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2Copyright 2004 Ideation International Inc.
Value Management
Source: J. J. Kaufman Associates, Inc. (http://www.valuemanagement.com/aboutvm.html)
• Pre-Event – define project• Collect Information – organize using FAST diagrams• Identify Alternatives – brainstorming techniques• Analyze and Screen – economic evaluation of best alternatives• Prepare Proposals – Develop a plan of attack• Present Proposal Plan/Approval & Funding – Acquire management approval and funding
3Copyright 2004 Ideation International Inc.
The History of TRIZTRIZ is the Russian acronym for Theory of Inventive Problem Solving. This theory was first developed in 1946 by GenrichAltshuller. At the time, Altshuller was a patent agent in the Soviet Navy. He wrote a letter to Stalin telling him he had found a way to make the Russian people more innovative. As a reward for his patriotism, Stalin sent Altshuller to the Gulag. He continued his research into TRIZ for over 40
years. In 1992, the leading TRIZ scientists trained by Altshulleremigrated to the United States to establish Ideation International.
Genrich Saulovich AltshullerOctober 15, 1926 to September 24, 1998
4Copyright 2004 Ideation International Inc.
Cornerstone Relationships
Value =Cost
FunctionValue Management:
I-TRIZ:
5Copyright 2004 Ideation International Inc.
Cornerstone Relationships:Contradiction
Useful Function Strong
Cast Iron Engine Block
Useful Function
Harmful Function Heavy
6Copyright 2004 Ideation International Inc.
Ideation TRIZ (I-TRIZ)“Osborn’s Direction”Decreasing psychological inertia, activation of
human motivation, organization of effective teamwork
“Altshuller’s Direction”Utilization of evolution patterns and methods of idea generation based on evolution patterns
“Miles’ Direction”
Re-structuring of existing knowledge for
effective application of the creative process
Ideation TRIZ
Combination of all three approaches to creative problem solving and control of technological evolution
“Osborn’s Direction”Decreasing psychological inertia, activation of human motivation, organization of effective teamwork
“Altshuller’s Direction”Utilization of evolution patterns and methods of idea generation based on evolution patterns
“Miles’ Direction”
Re-structuring of existing knowledge for
effective application of the creative process
Ideation TRIZ
Combination of all three approaches to creative problem solving and control of technological evolution
7Copyright 2004 Ideation International Inc.
I-TRIZ Inventive Problem Solving
IdeaGeneration
ConceptGeneration
ProofOf
Concept
Problem
Formulator
Innovation Situation
QuestionnaireFinal Report
•Gather and Organize Data
•Define Cause and Effect•Relate Useful/Harmful Functions
•Possible Ways to Resolve Contradictions
•Combine Ideas Into Definitive Solution Concepts
•Select Most Desirable Solution
•Document Solution•Develop Implementation Plan
Powered by Ideation’s TRIZSoft® Innovation Software ToolsInnovation WorkBench® (IWB®) Software
8Copyright 2004 Ideation International Inc.
I-TRIZ Problem Formulator
[Useful] Factor 1 produces [Useful] Factor 2[Useful] Factor 1 produces [Harmful] Factor 4[Useful] Factor 3 counteracts [Useful] Factor 1[Useful] Factor 3 produces [Harmful] Factor 4[Harmful] Factor 4 produces [Harmful] Factor 5
[Useful] Factor 1 produces [Useful] Factor 2[Useful] Factor 1 produces [Harmful] Factor 4[Useful] Factor 3 counteracts [Useful] Factor 1[Useful] Factor 3 produces [Harmful] Factor 4[Harmful] Factor 4 produces [Harmful] Factor 5
[Useful] Factor 1 produces [Useful] Factor 2[Useful] Factor 1 produces [Harmful] Factor 4[Useful] Factor 3 counteracts [Useful] Factor 1[Useful] Factor 3 produces [Harmful] Factor 4[Harmful] Factor 4 produces [Harmful] Factor 5
[Useful] Factor 1 produces [Useful] Factor 2[Useful] Factor 1 produces [Harmful] Factor 4[Useful] Factor 3 counteracts [Useful] Factor 1[Useful] Factor 3 produces [Harmful] Factor 4[Harmful] Factor 4 produces [Harmful] Factor 5
The Ideation Problem Formulator™ is an artificial intelligence software system designed to support inventors in the analysis and “deconstruction” of complicated situations and patents. Each box can contain names of objects and/or systems, actions, functions, parameters, conditions, etc.
9Copyright 2004 Ideation International Inc.
Combined VM/I-TRIZ ProcessValue Management Process
IdeaGeneration
ConceptGeneration
Problem
Formulator
Pre- Event Collect Information
Present Proposal
Plan
Identify Alternatives
Analyze & Screen
Prepare Proposals
Approval & Funding
ProofOf
Concept
Innovation Situation
QuestionnaireFinal Report
I-TRIZ Process
10Copyright 2004 Ideation International Inc.
Synergistic Benefits of Value Management and I-TRIZ
Value Management relies on various brainstorming techniques to generate problem solutions
The economic value of the project depends upon identifying an innovative solutionMost brainstorming techniques used are psychological in nature and plagued by psychological inertia
I-TRIZ is a scientifically based problem solving methodologyI-TRIZ is driven by a knowledge base of over 3 million world wide patents and other technical resourcesI-TRIZ can generate a near exhaustive set of potential solutions
The combination of Value Management with I-TRIZ offers an opportunity to identify higher value solutions more quickly thaneither technique alone
11
Example Problem:Staple Remover
Objective: Improve the utility and reduce the cost of manufacture
without reducing quality
12Copyright 2004 Ideation International Inc.
Example: Staple remover
Source: J. J. Kaufman Associates, Inc., The Principles and Applications of FAST
13Copyright 2004 Ideation International Inc.
Staple RemoverBasic FAST Diagram
Source: J. J. Kaufman Associates, Inc., The Principles and Applications of FAST
14Copyright 2004 Ideation International Inc.
FAST Model as a Problem Formulator™ Diagram
Go to Ideation Innovation WorkBench® Software
15Copyright 2004 Ideation International Inc.
Transition to the Next GenerationBuilding Bi- and Poly- Systems
The opposite of a staple remover is a stapler. Can we combine a staple remover with a stapler?
16Copyright 2004 Ideation International Inc.
Transitioning to the Next Generation (Hybridization)
Combination Staple Remover / Stapler
17Copyright 2004 Ideation International Inc.
Universal OperatorsInversion
The fingers on the staple remover close. Can we make a staple remover where the fingers open? Yes.
18Copyright 2004 Ideation International Inc.
Universal Operators - Inversion
Reverse Action Staple Remover
19Copyright 2004 Ideation International Inc.
Readily Available Substance Resources
The stapled paper lies on a table or desk. This surface is a resource. Can we use this resource to eliminate having fingers that close? Yes, we can use a knife shaped object to wedge between the table and the staple.
21Copyright 2004 Ideation International Inc.
Conclusion 1
FAST models are easy to convert into I-TRIZ Problem Formulation™ diagrams. No specific rules are necessary.
The I-TRIZ Problem Formulator™ effectively supports brainstorming sessions with Directions for Innovation and Refined Formulations
23Copyright 2004 Ideation International Inc.
Extending the FAST ModelThe purpose of the FAST Diagram is to relate “How”, “Why” and “When” functions happen in a system
The I-TRIZ Problem Formulator™ relates the useful and harmful effects of functions as well as objects, actions, parameters, and conditions.
Therefore, the results of the I-TRIZ system will be improved by adding objects, actions, parameters, and conditions which are not normally included in a FAST diagram
24Copyright 2004 Ideation International Inc.
Design Elements:Small rivets (upper)Finger grip (upper)Large fingerSpringLarge rivetSmall fingerFinger grip (lower)Small rivets (lower)
25Copyright 2004 Ideation International Inc.
Problem Formulator™ with FAST Diagram Plus Design Elements
Go to Ideation Innovation WorkBench® Software
26Copyright 2004 Ideation International Inc.
IdealizationConsolidation of Subsystems
Can the lower small rivet’s function be combined with any other element in the staple remover? Yes, the “rivets” can be molded into the finger grips.
27Copyright 2004 Ideation International Inc.
Increasing Idealization
Metal rivet replaced with “plastic” latch molded into Finger Grip and fastened through slot in side of Finger
Metal rivet replaced with “plastic” rivet molded into Finger Grip
Elimination of Small Rivets
28Copyright 2004 Ideation International Inc.
Conclusion II
Adding physical elements to the Problem Formulator™ increases the opportunities for product improvement
Some opportunities for cost reduction are identified
Ideality can be increased (total ideality would perform the function without any physical manifestation of the system)
30Copyright 2004 Ideation International Inc.
Why Do We Need Harmful Functions on the Diagram?
Harmful functions counteract useful functions thus reducing ideality
Harmful functions can be neutralized by secondary useful functions thus increasing system complexity
Harmful functions on the diagram help to reveal and better understand the real and hidden problems
31Copyright 2004 Ideation International Inc.
Problem Formulator™ with FAST Diagram Plus Design Elements plus
Harmful Functions
32Copyright 2004 Ideation International Inc.
Focus on Harmful Performance
Go to Ideation Innovation WorkBench® Software
33Copyright 2004 Ideation International Inc.
40 Innovation PrinciplesReplacement of Mechanical System
Can a magnetic field be used to prevent the staple dropping? Yes, steel fingers can be magnetized.
34Copyright 2004 Ideation International Inc.
40 Innovation PrinciplesReplacement of Mechanical System
Can an asymmetrical design be used to prevent the staple dropping? Yes, the fingers can be made wider at the point to hold the deformed staple.
35Copyright 2004 Ideation International Inc.
40 Innovation Principles
Ideas:• Fingers magnetizing for
capturing removed staples
• Open big finger’s sides for 2-3o
to hold removed staples
2o
36Copyright 2004 Ideation International Inc.
Focus on Cost Elements as Harmful Functions
Go to Ideation Innovation WorkBench® Software
37Copyright 2004 Ideation International Inc.
Insufficient Useful CharacteristicTransform the Shape
Can we reduce the cost by changing the shape of the metal fingers? Yes, they can be made thinner.
38Copyright 2004 Ideation International Inc.
Insufficient Useful CharacteristicTransform the Shape
If we make the fingers thinner, can we introduce a strengthening element? Yes, we can add ribs for strength.
39Copyright 2004 Ideation International Inc.
Some cost reduction ideas• Reducing excessive
thickness of metal fingers
• Reducing metal thickness by providing ribs for rigidity
40Copyright 2004 Ideation International Inc.
Conclusion IIIAddition of harmful functions permits I-TRIZ to focus on both elements of Ideality (Useful Functions and Harmful Functions)
Cost elements from classical Value Management can be introduced as I-TRIZ Harmful Functions
Starting with the FAST Diagram and adding the design elements and Harmful Functions offers the most robust brainstorming.
Integration of Value Management with I-TRIZ provides significantly greater economic value
41Copyright 2004 Ideation International Inc.
Peter HanikSenior Vice President25505 W 12 Mile RoadSuite 5500Southfield, MI 48034Office: 281-291-9085Mobile: 713-240-5210Email: [email protected]