Vintage Airplane - Mar 2005

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    VOL 33, NO.3 2005

    CONTENTS

    1

    Straight

    and

    Level

    2

    VAA News

    4

    Mail

    5 Reminiscingwith BigNick

    My35-Year LoveAffair(Part1)

    byNickRezich

    8 The VintageInstructor 

    Patternsinth esky

    byDougStewart

    10

    Factorv Falco

    Plywoodbutterflyreborn

    byBuddDavisson

    14 TypeClubNotes

    Removingand installingaprop on aContinental tapered-shaft

    engin

    e,

    from th eLuscombeand Cub Clubnewsletters

    COVERS

    RONT

    COVER The

    only one of it"s kind; this

    factory-built Falco is the sole example with an FM

    certificate of registration in the Utility category.

    Th

    e sleek all-metal Italian speedster was restored

    by Marc Stamsta and was the Most Unique trophy

    winner in the Contemporary category at EM

    AirVenture Oshkosh 2004. EM photo using Canon

    digital photographic equipment by Jim Koepnick.

    EM photo plane flown by Bruce Moore.

    BACK COVER

    John Sarsfield, Longmont , Colorado,

    is an

    EM

    Master Artist , and he recently painted

    the Reginald Mitchell designed Supermarine 55. A

    pair of 55 s won both first and second place in the

    1927 Schneider

    Cup

    trophy races in Venice, Italy.

    Flight lieutenant S N Webster and O F Worsley

    flew the pair, with Webster coming out on top with

    an

    average speed over the course of 453.282

    km/h

    (281.656 mph). Our thanks to

    John

    for shar

    ing his acrylic painting.

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    G OFF

    RO ISON

    PRESIDENT VINTAGE AIRCRAFT ASSOCIATION

    "Working"

    at

    the Airport

    O

    f late it

    seems that

    I hear

    more and more folks talking

    about

    the

    age-old question

    of why we fly. " A Vintage

    member recently reminded me of yet

    another personal

    perk that aviation

    provides him and others who

    fly.

    Even

    though

    this

    member

    mentioned the

    various successes he has experienced in

    lithe business of aviation,

    I

    he put

    much

    greater value in having the opportunity

    to "go to work at the airport" each

    and

    every day. I had never really thought

    much about that as a concept.

    Although I am fortunate to have a job

    I

    like

    (most of the time), I am now forever

    envious of those who

    go

    to work at the

    airport every day of the

    week.

    You really

    have to stop and think about it. I know

    clearly what "being at the airport" does

    for my emotional state. Other than my

    family there

    is

    little in my life that gives

    me greater pleasure than hanging around

    at the airport with my aviation friends.

    You know how that works You go

    out to the hangar to work on your trav

    eling machine or your current project,

    and suddenly there

    are

    a couple of

    people hanging around. If you're lucky,

    at least

    one

    of them

    is

    helping you do

    hears when people talk about the "Osh

    kosh" experience. It's the airplanes that

    get you to come to AirVenture

    but

    as

    most of you readers already know, it's

    mostly

    about

    the friendships made in

    Oshkosh that get you to want to come

    back to

    the

    world's greatest aviation

    event year after year.

    Speaking of great aviation events, by

    the time you receive this edition of Vin-

    tage Airplane the Sun 'n Fun Fly-In will

    be just a month away. The 31st Annual

    Spring Celebration of Flight in Lakeland,

    Florida, is scheduled for April 12-18,

    200S.

    This spring aviation ritual

    is

    always

    an excellent way to launch into the new

    flying season. I hope to

    see

    you there.

    Over

    the

    past few years a portion of

    the Vintage parking area at AirVenture

    has hosted a

    wonderful collection

    of

    specially parked aircraft types. This all

    started when V

    AA

    Director RogerGomoll

    decided that type-club parking seemed

    to require a "secret encoder ring" to get

    a spot. That wasn't our intention at all,

    so Roger, who had become the chair

    man of the type-club tent during that

    same period, decided

    to

    demystify

    the

    process and announce a unique oppor

    tunity

    to

    all the type clubs. Each club

    ted by the middle of January.

    For those type clubs who have partici

    pated in this unique opportunity, please

    understand that we can accommodate

    only a specific number of aircraft in this

    deSignated area, so it has now

    become

    necessary to limit the number of type

    clubs we can

    accommodate

    each year.

    We also ask each of the type clubs

    to

    recognize that it is

    important

    to share

    the wealth with this popular program,

    and each club will take

    turns

    organiz

    ing a group for display. Please be sure to

    contact us at our main e-mail address:

    vintageaircraft

    @eaa

     

    org 

    with

    any ques

    tions you may have.

    To

    date we have pledged type-club

    parking space for

    the

    200S event to the

    International Cessna 170 Association,

    the Swift

    Foundation,

    the Taylorcraft

    Foundation, and the

    Bellanca-Cham

    pion Club. Be sure to come join us for

    all the fun .

    Just a reminder, the "Friends of the

    Red Barn" fund-raising campaign

    is

    now

    in full swing. This campaign directly

    finances all the various events

    and

    ex

    hibits provided

    to

    the membership in

    the Vintage area during AirVenture each

    year. Please be sure

    to

    review the pro

    mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]

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    Vintage E-Mail Address

    Because

    of

    the

    incredibly

    high

    volume

    of

    junk

    e-mail

    being

    received

    at

    the

    vintage

    @e

    aa.org e

    mail address, as of April 1,

    2005,

    that address will be

    shut

    down and

    replaced with a new e-mail address,

    [email protected] . Please make

    a

    note

    of it in your contacts list.

    VAA Articles

    One of the hi h l i h ts of

    membership

    in the VAA is the

    ability to share information with

    one another. We

    do it

    during

    meetings and fly-ins, at EAA

    AirVenture

    Oshkosh, and here in

    the pages of

    Vintage Airplane.

    I f

    you

    have something you think

    would be of interest to your fellow

    members,

    why

    not

    turn

    it into an

    article?

    We need technical

    articles

    and are

    interested

    in

    historical

    articles

    as

    well.

    We don't

    need

    How

    I

    flew from the state of XYZ

    to XGX airport

    articles, nor is

    there much interest in non-Vintage

    related materials . I f

    you're

    not sure

    if there

    would

    be interest, drop us

    an e-mail

    at

    vintageaircraft@eaa.

    org

    or call us at 920-426-4825. Let

    us

    know

    what

    you'd

    like to write

    about, and

    we'll

    see if it matches

    our

    needs. Become famous-help

    a fellow

    member-become

    a writer

    for Vintage Airplane

    Pitcairn Miss hampion

    to

    AirVenture:

    Need

    to

    Know

    Gates:

    Open

    at

    8 a.m. Monday-Thursday

    f

    Open at 7 a.m . Friday-Sunday

    Buildings and

    Exhibits:

    O S K O

    S H

    Open

    at

    9 a .m.

    Admission Prices:

    Price is the same as last year. EAA members receive significantly reduced

    admission. Visit www.airventure.org/200S/planning/admission.html.

    Where

    Can

    I

    Stay?

    Showp

    l

    ane camp

    ing,

    genera

    l

    aircraft camp

    in g,

    campgrounds,

    dormitories, hotels, and more.

    Visit www.airventure.org/200S/planning/wher

    e_to_s

    tay.html.

    Air Shows:

    Daily air shows begin at

    3:30

    p.m. Monday-Saturday; 2

    p.m

    .

    on

    Sunday

    For

    all this and more, visit the

    EM

    AirVenture website,

    www.airventure

    .

    org

    .

    Camp

    Scholler

    Opens June 4

    Instead

    of

    its tra ditional opening on

    Ju

    ly

    1

    starting th is year Camp

    Scholler wi ll open and be ready

    to

    we

    lcome E

    AAe

    rs 31 days befo re the

    st art

    of

    EAA AirVen tu

    re Osh

    kosh. T

    ha

    t means campers who like to

    ge

    t in

    early can mo

    ve

    in on June

    24

    .

    The new schedu le sh ould help members make their Ai

    rV

    enture plan s

    because the campground

    wi ll

    alw

    ay

    s open on a Frida

    y Ca

    mp

    Sc

    holler

    is open to all

    EA

    A members. As in t he pas

    t

    t hose who e

    sta

    bl ish

    campsi

    t es on June

    2 4

    pay t hrough

    the

    end

    of EAA

    Air

    Ve nt

    ure, and

    receive refunds if t hey depart before the fi nal day. For more information,

    visit www

    .airventure.org.

    at the first good weather opportunity,

    in plenty of time for EM AirVenture

    Oshkosh, July 25-31. It will take about

    three days

    to cover

    the 660 miles

    from Trenton-Robbinsvil le Airport,

    an appropriate final destination for

    this important aviation artifact.

    The Champion Spark Plug Co.

    purchased

    Miss Champion

    new

    in

    1931, and

    it

    led that year's Ford

    mailto:[email protected]:[email protected]:[email protected]:[email protected]://www.airventure.org/200S/planning/admission.htmlhttp://www.airventure.org/200S/planning/admission.htmlhttp://www.airventure.org/200S/planning/admission.htmlhttp://www.airventure.org/200S/planning/admission.htmlhttp://www.airventure.org/200S/planning/admission.htmlhttp://www.airventure.org/200S/planning/where_to_stay.htmlhttp://www.airventure.org/200S/planning/where_to_stay.htmlhttp://www.airventure.org/200S/planning/where_to_stay.htmlhttp://www.airventure.org/200S/planning/where_to_stay.htmlhttp://www.airventure.org/200S/planning/where_to_stay.htmlhttp://www.airventure.org/200S/planning/where_to_stay.htmlhttp://www.airventure.org/200S/planning/where_to_stay.htmlhttp://www.airventure.org/200S/planning/where_to_stay.htmlhttp://www.airventure.org/200S/planning/where_to_stay.htmlhttp://www.airventure.org/200S/planning/where_to_stay.htmlhttp://www.airventure.org/200S/planning/where_to_stay.htmlhttp://www.airventure.org/200S/planning/where_to_stay.htmlhttp://www.airventure.org/200S/planning/where_to_stay.htmlhttp:///reader/full/www.airventure.orghttp:///reader/full/www.airventure.orghttp:///reader/full/www.airventure.orghttp:///reader/full/www.airventure.orghttp:///reader/full/www.airventure.orghttp:///reader/full/www.airventure.orgmailto:[email protected]:[email protected]://www.airventure.org/200S/planning/admission.htmlhttp://www.airventure.org/200S/planning/where_to_stay.htmlhttp:///reader/full/www.airventure.orghttp:///reader/full/www.airventure.org

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    NOMINATING SOMEONE OR THE E VINTAGE HALL

    O

    FAME:

    Note: To be consider

    ed for in

    duction into the

    V

    Hall

    of

    Fame during the next

    ca

    lendar year  petitions MUST be

    received by September

    30th

    of the current year.

    I f

    you wish

    to

    nominate an individual who you believe

    ha

    s

    made

    a significant

    contribution to the

    advancement of aviation between 1950 and

    the

    present day, please make a copy of the form below, fill it

    out, add supporting material,

    and

    send it to: Charles W. Harris, VAA Hall of Fame,

    P.O.

    Box 470350, Tulsa,

    OK 74147-0350

    Be

    as

    thorough

    and objective

    as

    possible. Attach copies of materials you deem appropriate and helpful

    to the committee.

    The person you

    nominate

    can be a citizen of any

    country

    and may be living or deceased . Their contri

    bution could be in the areas of

    fl

    ying, design, mechanical or aerodynamic developments, administration,

    writing, or some

    other

    vital, relevant field;

    or

    any

    combination

    of fields that

    support

    aviation.

    E V I N T G E I R C R F T S S O C I T I O N

    H L L

    O F M E

    N O M I N T IN G P E T IT IO N

    Person nominated

    for induction into the V Hall of

    Fame:

    Name:

    __________

    __________

    ____________________________________________

    _________

    Street: Phone Number: ________________________ _

    City: State: Zip : __

    Date of Birth:

    I f

    Deceased, Date of Death: _

    Name and relationship of closest living relative. _

    Address: Phone: _

    Time span (dates) of the

    nominee's contributions to

    aviation:

    M

    ust be between 1950 to present day.) _

    Area(s)

    of contributions to

    aviation:

    Describe

    the

    event(s)

    or

    nature

    of activities

    the nominee has

    undertaken

    in aviation to

    be worthy

    of

    induction

    into the VAA Hall of Fame: _

    Describe

    other achievements the

    nominee has made in

    other

    related fields in aviation:

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    PIPER WITH

    A

    PIPER

    Here's a picture of

    our

    son, Shawn Piper.

    He

    soloed in

    our

    1942 J-3 Piper Cub on his 16th birthday, August 6, 2004. A

    62-year-old Piper flown

    by

    a 16-year-old Piper.

    David Piper

    St.

    Illinois

    THE C SE

    FOR

    FR NKLIN

    I always enjoy receiving

    my

    copy

    of Vintage Airplane, as I have done

    so since 1973.

    I feel compelled

    to

    answer a state

    ment attributed

    to

    Butch Walsh

    in

    Budd Davisson's article

    on

    Walsh's

    Stinson (page 14, November 2004).

    The 108 and 108-1 used the

    ea

    rlier

    lS0-hp

    light-cas

    e

    engine,

    which is more prone to

    problems

    than

    the later 16S-hp version used

    in the 108-2 and -3 ."

    First of all, there was no such

    thing

    as a

    lS0-hp

    light case.

    The

    150 Franklin didn t

    have

    any

    cracking problems-the earlier

    16Ss did I

    refer

    interested read

    ers

    to

    Aircooled

    Motors SB

    NOlO,

    dated 12-21-50, revised 6-3-52.

    All

    serial

    number

    engines No.

    33046

    and above

    and/or

    having casting

    numbers

    18905/18906

    are con

    sidered

    to be improved

    crank

    cases. Many earlier light

    case

    165 engines (by

    SN) had their

    cases

    replaced with the "improved" ver

    FLEETWINGS

    SE BIRD DDENDUM

    Zachary Baugnman's

    Vintage

    r-

    plane, August 2004) downplay of Jim

    Reddig's contributions

    to the

    beauti

    ful Fleetwings Seabird may be off the

    mark. While it

    is

    true Fleetwings

    had

    a project going prior

    to

    Jim'

    s arrival

    there in 1934, it was

    not

    the Seabird,

    according

    to

    company founder Carl

    DeGanohl him

    self. This earlier air

    plane may have actually

    been

    built,

    according to

    a

    uthor

    Frank Clifford

    FAA Aviation News,

    January 1970).

    Jim Reddig, in

    correspondence

    SO

    years ago to longtime Seabird owner

    Bud Oliver, sta ted that when he

    ca

    me on

    board , Fleetwin gs aban

    doned their project

    and

    started again

    using his experience with Loening.

    It

    should be pointed out that although

    the Seabird resembles

    the Loaning

    commuter lin

    e,

    it is a radically differ

    ent engineered airframe. Fleetwings

    had to design a

    production

    airplane

    that

    could be assembled using their

    welded stainless

    methods.

    Further,

    it was Fleetwings w ith Reddi

    g)

    that

    gressive assembly process

    that

    left

    little room for error. Nobody

    knew

    this

    better than Channing

    Clark.

    Clark's airplane was a wreck when

    he

    acquired it,

    and

    his amazing res

    toration

    is a

    tribute to

    his skill

    and

    knowledge of

    the

    engineering devel

    oped

    in

    the 1930s by Fleetwings (or

    the Budd Co.).

    Jim

    Redding and ev

    erybody I have found associated

    with

    Fleetwings truly believed that is was

    Carl DeGanohl

    who

    was responsible

    for the engineering innovations and

    that the

    Budd Co. was the enemy,

    having stolen their work.

    A

    patent

    search

    seems

    to show

    just the opposite.

    The

    Budd

    Co.

    was a major industrial engineering

    force in

    the world at the

    time. Now

    known

    as a

    manufacturer

    of rail

    cars,

    they were then heavily

    into

    the auto

    and trucks parts supply

    business. Budd is credited

    with the

    first all-steel

    automobile

    bodies ,

    and what

    we

    now

    call

    spot weld

    ing

    is a process

    that

    Budd helped

    develop. The patents of the '20s

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    REMINISCING

    WITH

    IG

    NICK

    My 3S-YEAR

    LOVE AFFAIR PART

    1

    Reprinted om intage irplane September 974

    Before I get carried away with

    my love affair, I would like

    to

    take

    this

    opportunity to thank

    you all

    for the treasures of mail that have

    reached me since the publication of

    the Howard story.

    The following letter is most pre

    cious, and I felt it should be shared

    with everyone:

    Nick Rezich

    All Photos Courtesy the Nick Rezich Collection

    Again,

    thank

    you very much for

    everything you wrote and feel.

    Best personal regards,

    (Signed) Mike Howard

    (Mrs. Ben

    O.

    Howard)

    As soon as the boss allows me a

    stamp fund, I ll try to answer every

    body. Many letters

    contain

    correc

    Maybe by now you all will

    under

    stand why some misspelled names

    sneak

    in

    This past June I made a five-day

    whirlwind tour of California visiting

    some old Howard Aircraft buddies

    and family friends . My first stop was

    the most significant and the highlight

    of my trip. Sunday morning, June

    9,

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    There she stood, my l

    ove-a

    majestic

    lady

    in

    all her

    pomp

    and glory. The

    last time I touched her was almost 30

    years

    ago

    to the

    day.

    Wi

    th

    moist

    eyes,

    I walked up

    and

    laid a gentle

    hand

    on

    the door latch and introduced my

    wife of 23 years and mother of three

    to

    my

    first love affair, a Culver Ca

    det

    that

    I bought new 34 years ago,

    NC20926, serial number 106.

    Larry Low

    had her

    dressed

    up in

    the

    latest fashion:

    urethane paint

    tinted one-piece windshield, carpet

    ing, starter, generator, nav/comm,

    ELT,

    chrome gear, landing, nav and strobe

    lights, plus one hell of a lot of tender

    loving care.

    After

    34 years I could

    not

    find a wrinkle in her skin anywhere. I

    thought I had a showstopper when I

    owned it, but you should see it now

    This fellow, Larry, has

    put much

    ef

    fort, time, and money into this price

    less jewel. Oh, sure, I made

    him

    an

    offer-but

    he quickly informed me of

    others that are available ..but not my

    love-at

    any price

    This whole affair started back

    in

    ing boards

    in

    a small pl

    ant

    located

    in

    Co

    lumbus, Ohio.

    The genius

    behind the

    slide rule

    was

    Al

    Mooney, who was

    known

    to

    many

    in

    the

    industry as a bright, in

    geniOUS

    engineer.

    THERE SHE SAT IN

    FRONT OF TH

    HANGAR

    LIKE A

    THOMPSON RACER

    WAITING

    FOR THE

    STAR

    T

    ER

     S

    FLAG

    TO DROP

    When

    Al

    Mooney

    announced

    he

    was

    building a two-place airplane with

    no

    peekaboo. Before I left, I made a

    deal with a friend of mine to send me

    a snapshot of the prototype

    as

    soon

    as

    it

    was

    rolled out of assembly.

    With

    the

    coming of fall

    and

    win

    ter came

    my

    photo

    ...wow

    When

    I

    saw what

    that

    little jewel looked like,

    I made

    up my

    mind

    right

    then

    and

    there-I

    had to have one I ordered

    one without

    even

    having

    a ride

    in

    one. The price was $2,475 . I received

    the sixth one built, serial number 106,

    NC20926. A blue and silver paint job

    was stock.

    The late Art Carnahan of Mono

    coach fame was

    the

    area dealer,

    and

    he

    delivered

    my

    new

    Culver as far

    as Joliet, IllinOis,

    where

    the

    snow

    stopped him. I drove in a snowstorm

    to Joliet to pick

    up

    Art

    and

    view

    my

    new jewel. There she sat

    in

    front of

    the

    hangar

    like a

    Thompson

    racer

    waiting

    for

    the starter's

    flag

    to drop

    I don't think I knew what the word

    thrille

    meant until that cold evening

    in

    Joliet

    when

    I

    opened

    the

    cabin

    door and tried that Culver on for

    size.

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    Nick

    and

    a friend

    indulging in

    a little clowning

    for

    the

    photographer.

    The insignia

    is

    that o the

    Illinois

    State

    Militia

    . Nick

    once flew missions

    for

    the Militia

    into

    flood ravaged downstate Illinois  landing on roads to deliver blood to hospitals.

    ton, Illinois, his hometown.

    My first flight in the new Cadetwas

    two weeks later, when the weather

    cleared. Up to

    that

    time, I had been

    flying Travel Airs, Pitcairns, a Laird,

    Bellancas, Stinsons, Porterfields, Rear-

    wins, Cubs, and Howards, and from

    what Art told me none of the above

    flew

    like the Cadet. My brother helped

    me roll it out of the hangar, preflight

    it, and cranked me.

    As I taxied out, I tried to remem

    ber everything Art had told me about

    the Cadet's handling. If felt good and

    solid while taxiing, and when I got to

    the runway, I was ready. I set the tab

    at zero and poured

    the

    coal on. The

    takeoff was smooth and straight.

    I left

    the pattern

    and

    started to

    climb to altitude for some turns and

    stalls.

    In

    the next 20 seconds I learned

    all about the Culver's sensitive flip

    pers. I reached up to trim it for climb

    so I could concentrate on the gear

    re-

    traction. Well When I gave the trim

    Howell's airport on t

    he

    south side of

    Chicago, where I was to keep it . As

    the airport came into sight, I dropped

    the

    nose

    and

    let it boil. I

    went

    over

    the

    office, indicating 170

    mph,

    and

    this brought everyone out, so I did it

    again,

    fo

    llowed by a steep, climbing

    turn. I was really getting my jollies

    I dropped

    the

    gear, checked

    the

    lock,

    and

    started in to

    land

    on the

    1,800 feet of solid runway the Cubs

    were using. With that gang out there

    watching, I couldn't afford to goof the

    first landing. I dragged it in and put

    it on three points, using about 1,200

    feet. The roll-out was like a Cub. I tax

    ied in, shut down, and stepped out . .

    the hero of the airport I had the fast

    est, newest, cleanest, most advanced

    airplane

    on

    the airport.

    I flew that little airplane all over

    the country until I went into the ser

    vice in June 1944. My biggest mainte

    nance bill was for wax. I would wax it

    every weekend before flying it.

    a cab and announced he's come

    to

    pick up

    the

    Cadet. We went through

    the whole scene again, only this time

    he

    added

    the

    green: He started peel

    ing off

    the

    big ones, and when

    he

    had $3,500 lying there, I changed my

    mind and said, "Okay, it's yours " He

    still had a fist full left and was willing

    to part wi th it.

    I asked

    him

    if he wanted to go

    throu

    gh

    the logbooks and look the

    plane

    over. He answered, "Hell, I

    know this airplane as well as

    you

    do " I had raced this

    airplane

    and

    never los

    t to

    anyone,

    thanks to

    the he lp of "Sludge" Doyle and his

    "Offy" factory. I had a real hot rod-I

    was putting out 90 hp with a super

    thin

    Freedman-Burnham prop. That

    is

    why this

    fe

    ll

    ow knew all about

    my

    Cadet-he

    had

    kept track of it and

    wanted it for

    the

    speed.

    He turned

    to

    Willie and said, "Fill

    it up."

    He

    paid the gas bill, threw his

    bag in the back, and said, "Give me a

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    DOUG STEW RT

    Patterns

    n the sky

    I was flying

    some

    pattern work

    the other

    day in my Super Cruiser.

    Sharing the pattern

    with me

    was another pilot in an

    Aeronca

    Champ.

    The airport was

    a

    mid

    size, nontowered county

    airport,

    serving a large variety

    of

    aircraft.

    In

    the pattern at

    this a

    irport

    , it

    is

    not uncommon to find

    small

    tailwheel aircraft, as well

    as many

    of your

    typical

    general

    aviation

    (GA)

    training aircraft,

    an

    assort

    ment

    of corporate

    and

    air-taxi air

    craft

    ranging

    from

    light twins up

    through

    King Airs,

    to

    a handful of

    G4s

    and

    their

    brethren,

    all

    burn

    ing kerosene and missing propel

    lers. Added

    to the

    traffic mix

    is an

    occasional helicopter.

    Because this airport

    has

    some

    of

    the

    lowest 100LL fuel prices for

    miles

    around,

    it

    is

    not

    unusual

    to

    have

    numerous

    aircraft

    approach

    ing

    from all

    corners of

    the

    com

    pass. I f ever there were

    a

    place

    chaos to

    rule. And it

    would

    seem

    that many

    pilots

    are

    oblivious to

    what

    those procedures are.

    This

    particular

    day

    was

    one of

    those.

    Let

    me share

    with

    you an

    experi

    ence I had that day.

    To

    begin with,

    I

    heard

    the fol

    lowing

    announcement

    on

    the

    CTAF (common

    traffic

    advisory

    frequency). Columbia County

    traffic, N12345" (I'll use fictitious

    tail numbers

    for this

    article),

    "is

    on

    a

    4-mile final

    for

    Runway

    3.

    ny

    other

    tr ffi c ple se dvise . 

    Well my

    immediate

    thoughts were

    for

    the safety

    of

    the pilot in

    the

    Champ. He was in a NaRDO

    (no

    radio)

    airplane. Not only

    was

    he

    unaware of the aircraft out there

    on the straight-in

    final,

    but

    he

    also was

    certainly

    un ble to advise

    the pilot of

    the inbound aircraft.

    So here

    were

    two pilotsoblivious

    of each other.

    I really

    wasn't too

    worried

    about

    However,

    the

    other pilot in

    bound on the straight-in final was

    certainly ignorant of that

    rather

    slow airplane in front of

    me

    in

    the

    pattern.

    By

    the

    time

    the Champ

    was about

    to

    make the base-to-fi

    nal

    turn,

    the other aircraft might

    be

    about

    to

    share that

    exact

    same

    piece of airspace real estate. After

    all, I

    didn't know what

    kind

    of

    aircraft

    was out there on the "4

    mile final." Because

    the pilot an

    nounced only

    his tail

    number,

    I

    had

    no clue as

    to whether

    he

    was

    one of those sleek Gulfstreams fly-

    ing a final

    at

    120 knots, a Bonanza

    coming

    at

    us a little

    more

    slowly,

    or perhaps even

    one

    of the

    many

    new light-sport aircraft arriving

    at

    something

    more akin to the

    Champ's

    approach

    speed.

    I

    couldn't

    just fly along keeping

    silent on my

    own

    radio. I felt I had

    a responsibility here. This

    person

    who

    was arriving straight

    in might

  • 8/20/2019 Vintage Airplane - Mar 2005

    11/36

    any lights

    on the

    old Aeronca. For

    not

    only did that airplane not have

    a radio,

    but it

    also

    had no

    equip

    ment

    whatsoever installed that re

    lied on electricity, other than the

    synapses

    going

    on

    in

    the

    brain

    of

    the

    pilot in

    command

    of that won

    derful

    classic airplane.

    I t didn't

    have a radio, it

    didn't

    have lights,

    and

    it

    didn't

    have a transponder.

    For

    the

    brand spankin' new col

    lision

    avoidance

    equipment in

    stalled

    in the inbound

    aircraft

    to

    work, it required a transpon

    der signal from the conflict

    ing

    traffic. No

    signal no

    warning. And with no warning,

    would

    our arriving pilot,

    who

    was counting

    on his state-of

    the-art equipment to keep him

    safe, be aware

    that

    he

    was

    about

    to mate with another aircraft

    of much older vintage? I t is

    one

    thing for Eagles

    or

    Hawks

    to

    have mid-air

    entanglements

    for the

    purpose of procreating

    their species,

    but when

    two air

    craft have a mid-air meeting, it

    is likely

    that the only

    prolifera

    tion

    will be

    of airplane

    pieces

    and

    parts across

    the

    ground.

    Because

    the

    only

    thing

    I wanted

    to see on the ground, extending

    out

    on the

    final approach path,

    were

    the

    sequenced flashing lights

    of

    the

    approach

    light

    system,

    and

    not

    a

    mix

    of Ceconite, spruce,

    aluminum, and

    body

    parts, my

    thumb

    quickly

    pushed the push

    to-talk switch

    on

    my

    stick,

    and

    I

    announced:

    Columbia

    County

    traffic, red and cream tail dragger is

    slower one. The difference

    in

    final

    approach

    airspeeds

    between

    these

    two aircraft

    was

    about

    35

    knots.

    From

    my position

    I

    could not

    tell

    whether

    or not the

    MaJibu

    had

    any

    lights

    on.

    Had I

    not

    made

    my

    announcement,

    would the pilot of

    the Malibu have seen

    the Champ?

    Who

    knows? Perhaps

    not, and

    two

    fine aircraft

    might have been

    de

    stroyed,

    not to

    mention the pilots

    and

    passengers

    on

    board.

    Perhaps the

    other pilot might

    be relying more

    on

    his ears than

    his eyes for

    collision

    avoidance.

    Let's look

    at

    the several lessons

    to

    be

    learned

    from

    this

    incident.

    To

    begin with, we have

    to

    be aware

    that despite incredible strides

    in

    technology,

    the

    greatest device for

    detecting

    other

    airplanes, particu

    larly

    in

    the

    traffic

    pattern,

    is

    our

    own

    two eyes. I will not

    deny

    that

    radios

    and the

    various

    TIS

    systems

    can

    assist

    our

    scan. In fact, in

    this

    incident it might very

    well have

    been my CTAF announcement that

    ment

    of

    Class E and G airspace. I f

    I

    am

    close enough

    to

    another air

    plane to read its tail number, I will

    be way

    too

    close, at least for my own

    personal comfort. In radio commu

    nication with air traffic control, tail

    numbers are

    essential.

    But in

    the

    traffic

    patterns of our

    non towered

    airports, knowing

    what

    type of air

    craft

    is making a position report

    makes the visual

    identification

    of

    that

    aircraft

    much

    easier.

    When

    I

    hear

    yellow Sky

    hawk

    on

    downwind, I know

    what

    to

    look

    for.

    When

    I

    hear

    N12345, I

    haven't

    a clue

    what

    I am

    looking

    for. And be aware

    that

    Cessna 12345

    doesn't

    re

    ally help me

    much

    more. Is that

    Cessna

    a 120

    or

    a Citation?

    Just

    slight differences

    in

    perfor

    mance

    I

    would

    say.

    I f

    a Cessna

    120

    is 10 to

    the east, inbound

    for

    landing,

    I

    could probably

    fly at

    least

    three

    patterns

    before

    having

    to start

    looking for it.

    On

    the other

    hand,

    if it's a Cita

    tion

    that

    is

    10 out,

    inbound,

    I

    might want to

    hold short.

    As for the Malibu flying

    a

    straight-in,

    4-mile final,

    I

    won't

    necessarily say

    that it was

    im

    proper procedure.

    I t is

    permissible

    per

    the

    regulations. And

    there

    are

    certainly times

    when

    it can be,

    and

    is, a safe way

    to approach

    a

    non

    towered airport.

    But

    i f

    we are fly

    ing a

    long,

    straight-in

    approach,

    we are definitely increasing th e

    risk factors

    not only

    for ourselves,

    but also for

    every

    other airplane

    that might be

    sharing

    the pattern.

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    12/36

     

    metimes it's difficult

    to

    de

    cide which is most interesting:

    an

    airplane's erratic passage

    through history, the passion

    that an airplane engenders in an indi

    vidual, a blow-by-blow accounting of

    a problematic restoration, or the thrill

    of slaying a paperwork dragon to get

    the airplane certificated. In the case of

    the Stamsta family Falco, the tales are

    so closely interwoven that the telling

    two-room

    1890

    schoolhouse his

    parents converted to a house where

    he

    was raised. Right from the begin

    ning

    it was obvious he'd look at life

    a little differently.

    My

    mother, he

    said, is a fiber

    artist

    who

    works in weaving

    and

    pa

    per. She even makes

    her

    own paper,

    and it's not unusual to see her wading

    around in vats of paper pulp. I guess

    that

    kind of hands-on creative think

    why I decided I wanted

    to

    fly. it's

    just always been there.

    In

    fact, al

    most as soon as I started getting into

    aviation I discovered the Falco,

    and

    that's the first

    true

    airplane I ever

    actually wanted.

    The

    Falco was, and is, a legend

    ary design by Italian designer Stelio

    Frati. Stelio is renown for his ability

    to design

    aircraft that are works of

    art

    and

    that

    fly

    even better than they

  • 8/20/2019 Vintage Airplane - Mar 2005

    13/36

    At

    the time Marc discovered the

    Falco,

    he

    was

    just dipping his toes into

    aviation by starting out in ultralights.

    "Since I was 19 I

    had

    been build

    ing wooden canoes and kayaks and

    had worked a lot in fiberglass. This

    morphed into

    a side business build

    ing dune buggies, and I traded a dune

    buggy for a weight-shift Quicksilver

    ultralight. I didn't

    know how to fly,

    but little by little I taught myself the

    basics

    and

    pretty

    soon

    was flying it

    quite a bit.

    "In 1982 I decided to go for my

    private pilot license,

    so

    I did a

    bunch

    12 years old

    now and

    calls herself my

    'pilot girl.' My other daughter, Tobie,

    likes horses and

    spends

    more time

    with

    her mom and

    the horses, but

    Maya and I fly a lot. We love taking

    our little Cessna 120 out camping."

    Having a family

    and

    all

    the

    associ

    ated medical expenses caused Marc to

    reprioritize life.

    I

    couldn't do this loose craftsman

    thing

    any

    more. I had to find a regu

    lar job that had medical insurance,

    so I started working with a CNC op

    eration.

    I did that for six years and

    learned a lot that helped me in later

    of self-studying

    and -:-. . . . ----

    passed

    the

    written first

    time around. Then I

    went to

    Texas

    and in

    14

    days flew 40 hours and

    passed my checkride."

    While

    Marc

    was

    courting

    aviation

    he

    was also courting

    and

    eventually marrying

    his wife, Gail,

    and

    life

    began to change.

    "We had two daugh

    ters, Maya

    and

    Tobie, and almost

    immediately we got a rude intro

    duction

    into

    parenthood.

    Most people go through life taking

    an enormous

    amount

    for granted

    and

    never truly get a handle on who they

    are or what they place value on. Marc

    and Gail, however, learned

    that

    early.

    "Maya was a baby,

    and

    they dis

    covered she

    had

    a brain

    tumor and

    wasn't likely to live. When someone

    tells you your daughter won't live an

    other hour, instantly everything you

    years with airplanes."

    His wife, Gail, has always been his

    strongest supporter, and when she

    got a solid job

    teaching

    school with

    all

    the

    benefits, Marc was

    instantly

    back making things with his hands.

    "I sought out

    Bill

    Scheunemann at

    Scheunemann

    Aviation Products in

    Juneau, Wisconsin

    www.woodwings.

    com).

    He builds wood wings, specifi

    cally wing kits for

    the

    One Design and

    Pitts Model 12. I guess because I knew

    what a gusset was, he hired me," Marc

    laughed. "Also, I knew how to run his

    "Gar said to

    Bill,

    'I hear you have

    someone up there who would like

    to have a Falco; if you aren't too far

    along building yours, stop right now '

    He was talking about me."

    I t turned out that Gar had

    the

    damaged

    airframe

    of

    a factory-built

    Falco, only the second one to be im

    ported into the country in

    addition

    to the one Alfred Scott at Sequoia

    had. Gar

    was

    the latest

    in

    a

    long

    string of owners.

    "This airplane

    is

    serial number 212,

    although there were only 75 built,"

    said Marc, and the Europeans really

    don't like to see

    them

    leave the country. They

    stopped building

    them

    in 1960,

    and there

    are

    seven flying over there

    and eight in museums.

    They consider them na

    tional treasures.

    "The original buyer

    of

    the airplane was

    an

    ex-Luftwaffe pilot

    who

    really loved

    the

    airplane

    and

    flew it 800 hours. I have some of

    his old tires, however, and

    he

    wore

    them right down to the cords before

    replacing

    them ,

    and

    I think that's

    what

    caused his accident.

    "In 1974 he landed and had a flat

    tire. The airplane has only one brake

    pedal that actuates

    both

    brakes at

    the

    same time.

    So,

    when

    he lost

    the

    tire,

    the airplane

    got

    sideways. The nose

    gear folded,

    which

    crushed the bot

    tom

    of

    the cowling, and one

    of

    the

    mains punched a hole

    in the

    wing."

    The airplane was definitely repair

    http://www.woodwings/http://www.woodwings/

  • 8/20/2019 Vintage Airplane - Mar 2005

    14/36

    when other cargo crushed its relatively

    to afford this

    airplane.

    I could

    barely afford my little Cessna 120.

    By this time I was managing a ski

    slope during the winter and do

    ing stained glass

    and

    helping Bill

    Scheunemann

    during the

    sum

    mer, and the Falco was worth

    far

    more

    than

    I could come up with.

    Besides, I knew Gar had a check

    from a European for $60,000 just

    the way it was.

    What Marc

    didn't

    know was

    that

    Gar really wanted

    to

    see

    the

    airplane fly again and wanted to

    see Marc Stamsta get it.

    lilt turned out that the other

    buyer was

    planning on

    parting

    the airplane

    out

    in Europe where

    he would make far

    more

    than

    the

    $60,000 he paid,

    and

    this re-

    ally bothered Gar. He knew how

    badly I wanted

    the

    airplane,

    but

    I told

    him

    I'd never be able to

    af-

    ford it. Then he did

    something

    I

    couldn't believe.

    He knew how important it

    was for me to fly. I

    h ve

    to

    fly;

    it's

    as simple as that, and I had the 120 at

    Marc tamsta

    no rot, Marc said. liThe airplane had

    been in dry storage all its life,

    but

    be

    sides the original accident damage and

    shipping

    damage, a

    lot

    of stuff was

    gone or destroyed. Many parts of

    the

    airplane, like the dorsal fin and the

    fairings, are pretty fragile. They are

    made of laminated 1/32-inch veneer,

    so it can't survive rough handling, and

    I had to make entirely new ones.

    Most of the major structure, like

    the fuselage

    longerons

    and wing

    spars, were in

    great

    shape, but the

    skins

    in many

    areas were split or bro

    ken. The bottom of the cowl and the

    nosebowl were badly crunched,

    and

    the windshield was broken, although

    the

    canopy

    itself was still usable, al

    though it was crazed in

    the

    comers.

    li he interior was in shreds, and

    much

    of it was missing. The interior

    of a Falco

    is

    actually glued to the ul

    tra-thin 1/32 plywood that is glued

    to the inside of the fuselage

    as

    part of

    the

    structure, and most of that ply

    wood

    was missing. The seat frames

    were there,

    and

    fortunately the rear

    seat and single belt were also there.

    Only a few Falcos were built with the

    child seat in the back that would ac

    commodate a 66-pound child.

    Marc's background in building

    ca-

  • 8/20/2019 Vintage Airplane - Mar 2005

    15/36

    keeping

    the

    airplane original.

    I'm much more comfortable with

    wood than I am with metal,

    but

    this

    airplane forced me to

    learn

    a lot

    of

    new skills. The cowling, for instance,

    had me using a shot bag and English

    wheel, but I was able to save it all

    without using Bondo.

    I'd never worked Plexiglas, and

    the

    windshield

    turned

    out to be dif

    ferent

    than

    Alfred's airplane in that it

    wasn't a flatwrap. It had a slight com

    pound

    curve to it, so we

    made up

    a

    mold

    and

    heat-formed

    the

    Plexiglas

    over it. I had to do

    the

    same

    thing

    for

    the nav light lenses in

    the

    wingtips.

    From the time when Marc first

    started speaking with Gar about

    the

    airplane, FAA paperwork was a major

    part of every conversation. The Falco,

    although theoretically certificated

    in

    the United States, was a victim

    of

    a

    classic Catch-22 situation.

    Part of the type certificate said

    the airplane had to be inspected by a

    representative of

    the FAA

    during con

    struction to ensure

    that

    it conformed

    to the TC for it to be granted a stan

    dard airworthiness certificate

    in

    the

    U.S.

    The catch was

    that the

    type cer

    tificate wasn't issued until 1961,

    and

    the airplanes went out of production

    in 1960, so there was

    no

    way

    that re-

    quirement could be met.

    Alfred Scott had run up

    against

    this with his airplane,

    and

    after fight

    ing

    the

    Feds for a long time, gave

    up

    and put

    the airplane in Experimen

    tal-Exhibition,

    Group

    1 category.

    Gar was convinced I could get it into

    standard category, and

    that

    became

    is

    that there is no real reason

    for

    them

    to want to

    help

    you with it. The at

    titude in some places, especially after

    9/11, is that

    the

    world really doesn't

    need a certified, 240-mph, Italian two

    place airplane, and to a certain extent,

    you can see their

    logic.

    I called Bill Coppernoll in the

    Milwaukee FSDO, and he was already

    familiar with my problem because of

    my

    ski

    patrol contact.

    Fortunately,

    Bill's primary F job is certifying

    foreign aircraft

    that

    come

    into

    the

    U.S. for

    commercial

    purposes. For

    instance, he's worked

    on

    aircraft like

    the

    Short Skyvan.

    So,

    we were talking

    about

    an

    area with

    which he

    was re

    ally familiar.

    It's seldom a private airplane owner

    with

    a severe certification

    problem

    like Marc's

    who

    stumbles

    on

    the

    right

    person at the F at the

    right

    time,

    but

    this was clearly

    the

    case with Bill

    Coppernoll.

    He came up to look at

    the

    airplane,

    and

    as he walked past

    it, he

    reached

    out and

    petted it. It was at

    that

    exact

    moment that I knew I stood a chance

    of making this work.

    He

    looked at me

    and

    said, 'Why

    isn't this

    a certified

    airplane?'

    and

    I explained the prob

    lem. He

    then

    said, 'This is why you

    pay your taxes, to get guys like me to

    work these things out.'

    Bill said there

    had

    been a subtle

    change in the foreign type certifica

    tion

    process,

    and in the

    case

    of

    the

    Falco, i f I could prove beyond a

    shadow

    of

    a

    doubt that

    the airplane

    conformed exactly to the

    type

    cer

    tificate, as it was originally issued

    in

    I had to find the operations and

    maintenance

    manual and have it

    translated, but when I tried that, it

    turned out that the translators didn't

    know

    anything

    about technical stuff

    and wouldn't certify

    that

    it was cor

    rect, so I had to find

    an

    engineer, who

    translated it and notarized it as being

    correct. Then I had to do

    the

    same

    thing with the pilot's operating hand

    book, only it was in German. Then I

    had to find paperwork that tracked the

    airplane's exportation to Germany and

    then from Germany to here.

    Bill's attitude was,

    If the

    airplane

    was being built today, I'd be

    the

    FAA

    rep inspecting it for the type certifi

    cate, and all I would be asking was

    whether it conformed to everything

    mentioned in

    the

    type certificate.'

    As it

    happens, my airplane

    was

    custom built for the

    German

    owner

    with a fixed-pitch prop, while

    the

    type

    certificate calls for a Hartzell constant

    speed prop mounted on a [Lycoming]

    0-320-A1A

    so I had to modify my

    airplane

    to that

    configuration.

    While I was going through this, I

    had

    any

    number

    of

    experienced peo

    ple tell me it

    couldn't

    be

    done, but

    because of

    Bill

    Coppernoll's direction

    and the help of a lot of other people,

    we made it work. Along the way I met

    some really interesting people,

    and

    it

    was exciting to be talking to Italy one

    day, Germany

    the

    next,

    and

    working

    with

    the

    translators.

    Along

    the way I came to really

    appreciate

    our

    own government.

    We

    may complain about how slowly they

    handle

    paperwork,

    but compared

  • 8/20/2019 Vintage Airplane - Mar 2005

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    TYPE

    CLU

    NOTES

    Removing and installing a prop on a ontinental tapered-shaft

    engine from

    the Luscombe and

    Cub Club newsletters

    Bob Gehring and Steve Krog

    Vintage

    Editor s Note: Bob

    Gehring

    and Steve Krog have

    done the vintage community a great service by carefu lly

    put-

    ting these

    proce

    dures together

    in

    an easy

     to understand man-

    ner. Let

    there

    be

    no

    more damaged prop hubsf HGF

    Have you ever rummaged through the many piles

    of used parts at a typical fly market

    and

    spotted a prop

    hub

    for a tapered-shaft

    Continental

    engine? For those

    of

    you

    with a

    tapered-shaft engine, you may think

    you ve just found a jewel among the junk and can t

    wait to begin bartering for the hub.

    But upon closer inspection, the hub appeared to

    have

    been used as a

    battering

    ram at some point

    in

    its long life. The prop hub nut is beaten

    and

    battered,

    and if

    you

    had a straight edge in your pocket,

    you d

    probably

    find

    that

    neither the inner nor the outer

    face plates of the prop hub would

    be

    flat. The

    prop

    hub

    nut is probably

    unusab

    le And these

    hubs

    are get

    ting hard to find Especially at a reasonable price.

    All of this battering or

    hammering

    was unnecessary,

    had the previous owner used the correct procedures for

    removing or installing the hub in the first place.

    The following information and photos will explain

    how to properly remove

    and

    install

    a

    tapered-shaft

    prop hub without

    doing

    damage to it. Those of you

    with

    a lot of experience in hub removal and replace

    ment

    may have

    other

    procedures that you follow.

    And, if so, we'd like to hear from you.

    After

    removing the skullcap spinner remove the

    spinner

    mounting bracket.

    Then remove

    the AN3 safety-lock bolt.

    This

    is

    usua lly an AN3 bolt held in place

    with

    an elastic

    stop

    nut

    .

    Now, insert a S/8-inch by 4-inch Grade 8 bolt (or a

    high-strength steel rod of the approximate same dimen

    sions) through the large round locking nut on the hub .

    We like to use a bolt because the bolt head helps prevent

    slipping when applying pressure to the locking nut. Slide

    a 30- to 36-inch piece of 3/4 inch pipe over the length of

    the exposed bolt.

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    17/36

    The Grade 8 boH

    has

    been inserted from the lower right to

    the upper

    left

    position

    in the

    hub nut, and a 30-inch length

    of -inch pipe has been slipped over the extended portion

    of

    the boH. This position is used for

    ease in

    applying down

    ward

    pressure

    on

    the

    pipe to loosen

    the

    hub nut.

    pipe

    to

    break

    the nut

    loose}

    turning the nut no

    more

    than about

    one-quarter to one-half

    turn.

    As you face

    the prop hub}

    turn

    the locking nut counterclockwise.

    Before proceeding further} look directly

    into the

    prop hub and locate the large

    retaining snap

    ring.

    I t

    should be about 1 4

    inch

    inside of the outer hub ring.

    Insert a snap ring retention device see retention de

    vice description below) into the

    open

    gap of the

    snap

    ring. This

    is

    important.

    If

    you do

    not

    do this}

    the

    pres

    sure that will be applied to loosen the locking nut will

    force the

    snap

    ring to

    pop

    free. Should this

    happen

    }

    stop Pop the snap ring back into place before proceed

    ing

    any

    further. The snap ring must remain in place

    during prop hub removal to help

    pop

    the hub free of

    the crankshaft. If you do

    not

    do this} the hub

    nut

    sim

    ply turns free and can be removed from the prop hub}

    leaving the

    hub

    firmly attached

    to

    the

    crankshaft.

    We use a small

    homemade

    tool to keep the snap ring

    in place. I t was made from a scrap piece of .090-inch

    chromoly steel approXimately 3 inches long} tapered

    and slightly bent into an arc to fit in the snap ring slot.

    With the

    snap

    ring reten

    tion

    tool in place} proceed

    with rotating

    the

    pipe exten

    sion

    handle

    counterclock

    wise}

    which was slid over the

    4-inch

    steel

    bolt

    inserted in

    the prop

    hub

    locking nut. As

    you rotate the pipe extension

    handle

    through approximate ly two to two-and-a-half

    turns}you should feel the prop hub pop. It

    is

    now free

    of the

    tapered shaft

    and can easily be slid off of the

    crankshaft when

    the

    prop

    hub

    locking nut is turned all

    the way out to the end of the threads.

    NOTE  If

    you do

    not

    feel

    the prop

    hub

    pop

    free after

    two to two-and-a-half turns} STOP It will be necessary

    to tap on the hub to help break it free.

    To

    break the

    prop

    hub free without

    doing any

    dam

    age

    to

    the prop hub locking nut remember the hub

    you

    spotted

    at the fly

    market and

    how it was bat

    tered and bent

    on

    the

    end)} insert a length of solid

    steel shaft inside the prop hub locking

    nut.

    The steel

    shaft

    we used was

    machined

    from a piece of

    1-

     ;

    -inch

    stock approximately 4

    inches long

    . About .600 inch

    of

    one end

    was machined down to approximately

    l.SS-inch diameter to fit snugly inside

    the

    prop hub

    nut. It

    should

    slide into the

    hub

    nut} with the shoul

    der of the 4-inch steel

    shaft mating

    flush with

    the

    flat

    surface of the

    hub

    nut and should not

    bottom out

    against the crankshaft end.

    The snap

    ring retention

    tool

    has

    been inserted

    into

    the

    snap ring opening and

    the

    pipe exten

    sion

    is

    in

    place.

    The

    prop

    hub nut

    is now

    ready

    to

    be

    rotated counterclockwise approximate

    ly

    two

    to two-and-a-half

    turns.

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    18/36

    While

    applying light pressure

    to the back side of the

    prop in·

    sert

    the

    steel shaft into

    the

    hub nut and tap lightly

    with

    either a

    ru

    bber mallet or lead

    hammer.

    The light pressure

    prevents

    the

    crankshaft journals rom banging against the engine

    case

    when

    applying

    the

    light

    tapping

    to

    the

    inserted steel

    shaft.

    Once the hub

    has

    popped free and the

    hub

    nut turned

    counterclockwise until

    free

    of

    the crankshaft threads the

    prop can be

    guided

    off the

    shaft.

    the threads on

    the

    crankshaft,

    and with

    a firm grip on

    the

    prop,

    gent

    ly guide

    the

    prop and prop hub off

    the

    tapered shaft.

    You ve

    now removed the

    prop hub

    without doing

    any damage.

    Prop Hub

    Installation

    Before installing the prop and prop hub

    on

    the tapered

    crankshaft, inspect the crankshaft and the prop

    hub

    for

    dirt and corrosion. Old grease, dirt, etc., can easily be re-

    moved using a good cleaning agent such

    as

    lacquer thin

    ner or mineral spirits; a 3M cleaning pad;

    and

    a good.

    clean cot ton rag.

    Caution:

    If

    using lacquer thinner, be careful to

    not

    splash

    it

    on

    the nosebowl, the outer surfaces of the prop hub, or

    the prop itself, for it will also remove paint and varnish,

    allowing a place for corrosion or wood rot to start.

    Once the tapered crankshaft and the inner prop

    hub

    have been thoroughly inspected and cleaned, use a light

    lubricant, such

    as

    3-in-l oil, to completely lubricate the

    entire surface of each. Do not use an excess of the light

    lubricant. More

    is

    not

    better in this case, as

    any

    excess

    will be slung out, causing unsightly streaks

    on

    the back

    and front hub plates.

    With both

    surfaces

    cleaned and

    lightly lubricated,

    you can now start the installation process. Begin by first

    locating the locking keyway on the tapered shaft. With a

    firm grip on the prop, locate the mating keyway slot on

    the hub and position the prop in front of the shaft, align

    ing

    the hub

    keyway with the shaft keyway.

    Slide the aligned prop

    and

    prop hub onto the shaft.

    Don t force it. It should slide freely onto the shaft. Then

    start the prop

    hub

    locking

    nut

    and finger-tighten it.

    Snug

    down

    the locking

    nut

    using the 4-inch

    long

    Grade 8 bolt used to loosen the prop hub nut and the

    30- to 36-inch length of pipe. Do

    not

    overtighten at this

    point; just snug it firmly.

    Now it

    is

    time to properly tighten the

    hub

    locking

    nut

    to the correct 200 to 225 foot-pounds of torque pressure.

    This

    is

    the one step

    that is

    most often

    done

    incorrectly

    when installing a tapered shaft prop hub, as most people

    don t have the correct tools for executing. Rather, they ll

  • 8/20/2019 Vintage Airplane - Mar 2005

    19/36

    The

    installation

    of

    the

    prop hub

    is

    now complete,

    and

    torque values are accu

    rate,

    assuring

    long life for

    that valuable tapered shaft

    prop h ub. However,

    the

    job

    We use

    another homemade

    is

    not yet finished.

    Now is also a

    good

    t ime

    tool for correctly torqu

    to

    check

    and

    re-torque th e

    ing

    the

    prop

    hub

    nut as it

    prop bolts. Remember, with

    does require

    200

    to

    225

    the seasonal changes in tem

    foot-pounds of torque for

    peratures and humidity,

    th

    at

    proper

    installation.

    This

    beautiful and

    expens

    ive)

    tool is made using a 112

    wooden prop

    shrinks

    and

    inch drive 1-1I16-inch

    swells accordingly, req

    ui

    ring

    socket. Aflat washer used

    re-torquing of the prop bolts.

    for rigidity

    ,

    is

    welded

    over

    Remove all cotter pins

    the open socket end.

    Then

    from the six prop bolts two

    a

    5/S-inch diameter

    hole is

    were already removed when

    drilled completely through

    the skullcap spinner and spin

    the socket.

    ner-mounting

    bracket were

    removed), and loosen all n uts. Insta

    ll

    the spinner bracket,

    and snug the nuts, holding it in place to finger -tight.

    The specially designed hub

    socket

    has been

    inserted

    into

    the hub locking nut

    and

    the Grade S bolt inserted through

    the

    nut and

    socket.

    This setup allows for properly torquing

    the

    hub

    nut

    using a torque wrench .

    Using the

    proper method

    for re-torquing

    the prop

    bolts, begin torquing the bolts to the desired 16 to 19

    foot-pounds. Again, use the step-up method, begi

    nning

    The

    special socket

    is

    in

    place and correct torque values

    are now applied to the

    hub

    nut.

    This is an over

    head view of the

    four special tools

    we

    made

    and use

    when removing

    and installing prop

    hubs

    on

    tapered

    shaft

    Continental

    engines.

    The

    item at

    left

    is

    the

    4-inch

    by

    I

    314-inch

    solid

    steel

    rod

    with

    one end

    machined down

    to

    I I12-inch. Machine down approxi

    mately 314

    -

    inch

    of

    the

    end of

    the rod. This

    is

    the

    portion that will

    be

    inserted

    into the

    hub

    nut

    and should not

    bottom out

    against

    the

    end of the crankshaft.

    • The second item is the

    SIS-inch

    by 4-inch Grade S

    bolt.

    • The

    third

    item is the special tool

    made

    from .Ogo-inch

    chro

    moly stock

    inserted into

    the snap ring gap.

    The final item is the 1I2-inch drive

    I 1I16-inch

    socket with

    a

    flat

    washer

    welded

    over

     

    one end.

    A

    SIS-inch

    hole is

    drilled through

    the socket.

  • 8/20/2019 Vintage Airplane - Mar 2005

    20/36

     

    nce upon a time, round

    radial engines

    were

    kings.

    They spun

    mas

    sive props that chewed

    through the skies, pulling aircraft

    on

    a

    mission. By

    anyone s

    defini-

    tion

    they

    were

    big

    airplanes,

    and

    their

    pilots

    needed

    a

    certain

    com-

    bination of

    muscle

    and finesse to

    steer them through the air. Flying

    these aircraft was a luxury for those

    whose time meant something.

    MY LABODA

    Beech Aircraft (Beech craft in

    the

    days when N5959F was manufac-

    tured) was and still is considered

    to

    be one of the premier providers of ex

    ecutive transportation in

    the

    world.

    Standing tall

    on

    factory-installed tri

    cycle gear, N5959F was one of

    the

    last 37 Beech Super H18s off

    the

    as

    sembly line at the factory in Wichita,

    Kansas,

    and one

    of only 20 built in

    1965. Climbing aboard the airplane

    is to travel

    back

    to the era of

    the

    lished by the Twin Beech 18 Soci

    ety, a division of

    the Staggerwing

    Museum Foundation Inc.,

    located

    in Tullahoma, Tennessee. The win

    terization kit, integral oxygen, and

    air conditioning

    account

    for the ad

    ditional weight.

    With

    the

    Pratt

    Whitney

    Wasp

    Junior

    R-985 engines drinking from

    318

    gallons

    of usable avgas

    at 42

    gph, at 65 percent power it'll cruise

    at 190

    mph

    for more than 1,000

  • 8/20/2019 Vintage Airplane - Mar 2005

    21/36

    Left: From the

    Travel

    Air to

    the

    Staggerwing

    and beyond,

    to

    the Twin

    Beech 18 and now the

    Bonanza

    and

    Baron,

    the

    Staggerwing Foundation's

    home in Tullahoma has

    grown

    to

    become

    a

    must-

    visit

    aviation destination.

    Tullahoma,

    Tennessee. e

    roared

    down the

    narrow airpark  s 3,200

    foot

    runway and lifted

    off

    with

    room to spare, even

    though the

    Beech was loaded

    with

    four adults,

    two English bulldogs,

    and

    food and

    clothing for the weekend. Climbing

    through a low overcast to its cruis

    ing altitude of

    6,000 feet

    in

    just a

    few minutes, the airplane settled in

    for

    the

    long haul. But there

    wasn t

    much settling to

    do.

    The plush

    leather seats begged sitting in,

    and

    the five-place

    layout

    left plenty of

    stretch-out room to get

    comfort

    able for the 4.S-hour journey from

    Right:

    One

    of the manyTwin Beech

    18s that come to the annual family

    gathering

    in Tullahoma,

    Tennessee  

    South Florida to Tennessee.

    An

    intercom

    aids

    communica

    tion between those in front

    and

    in

    back, so those

    behind

    don t need

    to unbuckle and lean forward . Not

    that you

    could

    not

    do

    so , just to

    stretch your legs. The cabin height

    is adequate (and positively spacious

    for

    someone

    of

    my

    build-I

    cou

    ld

    stand up

    straight from mid-cabin to

    the cockpit).

    With

    standard head

    sets, the noise was nominal in back

    and a bit higher

    in the

    cockpit,

    which

    is perfectly aligned

    with

    the

    three-blade props. It s easy to see

    why owners Chris and Lisa Kelley,

    of Fort Myers, Florida,

    chose the

    Beech Super

    HI8

    over a late-model

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    22/36

    MY L BOD PHOTOS

    Like the new Bonanza-Baron hangar,

    the Twin Beech

    18

    Owner

     s

    Soc

    i

    ety

    hangar is an

    integral part

    of the

    Staggerwing Museum complex in

    Tullahoma

    Tennessee.

    During the

    annual

    get-together the

    hangar

    floor

    doubled

    as a banquet

    facility.

    today. N5959F

    is one of

    few

    that

    are,

    to date, unrestored and the

    only

    unrestored

    Super H18

    to

    at

    tend the

    2004 Beech Party

    reunion

    on

    the

    Tullahoma Regional Airport.

    Starting with

    the

    Beech

    airplane

    i t

    was named for, the Staggerwing

    Museum

    has

    grown

    in

    the

    past 30

    years

    to encompass hangars

    dedi

    cated to

    the Beech 18, Travel Air,

    and

    Bonanza-Baron.

    "This

    museum

    grew

    out of

    the

    hopes

    and

    dreams of a small group

    of people

    who

    all shared a passion

    for

    the

    Staggerwing," said Lorraine

    Carter,

    the

    museum's executive di

    rector. "For 27 of its 31 years, the

    museum, which

    now

    encompasses

    three

    hangars,

    the

    original

    cabin,

    and

    the

    Olive

    Ann

    Beech Chapel,

    was

    run

    completely by volunteers,

    and

    just look

    what

    they

    accom

    plished, she

    said,

    sweeping

    her

    arm

    out

    to pOint across

    the

    room at

    the

    vast array of aircraft on perma

    nent

    display.

    Carter's favorite

    part

    of

    the

    mu

    seum

    hous

    es

    no

    aircraft at all. The

    Louise

    Thadden

    Library

    occupies

    the

    cabin

    that

    was

    the entirety

    of

    the

    original museum, Carter ex

    plained as we s

    tep through

    a low

    doorway and into

    a theatrically lit

    room

    full

    of trophies

    ,

    newspaper

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    23/36

    Our

    beautiful magic carpet from the GuH Coast

    to

    Tullahoma

    was

    thi

    sTwin

    Beech Super

    H18

    owned

    and

    flown

    by

    Chris and

    Lisa

    Kelley  The unrestored tri-

    gear

    Beech

    was the onlymodel H

    present

    at this year's

    convention.

    Ninety-Nines, said Carter. But we

    sure wish

    they'd

    loan it

    to

    us so

    we

    could

    show

    it off

    with

    our Travel

    Air

    collection, she said.

    Harold Bost is

    president of

    the

    Bonanza-Baron

    Museum

    Founda

    tion,

    and

    he led me down a narrow

    concrete

    path

    to its spacious, newly

    opened

    9,OOO-square-foot hangar.

    This

    museum

    was always on the

    long-term

    planning

    of

    B.J.

    McCla

    nahan,

    the

    founder of

    the

    American

    Bonanza Society

    (ABS),

    said Bost.

    John Parrish,

    one

    of

    the

    founders

    of

    the

    Staggerwing Museum, spoke

    to me about Tullahoma, but I wasn't

    sure because thought,

    who

    will

    come here? When learned

    about

    the

    ... Staggerwings

    and

    Beech 18s

    already in this great facility,

    then

    I

    knew

    that

    Tullahoma was

    the

    right

    place

    to bring this museum.

    Now

    Tullahoma

    is

    quickly becoming the

    Beech

    museum.

    And best

    of

    all, if

    you are a

    member

    of the Stagger

    ground on another

    9,OOO-square

    foot hangar

    to house

    its

    growing

    collection.

    Barons

    and

    Bonanzas have been

    coming

    to the

    Beech Party for a de

    cade or

    two, as

    have

    members

    of

    the

    Twin Beech 18 Society.

    All

    three

    organizations hold their meetings

    along with

    the Staggerwing Own

    ers Society

    meetings

    in the muse

    um's Olive

    Ann

    Beech Chapel dur

    ing

    the

    three-day Beech Party. The

    meetings are

    informative

    gather

    ings,

    where owners swap

    stories,

    mechanical heartaches, and, of

    course, solutions.

    Twin Beech 18 Society President

    Ron Hyde said

    the

    challenge is col

    lecting original manufacturing data

    on all the Beech 18s from the salt

    mines

    outside

    of Wichita, where

    Beech

    stores

    them. The group

    is

    also compiling a complete record of

    every STC

    approved

    for the Beech

    18, and it has

    more

    than 50 in its

    T

    wi

    n Beech 18

    Society

    Pre

    sid

    ent Ron Hyde.

    owners for years. Late-model Beech

    18s, such as N5959F, are less suscep

    tible

    to the

    wing spar deterioration

    and

    cracking because those models

    wear

    an

    improved wing spar cap.

    With

    the

    arrival

    of the

    sun on

    the

    second day, more aircraft from

    across the

    nation arrived

    for

    the

    Beech Party. N5959F

    stood proud

    at the

    head of

    the

    line of Beech 18s

    that spanned

    decades

    of produc

    t ion-a

    run

    that produced

    nearly

    9,000 aircraft before the King

    Air

    90

    took

    its place on

    the

    sales floor

    in

    the

    1960s.

    In his book, Parmerter deftly

    tells

    how

    Olive

    Ann

    Beech always

    insisted on flying

    in

    a Twin Beech

    18,

    until the day the

    factory

    test

    pilot convinced her to take

    a ride

    in

    the new, turbine-powered, pres

    surized

    King

    Air.

    She

    sat in the

    back and silently soaked in the

    smoothness and

    performance of

    the newer airplane. When they

  • 8/20/2019 Vintage Airplane - Mar 2005

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    E E

    BUCK HIL ERT

    onday

    morning

    quart

    erbacki

    ng

    I've said

    many times, pilots

    and

    aviation

    don't

    need

    enemies;

    there are always

    other

    pilots

    Just let another pilot stub

    his toe, like

    bend

    a

    wingtip

    or

    maybe have something happen

    that looks bad, and then

    listen

    to the comments from

    other

    pi-

    lots. You'll

    hear

    13 different the

    ories on what

    should

    have been

    done, and most of them will be

    far less than complimentary.

    We

    need

    to

    take

    a

    page from

    the American

    Medical

    Associa

    tion "handbook."

    Pilots

    should

    stick

    together.

    We

    should

    defend

    one another, rather than

    criti

    cize

    and condemn.

    I know pilots are an

    indepen

    dent

    group, self-confident

    and

    at times

    aggressive.

    We're

    built

    that way.

    It

    takes a

    certain atti

    tude

    like that

    to be

    able

    to

    fly.

    We all feel

    we're

    the

    best that

    we

    can

    handle

    any

    situation,

    When

    there

    is an incident

    or

    an

    accident, the media solicits

    comments

    from

    anyone

    who

    will make

    them.

    This

    is where

    you

    can

    head

    off

    a

    condemna

    tion or make

    it

    worse. Better one

    Except for the

    time warp

    and maybe a

    streak

    of

    luck,

    it could have

    een you

    and maybe a streak of luck,

    it

    could have been

    you

    Maybe

    some of you saw the

    pictures and read th news

    item about my

    number

    three

    son, Lee, putt ing our

    Champ

    into the water, without floats

    of course. In any event, the

    media went

    wild.

    There

    was

    coverage from local

    and

    distant

    TV radio,

    and the

    press-some

    factual, some

    wildly imagina

    tive,

    and

    some

    critical.

    There

    are no

    aviation editors

    working

    in

    the general mass

    media

    these days. The cub

    re

    porter is often the one sent to

    the

    scene. It's

    our job

    to

    educate

    them,

    tell it like it is,

    and

    disarm

    what the

    public thinks is

    an

    elec-

    trifying bit

    of

    news.

    A

    routine

    operation to the uninitiated can

    be spectacular when the media

    gets through with

    it .

    In my

    son's

    case the

    engine

    quit, and he ex

  • 8/20/2019 Vintage Airplane - Mar 2005

    25/36

    subsequent phone ca ll s from

    the

    press and TV people. They

    called

    every listed surname

    in

    the

    books,

    looking for spectacu-

    lar

    information.

    I t

    was a

    crash

    to

    them;

    whereas to

    a

    pilot, it was

    a successful forced landing.

    The news was out, and

    then

    the fun began. Many of

    our

    friends

    and relatives,

    Young

    Ea-

    gles, and others who had been

    given rides

    in

    the

    airplane

    all

    began

    to

    ca

    l l.

    Some were

    un-

    believing, some thought it

    was

    good for

    a laugh, while others

    were sympathetic and

    offered

    to

    help. As one person said, "a cast

    of thousands

    descended on

    the

    scene

    . Okay,

    maybe not thou-

    sands,

    but there was no short-

    age of spectators or stories, to

    be sure.

    The local, co u nty, and state

    police; the

    DNR;

    the

    FAA;

    and

    the NTSB were

    all

    there. The

    unofficial conclusion was it was

    an

    incident. Unfortunate

    ly it

    concluded by

    the

    aircraft sink-

    ing through the ice.

    The

    interesting

    part

    is

    that

    in

    this Chain

    of Lakes area,

    there

    are several cases of automobiles,

    snowmobiles,

    and

    ATVs

    going

    through the

    ice every year.

    Un-

    less there is a fatality,

    they

    se l-

    dom even get

    noticed by

    anyone

    but the Department

    of Natural

    Resources.

    The gist

    of

    this story: Defend

    your fellow pilot from unfair

    criticism. Don't let yourself get

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  • 8/20/2019 Vintage Airplane - Mar 2005

    26/36

    On Patrol

    True

    Adventures

    o

    an

    Alaska Game

    Warden by Ray

    Tremblay

    I'll admit it; I m always a sucker

    for books on aviation in

    the 49th

    state, Alaska. A

    number

    of Alaska

    related aviation books have been

    published

    in the last year, and

    they're all fascinating reading.

    The

    first one of

    the pair that

    will be

    mentioned

    here

    is

    On Pa-

    trol True Adventures o an Alaska

    Game Warden

    by Ray Tremblay.

    It's a great folksy account of wild

    life management aviation during

    the days just prior to Alaskan state

    hood and the subsequent changes

    that

    followed after 1959. Tremblay

    neatly

    keeps

    the

    larger issues af

    fecting the Alaska territory

    and

    his

    personal experiences in

    covering

    vast regions of the state interwo

    ven in his narrative,

    and

    the indis

    Mercy

    Pilot The foe

    Crosson

    StOlY

    by Dirk Tordoff

    Pioneer Alaskan

    aviator

    Joe

    Crosson has always been

    an

    in

    teresting subject for me;

    he

    origi

    nally came to my attention as the

    big brother

    of

    Marvel Crosson, a

    promising

    and accomplished pilot

    (she held

    the

    women s altitude re

    cord of 23,996 feet in May of 1929)

    whose

    death

    in the 1929 Women's

    Air

    Derby

    marred an otherwise

    outstanding

    event. Joe Crosson

    was a

    pioneer

    in

    every sense of

    the word.

    From his

    days as the

    first chief pilot of Alaska Airways,

    to his harrowing flights to rescue

    other flyers

    or recover

    the

    bod

    ies of

    those

    lost in the forbidding

    Artic lands, this biography, while

    needing

    the touch

    of

    a

    talented

    copy

    editor,

    nonetheless does a

    fascinating job

    of letting

    us meet

    Joe

    and

    his family while filling in

    many details surrounding many

    The Barnstormers

    Pioneers

    o the

    Sky

    DVD

    It's been a few years since a video

    has given us a good look

    at

    avia

    tion history,

    and

    to their credit,

    the producers

    of

    The Barnstormers

    did their best to find

    at

    least one

    living 1920s era barnstormer to in

    terview. After an overview of

    the

    history

    of

    barnstorming, which

    features a fair

    amount

    of period

    film footage, the DVD sets out to

    profile a

    number

    of modern day

    barnstormers. I felt, however, the

    definition

    of

    barnstormer was

    loosened up

    a

    bit when the

    sub

    jects included a

    number

    of excel

    lent performers

    who

    do

    not

    travel

    about

    the

    land

    offering rides,

    but

    whose primary involvement is fly-

    ing

    for air shows. Admittedly, in

    this day and age there are few who

    are able to make a living by flying

    from

    town to

    town,

    and the

    Lock

    family's barnstorming business us

    ing

    a

    pair of beautifully restored

    New Standard biplanes is a

    nota

    ble exception. The

    Lock family's

  • 8/20/2019 Vintage Airplane - Mar 2005

    27/36

    cussed, along with drawing

    W W ERO N D

    S K Y W Y S

    In addition to the wide variety of

    books and videos seen over

    the

    past

    few

    months, some publications are

    welcome, regular visitors to our

    desk. Two

    of the most interesting

    periodicals

    are

    WW

    I Aero The

    Journa l o the Early Aeroplane and

    Skyways The Journal

    o

    the Airplane

    1920-1940 both

    painstakingly

    published by Leonard

    E

    LEO Op

    dycke.

    Leo

    has been compiling

    the

    most fascinating

    and

    rare minutia

    concerning pioneer aircraft since

    1961, nearly half a century,

    and

    his

    equally dedicated gang

    of

    contrib

    utors reads like a who's

    who of

    aviation historians: Carroll

    F

    Gray,

    whose books and articles

    have

    reproductions and a generous help

    ing

    of

    vintage

    photographs, often

    published for the very first time.

    Skyways edited by

    David

    Os

    trowski,

    is

    equally interesting,

    and

    both

    magazines threaten

    to

    domi

    nate hours of

    leisure

    time each

    quarter they

    arrive. The July 2004

    issue, for instance, features a biog

    raphy of Korvin-Kroukovsky, EDO

    aircraft's chief engineer, written by

    Dan Pattarini, who worked

    with

    the talented Russian immigrant.

    There's even a

    photo of the

    Maiolo,

    an amphibian that

    was

    never put

    into production, but

    is

    strikingly

    similar

    in layout to some of

    the

    modern day lightplane amphibi

    ous aircraft now being produced.

    Skyways also has a feature familiar

    nonprofit World War I Aeroplanes

    organization has

    served

    the

    WW

    I community with information,

    drawings, and expertise since

    the

    start of

    the 1960s,

    and

    many, in

    cluding this reviewer, credit much

    of that era's preserved historical in

    formation

    to

    his relentless activity.

    He finds

    himself

    now at the

    crossroads

    many

    of us are ponder

    ing

    . Where will all this knowledge

    go?

    Who

    will follow

    to maintain

    what we've collected and add to it,

    if possible? Many organizations are

    seeing declining membership num

    bers

    and

    a

    membership

    base

    that

    c