Versa Matic_cataolg Pompe Air Vantage

7/27/2019 Versa Matic_cataolg Pompe Air Vantage

1/12

AirV

AntAgeAirVantage

Energy Saving Technology

RedeningPerformance

SAVEEnergy SAVE Compressor Cost SAVE Operator Cost

RE

www.airvantagepump.com

No Wiring or Batteries! Self contained 12V power generator

No Manual Setting!Auto adjusts to your process conditions

MetallicPumps

HazardousCertified

UpgradeKits

Reduces air consumption up to 50%

Adapts to process conditions

Powered only by compressed airSaves energy while maintaining ow

Increases productivity

Reduces compressor maintenance

Drop-in center section upgrades ftcompetitor pumps

US Patent # 7,521,921.Other Patents Pending


2/12www.airvantagepump.com2

AirVantageEnergy Saving Technology

Reduces air consumption Field testing shows up to 50% savings over conventional AODD pumps. AirVantage Technology is available with Versa-Matic

metallic pumps with discharge line sizes of 2 or greater. Versa-Matic center section upgrade kits are also available.

Adapts to process conditions Using an advanced learning program that receives velocity feedback from an embedded sensor, AirVantage optimizes energy

consumption and automatically adapts to changes in system demand, constantly managing energy consumption.

Powered only by compressed air AirVantage uses a self-contained 12V power generator that converts a tiny portion of compressed air to power system

electronics for managing energy.

Saves energy while maintaining ow

Field trials have proven that AirVantage can maintain comparable ow capacity while reducing air consumption savingthousands of dollars in annual energy costs.

Increases productivity By using less air to operate pumps, AirVantage allows for more compressed air capacity system-wide to run more pumps

generating greater productivity and better throughput.

Reduces compressor maintenance Air compressors with reduced demand need fewer repairs, saving customers thousands of dollars in maintenance and repair parts.

The AirVantage DifferenceAirVantage is a new technology for Air Operated Double Diaphragm pumpsthat signicantly reduces air consumption over conventional AODD pumps.

AirVantageuses advanced technology tocomplete full diaphragm expansion using up to50% less air while maintaining ow.

Conventional

Without AirVantage

ConventionalAODD pumps fullyexpand diaphragms to complete pump stroke,causing increased air usage and expense.

vs.

With AirVantage

Benefits of AirVantage

: Maintains plus or minus 5% ow variation


3/12www.airvantagepump.com

REHowAirVantageWorksEnergy Saving Technology

Step 1 Step 2 Step 3

Air enters main inlet.

Small amount of air directedto turbine that powers the unit.

Air Regulator Valve controlsair ow volume.

Air continues on standard paththrough air system.

Sensor monitors pump velocity,sends data to microprocessor.

Microprocessor calculates idealair usage, regulates air valve.

US Patent # 7,521,921.Other Patents Pending




Letusshowyouhowmuchyoucansavewithour

FREE 30-day trial in your facility.Receive a complete test report.

CertifiedBestinClass

AirRegulatorControlContains PowerGen regulator and electro/

pneumatic SMC pilot valve.

MechanicalValveOpens and partially closes as directed by the

Velocity Feedback System to save air while

maintaining ow.

VelocityFeedbackSystemAdvanced learning program modulates air ow

to optimize energy usage. Automatically adapts

to changing process conditions. Green LED light

is a diagnostic tool and indicates proper operation.

On/OffSwitchOn/Off switch allows the operator to measure air

consumption with or without AirVantage once the

pump goes on-line. AirVantage defaults to standard

pump performance when in off mode.

PowerGenSelf contained 12V PowerGen module

generates power for system using existing air.

No need to run electrical or replace batteries.

AirVantage Components

US Patent# 7,521,921.

Other PatentsPending



RE

Weekly Operating Times:40 Hour Week

60 Hour Week

80 Hour Week

(based on $0.10 KWhr)

$1,000

$2,000

$3,000

$4,000

$5,000

$6,000

$0

AirVantage vs.CompetitionEnergy Saving Technology

AirVantage Saves More Than EnergyVersa-Matic AirVantage vs. Standard Pump

Ways You Save with AirVantage50%

EnergySavings

25%EnergySavings

1.Energy Savings (20-50%) $3,000 $1,500

2.Less Energy Draw From Compressor Systems Avoid buying additional air compressor

$25,000 $25,000

3.Reduced Air Compressor Maintenance Expense 50% annually, including spare parts

$2,500 $1,250

4.Reduced Pump Maintenance & Operating Costs $1,750 $1,750

5.Reduced Decibel Levels 8-10% Based on single OSHA violation expense

$1,500 $1,500

Total Value Calculated $33,750 $31,000

TotalValueminusAirCompressor $8,750 $6,000

In addition to saving energy, these are someexamples of how AirVantage can add valueto your overall operation:

When AODD pumps require less energyfor operation, there is lower demand forcompressed air throughout the facility.

Lower air compressor demand

reduces annual repair parts andmaintenance costs.

Because AirVantage is self-adapting,less time is spent monitoring andmanually adjusting the air-valve settingsfor optimizing energy consumption.

AirVantage also operates at lowerdecibel levels, making for a saferwork environment.

Results may vary: Estimates shown are based on a 3 size pump, operating at 40 hours per week using $.10/KWhr Average factory air compressor maintenance costs estimated to be $5,000 on repair parts and labor.

Annual Savings:AirVantage RE3 vs. Competition

Wilden(EMS 4) PX1500Wilden: 85 psi @ 113 scfm

AirVantage:100 psi @ 67 scfm(150 gpm @ 40 psi head)

YamadaNPD-80Yamada: 100 psi @ 160 scfmAirVantage: 100 psi @ 67 scfm

(150 gpm @ 32 psi head)

AROEXPARO: 109 psi @ 155 scfm

AirVantage: 100 psi @ 67 scfm(150 gpm @ 40 psi head)

AnnualAirVantageSavingsinDollars

$1,

055

$2,1

10

Saves41%scfm

Saves43%scfm

Saves57%

scfm Saves58%

scfm

Wilden(EMS 3) PX1500Wilden: 101 psi @ 117 scfm

AirVantage:100 psi @ 67 scfm(150 gpm @ 40 psi head)

SsBsd ON

!

$1,58

2

$1,4

85

$2,9

71

$

2,2

28

$2,

805

$5,6

09

$4,2

07

$2,

727

$5,4

54

$4,0

90

*Comparisons made from published dataWilden is a registered tradename of Wilden Pump & Engineering Company a Dover Resources Company

ARO is a registered tradename of Ingersoll-Rand Company Yamada is a registered tradename of Yamada Corporation




AirVantage Applications

Industries:

Chemical / Petrochemical Processing

Ceramic Glaze / Slip Processing

Paints, Inks and Coatings

Pulp and Paper Converters

Adhesives Processing

Industrial / Municipal Wastewater

Construction / Utilities

Typical Applications & Usage:

Characteristics:

ApplicationType: Description:

Long Hoursof Operation

Recirculation,Mixing,Batching

Long hours of continuousoperation consume the mostenergy. Small improvementsin air consumption makehuge impact on bottom line

High SCFMConsumption

Transfer,Loading,Ofoading

Opportunities to reducehighest percentage of SCFMconsumption

High Air

Compressor Costs

Facility air capacity is

at a premium

Reducing between 3-7 HP

per pump can make asignicant difference tocompressor operation.(ex: 40 pumps x 5HP = 200HP reduction)

Hazardous ServiceATEX Certied

Recirculation, Mixing,Batching, Transfer,Loading, Ofoading,and Processing

Paints, Solvents, Fuels,Acids, and HazardousChemicals

Hazardous Certified Option

Improved Characteristics:

ATEX valve housing armor to meet explosion-proof guidelines

Recessed on-off switch with ATEX safety plug

Static-free borosilicate glass LED lens cover

Intrinsically Safe electrical ttings for ATEX compliant cables and glands

ATEX approved circuitry

Denitions:ATEX:ATmospheres EXplosibles, European Standard for equipment certied safe to be used in

potentially hazardous environments.

UL/CSA: Underwriters Laboratory/Canadian Standards Association, North American standards forequipment certied safe to be used in potentially hazardous environments.

Explosion Proof:Pump prevents transmission of internal explosions by enclosing parts that couldignite the surrounding atmosphere.

Hazardous Service:Term for our ATEX certied pumps.

AirVantage is the only electronic air savings device in the world that is

certied for hazardous locations. The ATEX Certied option is rated

explosion proof and has passed both ATEX and UL/CSA standards for

hazardous duty applications.



REAirVantage TestimonialEnergy Saving Technology

Saint Gobain Niagara Falls, NY

RickKlokPlantManagerGrainsandPowdersManufacturingFacilitySaintGobainNia

garaFalls,NY

AtSaintGobain,wetookthe30-DayEnergySavingsChallenge

withinourfacilityandreducedourenergycostby23%atour

uidseparationpoint.

FluidseparationpointsatSaintGobainarethemostprocess-critical

applicationswithinourfacility.Theyservemultiplefunctions,including

recirculationandbatchtransfer.Theyrun24hoursaday,sevendaysa

week.Overthisperiodoftime,AirVantagereducedourairconsumption

by23%whilemaintainingourdesiredfowrates.Itwassimple.AllwedidwasinstallthetrialAirVantagepumpandit

didtherest,optimizingourenergyconsumptionwithoutspecial

handlingormonitoring.Asthepumpapplicationswitchedfrombatch

transfertorecirculationtouidseparation,theAirVantageself-adjusted

tothepressuredropsandchangingcondition-pointsallbyitself,using

justtherightamountofcompressedairtooperateourpump.Attheendoftheproducttrial,testresultsshowedtheamountof

compressedairthepumpconsumedwithAirVantageversusdata

pointscollectedpriortotheproducttrial.Weweresurprisedtolearnthat

wecansaveasmuchas$1,200inenergycostsandincreaseourair

compressorcapacityby2.5HPperpump.Wewereverysatisedwiththeperformanceofthenewsystem,andwe

plantouseAirVantageonallAODDpumpsinthefuture.

Saint Gobain Statistics:

Industry: Construction Materials

Compressor Gain: 2.5 HP per pump

Energy Reduction: 23%

Annual Energy Savings: $1,200

See how AirVantage is saving customers money and how it works for them. If you need more proof take ourFREE 30-day Trial Challenge and get the exact numbers for your facility.

RE2 with Standard Mufer



RE2AirVantage -2Energy Saving Technology

PumpModel

PumpDesign

Pipe Size CapacitySolids Handling

Up to Heads - Up toDisplacement

per StrokeSuction Lift(non PTFE) ATEX

Certifed

OptionalIntake DischargeGPM LPM Inch MM PSI

ft. ofWater

BAR M Gallon Liter Dry Wet

RE2BoltedAluminum

2(internal)

2(internal)

0-155 0-587 .43 11 125 289 8.6 88 .60 2.33 20 25 Yes

RE2 Clamped2

(internal)2

(internal) 0-165 0-625 .43 11 125 289 8.6 88 .60 2.33 20 25 Yes

RE2BoltedStainless/Hastelloy

2(internal)

2(internal)

0-150 0-568 .43 11 125 289 8.6 88 .50 1.89 20 25 Yes

Performance based on the following: elastomer tted pump, ooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.

RE2 Aluminum Bolted

75

70

80

90

85

65

60

55

50

45

40

35

30

25

20

15

10

50

240

260

280

300

220

200

180

160

140

120

100

80

60

40

200

Meters Feet0

0 50 100 150 200 250 300 350 400 450 500 550 600 650

100

110

120

130

90

80

70

60

50

40

30

20

10

010 30 50 70 90 110 130 150 170

DischargePressureinPSI

Flow in U.S. Gallons Per Minute

Flow in Liters Per Minute

Displacement Per Stroke, 0.60 Gal. (2.33 L)

2030

40

50

60

70

SCFM M3/HR

10 17

20 34

30 51

40 68

50 85

60 102

70 119

80 136

90 153

100 170

AIR CONSUMPTION IN SCFM

AIR PRESSURE IN PSI

125PSI(8.6BAR)

100PSI(6.8BAR)

80PSI(5.44BAR)

60PSI(4.08BAR)

40PSI(2.72BAR)

20PSI(1.36BAR)

RE2 Stainless Bolted

0 100 200 300 400 500

7570656055

504540353025201510

50

240

220

200

180

160

140

120

100

80

60

40

20

0

600

Meters Feet

Capacity in Liters Per Minute

Capacity in U.S. Gallons Per Minute


0 20 40 60 80 100 120 140 160

100

90

80

70

60

50

40

30

20

10

0

HEADinPSI

100PSI(6.8Bar)

70

SCFM M3/HR

10 17

20 34

30 51

40 68

50 85

60 102

70 119

30

50

130

120

110

300

280

260

908580

80

60

40

20125PSI(8.6Bar)

80PSI(5.44Bar)

60PSI (4.08Bar)

40PSI (2.72 Bar)

20PSI (1.37 Bar)


AIR PRESSURE IN PSI

RE2 Metallic Clamped

75

70

80

90

85

65

60

55

5045

40

35

30

25

20

15

10

5

0

240

260

280

300

220

200

180

160

140

120

100

80

60

40

20

0

Meters Feet 0

0 50 100 150 200 250 300 350 400 450 500 550 600 650

100

110

120

130

90

80

70

60

50

40

30

20

10

010 30 50 70 90 110 130 150 170





20

30

40 50

60

70

SCFM M3/HR

10 17

20 34

30 51

40 68

50 85

60 10270 119

80 136

90 153

100 170


FLUID FLOW IN GPM

125PSI(8.6BAR)

100PSI (6.8BAR)80PSI(5.44BAR)

60PSI(4.08BAR)

40PSI(2.72BAR)

20PSI(1.36BAR)

Bolted or clamped

ATEX certied option

Complete center section upgrade kits available

Bolted

Clamped



RERE3AirVantage -3Energy Saving Technology

PumpModel

PumpDesign

Pipe Size CapacitySolids Handling

Up to Heads - Up toDisplacement

per StrokeSuction Lift(non PTFE) ATEX

Certifed

OptionalIntake DischargeGPM LPM Inch MM PSI

ft. ofWater

BAR M Gallon Liter Dry Wet

RE3 Bolted3

(internal)3

(internal)0-245 0-927 .75 19.1 125 289 8.6 88 1.45 5.49 20 25 Yes

RE3 Clamped3

(internal)3

(internal)0-210 0-795 .75 19.1 125 289 8.6 88 1.38 5.22 20 25 Yes

RE3 Metallic Bolted

75

70

80

90

85

65

60

55

50

45

40

35

30

25

20

15

10

5

0

240

260

280

300

220200

180

160

140

120

100

80

60

40

20

0

Meters Feet0

0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900

100

110

120

130

90

80

70

60

50

40

30

20

10

010 30 50 70 90 110 130 150 190 210 230 250170





30

4050

60

70

SCFM M3

/HR 10 17

20 34

30 51

40 68

50 85

60 102

70 119

80 136

90 153

100 170


AIR PRESSURE IN PSI

40PSI(2.72BAR)

60PSI(4.08BAR)

80PSI(5.44BAR)

100PSI(6.8BAR)

125PSI(8.6BAR)

RE3 Metallic Clamped

75

70

80

90

85

65

60

55

50

45

40

35

30

25

20

15

10

5

0

240

260

280

300

220200

180

160

140

120

100

80

60

40

20

0

Meters Feet0

0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 85

100

110

120

130

90

80

70

60

50

40

30

20

10

010 30 50 70 90 110 130 150 190 210 230170





30

40 60

SCFM M3

/HR 10 17

20 34

30 51

40 68

50 85

60 102

70 119

80 136

90 153

100 170


FLUID FLOW IN GPM

50

1020

125PSI(8.6BAR)

100PSI(6.8BAR)

80PSI(5.44BAR)

60PSI(4.08BAR)

40PSI(2.72BAR)

20PSI(1.36BAR)

125PSI(8.6BAR)

100PSI(6.8BAR)

80PSI(5.44BAR)

60PSI(4.08BAR)

40PSI(2.72BAR)

20PSI(1.36BAR)

Bolted or clamped

ATEX certied option

Complete center section upgrade kits available

Bolted

Clamped

Y d by av

5 y ld y.

Performance based on the following: elastomer tted pump, ooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.



AirVantage CenterSectionUpgradesEnergy Saving Technology

Center Section Upgrades

Fit Competitor Pumps!

No Wiring or Batteries! Self contained 12V power generator

No Manual Setting!Auto adjusts to your process conditions

Versa-Matic AirVantage upgrade kits make it possible to upgradeyour existing pumps without having to purchase a new one.

Improveyourpumps

efciencywhilesavingon:

Acquisition cost

Installation time and materials

Wilden OriginalSeries Pumps

Versa-Matic AirVantageCompatible Center Sections

RubberFitted PTFEFittedSize: 2 discharge 3 discharge 2 discharge 3 discharge

WildenModel: RP24-100-OE RP34-100-OE RP24-500-OE RP34-100-OE

Wilden T-Series

Wilden M-Series

Wilden P-Series

4

4

4

4

4

4

4

4

4

4

4

4

Wilden is a registered tradename of Wilden Pump & Engineering Company a Dover Resources Company



AirVantageEnergy Saving Technology RE

Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm MaterialRE AirVantage 2 2 A Aluminum A Aluminum 1 Neoprene

3 3 C Cast Iron 2 NitrileS Stainless Steel 3 (FKM) FluorocarbonH Hastelloy C 4 Nordel

5 PTFE6 XL7 Hytrel

9 Geolast

Diaphragm Series Valve Ball Material Valve Seat/Valve Seat O-ring Material Construction DesignR Rugged 1 Neoprene 1 Neoprene 0 ClampedD Dome 2 Nitrile 2 Nitrile 9 BoltedX Thermo-Matic 3 (FKM) Fluorocarbon 3 (FKM) FluorocarbonT Tef-Matic (2-piece) 4 Nordel 4 NordelF FUSION (one-piece 5 PTFE 5 PTFE

integrated plate) 6 XL 6 XL

7 Hytrel 7 Hytrel8 Polyurethane 8 Polyurethane9 Geolast 9 GeolastA Acetal A Aluminum w/ PTFE O-rings

S Stainless Steel S Stainless Steel w/ PTFE O-rings C Carbon Steel w/ PTFE O-rings H Hastelloy C w/ PTFE O-rings T PTFE Encapsulated Silicone O-rings

-

Model

PumpSize

WettedParts

Non-WettedParts

DiaphragmMaterial

DiaphragmSeries

ValveBallMaterial

ValveSeatMaterial/ValveSeatO-ringMaterial

ConstructionDesign

RevisionLevel

Options (if applicable)

Versa-Matic Model Identification Codes

Optional Accessories:

Surge SuppressorsMaintains a constant air cushion

volume for the most effectivesurge suppression.

Air DryerRemoves 99% of the water,rust and other contaminants

in compressed air lines.

Speed ControlAccurate control of variableow rates with electric speed

control system.

Filter/RegulatorsClean, dry air optimizes

AODD pump operation andreduces maintenance.

X X X X X X X X X X X X X

Hastelloy is a registered trademarkof Haynes International, Inc.


12/12

vmav-rev0810

VERSA-MATIC

Warren Rupp, Inc.A Unit of IDEX Corporation800 North Main Street, P.O. Box 1568Mansfield, OH 44901-1568

Phone: (419) 526-7296Fax: (419) 526-7289www.airvantagepump.com

This eco-friendly product is printed using soy-based inks on paper which is acid-free,contains 55% recycled content including 30% post-consumer waste, is bleachedwithout using chlorine and the wood pulp is harvested from sustainable forests.

Take the AirVantage Challenge, contact your local Versa-Matic distributor to schedule a Freeon-site analysis.

Only AirVantage goes beyond talking and shows you how muchyou can save by putting our pump in your facility forFree.

is s sy s 1-2-3.

We install our monitor to your system andevaluate air consumption (SCFM). Then weinstall AirVantage and show you the results.

Distributed By:

Tell them you want to take the FREE AirVantage Challenge.

We install monitors on your system to evaluate current air consumption (SCFM).

Then we install AirVantage and evaluate air consumption (SCFM).

Data from the on-site testing is presented in a comprehensive report.

We review the report with you and show how AirVantage can save you money.

We provide you with a savings estimate.

Copyright 2010 Warren Rupp, Inc. All Rights Reserved.

Documents

Versa Matic_cataolg Pompe Air Vantage