Viscous Flow in Pipes

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  • FLUID MECHANICS

    VISCOUS FLOW IN PIPE

  • Learning Outcomes

    Characterize flows in pipes.

    Explain laminar and turbulent flows and examine their differences

    calculate losses in various segments of pipes

    Upon the completion of this lecture, you will beable to:

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 2

    calculate losses in various segments of pipes

    apply appropriate equations and principles to analyze a variety of

    pipe flow situations.

  • 4.1 Flow in Pipe

    Pipe is a closed conduit through which fluid may betransported

    Behaviour of fluid in pipe has wide variety of reallife applications ranging from large man-made pipesuch as the 800-miles Alaskan pipeline that carries

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 3

    crude oil in such as a long distance to the naturalpipes that transports blood throughout humanbodies into and out of their lungs.

    In fact numerous applications exist such as housingpipeline network, machinery pipes etc.

  • 4.1 Flow in Pipe

    Knowing there are this variety of applications, it isextremely important to understand thecharacteristic behaviour of moving fluid throughpipe.

    Pipe fluid carrierFittings connectors for a desired configuration

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 4

    Fittings connectors for a desired configuration of pipes

    Pump as energy adderValve flowrate controller

  • 4.2 General Characteristics of Pipe Flow

    Conduits are not necessarily round cross-section but most ofthe common one such as water pipes, hydraulic hoses,and other conduits that are designed to withstand aconsiderable pressure difference across their wallswithout undue distortion of their shape.

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 5

    Typical conduits of noncircular cross section includeheating and air conditioning ducts that are often ofrectangular cross section.

    Normally the pressure difference between the inside andoutside of these ducts is relatively small. Hence, most of thebasic principles involved are independent of the cross-sectional shape, unless otherwise specified.

  • 4.2 General Characteristics of Pipe Flow

    We consider a pipe completed filled with fluid as shownbelow (a).

    We will look at the types of flow such as laminar, transitionalturbulent.

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 6

    (a) Pipe flow (b) Open channel flow

  • Osborne Reynolds (1842 1912), a British scientist and mathematicianclassified these flows by using a simple apparatus below

    He injected dye into a pipe in which water flowed due to gravity. Theentrance region of the pipe is depicted below.

    Neutrally buoyant dye is injected, as shown, into the flowing fluid of

    4.2 General Characteristics of Pipe Flow

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 7

    Neutrally buoyant dye is injected, as shown, into the flowing fluid ofgiven velocity V and pipe diameter D and a streaklike dye shape isformed (only in small enough flowrate)

  • VDRe

    4.2 General Characteristics of Pipe Flow

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 8

  • VDRe

    4.2 General Characteristics of Pipe Flow

    Reynolds Number Flow

    Re < 2300 Laminar

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 9

    2300 < Re O 4000 Transitional

    Re > 4000 Turbulent

  • Example 4.1

    a. Evaluate the minimum time required to fillthe 1-liter bottle as shown if the flow is (i)Laminar (ii) Turbulent

    b. Repeat a for 140oF temperature of thewater.

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 10

  • 4.3 Fully Developed Flow

    Fully developed flow

    Each fluid particle moves at a constant axial velocity along a streamline The velocity profile u(r) remains unchanged in the flow direction. There is no motion in the radial direction. The velocity component in the direction normal to flow is everywhere zero. There is no acceleration since the flow is steady and fully developed.

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 11

  • 4.3 Pressure Distribution

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 12

  • 4.4 Laminar Flow

    Laminar flow exhibits parallel streamlines

    Between parallel surfaces, it can be considered that laminar flow is made

    up of parallel layers that do not mix up at low average velocity

    The Reynolds number indicates that a flow can be laminar, translational or

    turbulent as a function of velocity, pipe diameter and viscosity

    VDRe

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 13

    There must be the critical velocity, diameter and viscosity

    VDRe

  • 4.4 Laminar Flow

    Fully developed Laminar Flow

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 14

  • 4.4 Laminar Flow

    Fully developed Laminar Flow

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    Shear stress distribution within the fluid in a pipe (laminar or turbulentflow) and typical velocity profiles

  • 4.4 Laminar Flow

    rL

    P

    2

    Shear Stress as a function of r

    R

    r

    L

    pRrv

    2

    2

    14

    )(

    Velocity as a function of r

    1

    2

    Average Velocity

    L

    pD

    L

    pRv

    22

    ave328

    4

    Volumetric Flow rate or Flow rate

    pRpD

    Q44

    5

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 16

    RL 4

    L

    pRv

    2

    max4

    Maximum Velocity at r = 0

    3

    LL

    Q8128

    5

    Head Loss

    2g

    v

    D

    Lfh

    gD

    Lvh

    2

    2

    L

    L

    326

    7

    Hagen Poiseuille Equation

    Darcy Energy Loss Equation

  • Example 4.2

    A 200-m-long pipe made of 3-cm-diamter copper is used to

    transport water at 5 liters / second (L/s) and at 4oC having viscosity

    of 1.5028x10-3 kg/m.s. Determine the

    a) average velocity of the water

    b) friction factor

    c) pressure drop

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 17

    d) head loss

    e) required pump power to overcome the head loss.

  • Example 4.3

    Gasoline of density 680 kg/m3 and viscosity of 3.1x10-4 N.s/m2 flows

    is to be transported in a smooth pipe of 40-mm diameter at a rate of

    0.001m3/s. determine the ratio of turbulence and laminar head

    losses to avoid the turbulence to occur.

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 18

  • 4.5 Laminar vs Turbulent Flows

    The fundamental difference between the laminar and turbulent flows is

    that the laminar flow does not depend on the pipe wall surface

    roughness thus the friction factor is constant (64/Re) regardless of the

    relative roughness /D.

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 19

    The turbulent flow is dependent on both density and the surface pipe

    wall surface roughness. Thus the equation 7

    2g

    v

    D

    Lfh

    2

    L Re64 )D/(Re,f

    (laminar) (Turbulent)

  • 4.6 Minor and Major Losses

    When fluid flows through pipe resistance against it exists in

    various forms, thus there are pressure drops along the length of

    the pipe.

    This pressure drop is termed as loss. The loss is divided into two categories

    namely minor and major losses

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 20

    Minor Losses these losses occur in the following smooth flow interruptions

    a. Inlets or exits

    b. Sudden enlargement and contraction in a pipe.

    c. Bends in a pipe.

    d. Any other source of restriction such as pipe fittings and valves.

  • 4.6 Minor and Major Losses

    When fluid flows through pipe resistance against it exists in

    various forms, thus there are pressure drops along the length of

    the pipe.

    This pressure drop is termed as loss. The loss is divided into two categories

    namely minor and major losses

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 21

    Major Losses these losses are due to the shearing resistance on the pipe

    wall surface. Therefore, equation 7 defines the Major Loss or simply

    is the Major Head Loss

    and the total head loss in the pipe should be the

    Minor Head Losses + Major Lead Losses

    2g

    v

    D

    Lfh

    2

    L

  • 4.6 Minor and Major Losses

    Minor losses are usually expressed in terms of loss coefficient

    which is also called resistance coefficient where hL is the

    additional irreversible head loss in the piping system caused by insertion of

    the component and is defined as

    g2/V

    hK

    2L

    L

    g

    Ph LL

    2

    VKP

    2

    LL

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 22

    ghL

    2

    KP LL

  • Minor losses are also expressed in terms of the equivalent length Lequiv

    Where f is the friction factor and D is the diameter of the pipe that contains the

    component.

    4.6 Minor and Major Losses

    Lequiv

    2equiv

    2

    LL Kf

    DL

    g2

    V

    D

    Lf

    g2

    VKh

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 23

    The head loss caused by the component is equivalent to the head loss

    caused by a section of the pipe whose length is Lequiv. This is simply

    accounted for additional length for the pipe.

    Minor Head Loss

    g2

    VKh

    2

    LL8

  • The total head losses therefore for a given pipe length with any of the

    components (valves, elbows, etc) is the combination of the equation 7 and 8

    i.e.

    4.6 Minor and Major Losses

    hhh minormajortotal ,L,L,L

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 24

    For constant diameter

    2g

    V

    2g

    V

    D

    Lfh

    2

    j2

    i

    i

    iitotal

    jj,L

    i,L K 9

    2g

    V K

    D

    Lf h

    2

    Ltotal

    ,L 10

  • 4.6 Minor and Major Losses

    Sharp-Edged Exit

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  • 4.6 Minor and Major Losses

    Loss Coefficient for sudden contraction

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  • 4.6 Minor and Major Losses

    Loss Coefficient for sudden expansion

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 27

  • 4.6 Minor and Major Losses

    Loss Coefficient for Round Edge

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 28

  • 4.6 Minor and Major Losses

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  • 4.6 Minor and Major Losses

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 30

  • 4.6 Minor and Major Losses

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 31

  • 4.6 Minor and Major Losses

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 32

  • 4.5 Minor and Major Losses

    PIPE INLETS

    Reentrant: KL = 0.80

    T

  • Example 4.4

    Water at 10C flows from a large reservoir to a smaller one

    through a 5-cm diameter cast iron piping system, as shown in

    Figure below. Determine the elevation z1 for a flow rate of 6 L/s.

    EE038-3.5-3 FLUID MECHANICS VISCOUS FLOW IN PIPES 34

    FLUID MECHANICSLearning Outcomes