost

FunctionValue Management:

I-TRIZ:

5Copyright 2004 Ideation International Inc.

Cornerstone Relationships:Contradiction

Useful Function Strong

Cast Iron Engine Block

Useful Function

Harmful Function Heavy

6Copyright 2004 Ideation International Inc.

Ideation TRIZ (I-TRIZ)“Osborn’s Direction”Decreasing psychological inertia, activation of

human motivation, organization of effective teamwork

“Altshuller’s Direction”Utilization of evolution patterns and methods of idea generation based on evolution patterns

“Miles’ Direction”

Re-structuring of existing knowledge for

effective application of the creative process

Ideation TRIZ

Combination of all three approaches to creative problem solving and control of technological evolution

“Osborn’s Direction”Decreasing psychological inertia, activation of human motivation, organization of effective teamwork

“Altshuller’s Direction”Utilization of evolution patterns and methods of idea generation based on evolution patterns

“Miles’ Direction”

Re-structuring of existing knowledge for

effective application of the creative process

Ideation TRIZ

Combination of all three approaches to creative problem solving and control of technological evolution

7Copyright 2004 Ideation International Inc.

I-TRIZ Inventive Problem Solving

IdeaGeneration

ConceptGeneration

ProofOf

Concept

Problem

Formulator

Innovation Situation

QuestionnaireFinal Report

•Gather and Organize Data

•Define Cause and Effect•Relate Useful/Harmful Functions

•Possible Ways to Resolve Contradictions

•Combine Ideas Into Definitive Solution Concepts

•Select Most Desirable Solution

•Document Solution•Develop Implementation Plan

Powered by Ideation’s TRIZSoft® Innovation Software ToolsInnovation WorkBench® (IWB®) Software

8Copyright 2004 Ideation International Inc.

I-TRIZ Problem Formulator

[Useful] Factor 1 produces [Useful] Factor 2[Useful] Factor 1 produces [Harmful] Factor 4[Useful] Factor 3 counteracts [Useful] Factor 1[Useful] Factor 3 produces [Harmful] Factor 4[Harmful] Factor 4 produces [Harmful] Factor 5

[Useful] Factor 1 produces [Useful] Factor 2[Useful] Factor 1 produces [Harmful] Factor 4[Useful] Factor 3 counteracts [Useful] Factor 1[Useful] Factor 3 produces [Harmful] Factor 4[Harmful] Factor 4 produces [Harmful] Factor 5

[Useful] Factor 1 produces [Useful] Factor 2[Useful] Factor 1 produces [Harmful] Factor 4[Useful] Factor 3 counteracts [Useful] Factor 1[Useful] Factor 3 produces [Harmful] Factor 4[Harmful] Factor 4 produces [Harmful] Factor 5

[Useful] Factor 1 produces [Useful] Factor 2[Useful] Factor 1 produces [Harmful] Factor 4[Useful] Factor 3 counteracts [Useful] Factor 1[Useful] Factor 3 produces [Harmful] Factor 4[Harmful] Factor 4 produces [Harmful] Factor 5

The Ideation Problem Formulator™ is an artificial intelligence software system designed to support inventors in the analysis and “deconstruction” of complicated situations and patents. Each box can contain names of objects and/or systems, actions, functions, parameters, conditions, etc.

9Copyright 2004 Ideation International Inc.

Combined VM/I-TRIZ ProcessValue Management Process

IdeaGeneration

ConceptGeneration

Problem

Formulator

Pre- Event Collect Information

Present Proposal

Plan

Identify Alternatives

Analyze & Screen

Prepare Proposals

Approval & Funding

ProofOf

Concept

Innovation Situation

QuestionnaireFinal Report

I-TRIZ Process

10Copyright 2004 Ideation International Inc.

Synergistic Benefits of Value Management and I-TRIZ

Value Management relies on various brainstorming techniques to generate problem solutions

The economic value of the project depends upon identifying an innovative solutionMost brainstorming techniques used are psychological in nature and plagued by psychological inertia

I-TRIZ is a scientifically based problem solving methodologyI-TRIZ is driven by a knowledge base of over 3 million world wide patents and other technical resourcesI-TRIZ can generate a near exhaustive set of potential solutions

The combination of Value Management with I-TRIZ offers an opportunity to identify higher value solutions more quickly thaneither technique alone

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Example Problem:Staple Remover

Objective: Improve the utility and reduce the cost of manufacture

without reducing quality

12Copyright 2004 Ideation International Inc.

Example: Staple remover

Source: J. J. Kaufman Associates, Inc., The Principles and Applications of FAST

13Copyright 2004 Ideation International Inc.

Staple RemoverBasic FAST Diagram

Source: J. J. Kaufman Associates, Inc., The Principles and Applications of FAST

14Copyright 2004 Ideation International Inc.

FAST Model as a Problem Formulator™ Diagram

Go to Ideation Innovation WorkBench® Software

15Copyright 2004 Ideation International Inc.

Transition to the Next GenerationBuilding Bi- and Poly- Systems

The opposite of a staple remover is a stapler. Can we combine a staple remover with a stapler?

16Copyright 2004 Ideation International Inc.

Transitioning to the Next Generation (Hybridization)

Combination Staple Remover / Stapler

17Copyright 2004 Ideation International Inc.

Universal OperatorsInversion

The fingers on the staple remover close. Can we make a staple remover where the fingers open? Yes.

18Copyright 2004 Ideation International Inc.

Universal Operators - Inversion

Reverse Action Staple Remover

19Copyright 2004 Ideation International Inc.

Readily Available Substance Resources

The stapled paper lies on a table or desk. This surface is a resource. Can we use this resource to eliminate having fingers that close? Yes, we can use a knife shaped object to wedge between the table and the staple.

20Copyright 2004 Ideation International Inc.

Use of Resources

Sliding Knife Staple Remover

21Copyright 2004 Ideation International Inc.

Conclusion 1

FAST models are easy to convert into I-TRIZ Problem Formulation™ diagrams. No specific rules are necessary.

The I-TRIZ Problem Formulator™ effectively supports brainstorming sessions with Directions for Innovation and Refined Formulations

22

Adding Design Elements to the FAST Model

23Copyright 2004 Ideation International Inc.

Extending the FAST ModelThe purpose of the FAST Diagram is to relate “How”, “Why” and “When” functions happen in a system

The I-TRIZ Problem Formulator™ relates the useful and harmful effects of functions as well as objects, actions, parameters, and conditions.

Therefore, the results of the I-TRIZ system will be improved by adding objects, actions, parameters, and conditions which are not normally included in a FAST diagram

24Copyright 2004 Ideation International Inc.

Design Elements:Small rivets (upper)Finger grip (upper)Large fingerSpringLarge rivetSmall fingerFinger grip (lower)Small rivets (lower)

25Copyright 2004 Ideation International Inc.

Problem Formulator™ with FAST Diagram Plus Design Elements

Go to Ideation Innovation WorkBench® Software

26Copyright 2004 Ideation International Inc.

IdealizationConsolidation of Subsystems

Can the lower small rivet’s function be combined with any other element in the staple remover? Yes, the “rivets” can be molded into the finger grips.

27Copyright 2004 Ideation International Inc.

Increasing Idealization

Metal rivet replaced with “plastic” latch molded into Finger Grip and fastened through slot in side of Finger

Metal rivet replaced with “plastic” rivet molded into Finger Grip

Elimination of Small Rivets

28Copyright 2004 Ideation International Inc.

Conclusion II

Adding physical elements to the Problem Formulator™ increases the opportunities for product improvement

Some opportunities for cost reduction are identified

Ideality can be increased (total ideality would perform the function without any physical manifestation of the system)

29

Adding Harmful Functions to the FAST Diagram

30Copyright 2004 Ideation International Inc.

Why Do We Need Harmful Functions on the Diagram?

Harmful functions counteract useful functions thus reducing ideality

Harmful functions can be neutralized by secondary useful functions thus increasing system complexity

Harmful functions on the diagram help to reveal and better understand the real and hidden problems

31Copyright 2004 Ideation International Inc.

Problem Formulator™ with FAST Diagram Plus Design Elements plus

Harmful Functions

32Copyright 2004 Ideation International Inc.

Focus on Harmful Performance

Go to Ideation Innovation WorkBench® Software

33Copyright 2004 Ideation International Inc.

40 Innovation PrinciplesReplacement of Mechanical System

Can a magnetic field be used to prevent the staple dropping? Yes, steel fingers can be magnetized.

34Copyright 2004 Ideation International Inc.

40 Innovation PrinciplesReplacement of Mechanical System

Can an asymmetrical design be used to prevent the staple dropping? Yes, the fingers can be made wider at the point to hold the deformed staple.

35Copyright 2004 Ideation International Inc.

40 Innovation Principles

Ideas:• Fingers magnetizing for

capturing removed staples

• Open big finger’s sides for 2-3o

to hold removed staples

2o

36Copyright 2004 Ideation International Inc.

Focus on Cost Elements as Harmful Functions

Go to Ideation Innovation WorkBench® Software

37Copyright 2004 Ideation International Inc.

Insufficient Useful CharacteristicTransform the Shape

Can we reduce the cost by changing the shape of the metal fingers? Yes, they can be made thinner.

38Copyright 2004 Ideation International Inc.

Insufficient Useful CharacteristicTransform the Shape

If we make the fingers thinner, can we introduce a strengthening element? Yes, we can add ribs for strength.

39Copyright 2004 Ideation International Inc.

Some cost reduction ideas• Reducing excessive

thickness of metal fingers

• Reducing metal thickness by providing ribs for rigidity

40Copyright 2004 Ideation International Inc.

Conclusion IIIAddition of harmful functions permits I-TRIZ to focus on both elements of Ideality (Useful Functions and Harmful Functions)

Cost elements from classical Value Management can be introduced as I-TRIZ Harmful Functions

Starting with the FAST Diagram and adding the design elements and Harmful Functions offers the most robust brainstorming.

Integration of Value Management with I-TRIZ provides significantly greater economic value

41Copyright 2004 Ideation International Inc.

Peter HanikSenior Vice President25505 W 12 Mile RoadSuite 5500Southfield, MI 48034Office: 281-291-9085Mobile: 713-240-5210Email: [email protected]