Proceedings of the

ASME Pressure Vessels

and Piping Conference

-2010-

VOLUME 3

Design and Analysis

presented at

ASME 2010 PRESSURE VESSELS AND PIPING DIVISION/K-PVP CONFERENCE

JULY 18-22, 2010

BELLEVUE, WASHINGTON, USA

sponsored byPRESSURE VESSELS AND PIPING DIVISION, ASME

ASME

Three Park Avenue New York, N.Y. 10016

CONTENTS

DESIGN AND ANALYSIS

BUCKLING AND STRUCTURAL RELIABILITY ANALYSIS

Introduction 1

PVP2010-25092 3

Lower Bound Buckling Load of a Floating Roof Pontoon

Shoichi Yoshida

PVP2010-25173 13

Calculation of Working Pressure for Cylindrical Vessel Under External Pressure

Gurinder Singh Brar, Yogeshwar Hari, and Dennis K. Williams

PVP2010-25467 19

Offshore Pipelines Thermo-Mechanical Performance

Luca Suschitz and Shaju Nair

COMPOSITE MATERIALS AND STRUCTURES

Introduction 29

PVP2010-25146 31

Technological Advances for Improved Performance and Operation of Fiber-Reinforced

Polymer PipingPierre Mertiny, Mohammad Bashar, Avinash Parashar, and Kulvinder Juss

PVP2010-25714 37

Effect of Bondline Thickness on Interfacial Fracture of Laminated Composite Materials

Gefu Ji, Zhenyu Ouyang, Guoqiang Li, H. Dwayne Jerro, and Su-Seng Pang

PVP2010-25755 -45

Effect of Adhesive Thickness on Interfacial Fracture of Bonded Steel Joints

Gefu Ji, Zhenyu Ouyang, Guoqiang Li, Su-Seng Pang, and Samuel Ibekwe

PVP2010-25759 53

A New Idea of Pure Mode-I Fracture Test of Bonded Bi-Materials

Zhenyu Ouyang, Gefu Ji, Guoqiang Li, Su-Seng Pang, and Samuel Ibekwe

PVP2010-25771 61

Nanoclay Based Grid Stiffened Syntactic Foam Composites

Kamissia Stampley, Eyassu Woldesenbet, and Manu John

ix

DESIGN AND ANALYSIS OF BOLTED JOINTS

Introduction 71

PVP2010-25180 73

Effect of External Bending Moment on the Sealing Performance of Pipe Flange Connection

Yoshio Takagi, Hiroyasu Torii, Toshiyuki Sawa, and Yuya Omiya

PVP2010-25622 81

Stress and Deformation Analyses of Flanges Subjected to Bolt Loads and Internal Pressure

Takashi Kobayashi, Kota Hamano, Tsutomu Kikuchi, Toshiyuki Sawa, and

Satoshi Nagata

PVP2010-25766 89

Background on the New ASME PCC-1-2010 Appendices D & 0 "Guidelines for Allowable

Gasket Contact Surface Flatness and Defect Depth" and "Assembly Bolt Load Selection"

Warren Brown

PVP2010-25769 95

Background on the New ASME PCC-1:2010 Appendix A "Training, Qualification and

Certification of Joint Assembly Personnel"

Warren Brown

PVP2010-25772 99

Background on the New ASME PCC-1:2010 Appendix F "Alternatives to Legacy TighteningSequence/Pattern"

Warren Brown, Jerry Waterland, and David Lay

PVP2010-25774 107

Background on the New ASME PCC-1:2010 Appendix M "Washer Usage Guidance and

Purchase Specification for Through-Hardened Washers"

Joseph Barron

PVP2010-25783 111

What's New in the PCC-1-2010 Update "Guidelines for Pressure Boundary Bolted

Joint Assembly"

Clyde Neely and Clay Rodery

PVP2010-25784 117

Background on the New ASME PCC-1:2O10 Appendix P "Guidance on TroubleshootingFlanged Joint Leakage Incidents

James R. Payne, Clyde C. Neely, and Edward W. Hayman

PVP2010-25802 123

High Temperature Design of PVP Bolted Flanged Joints

Warren Brown

PVP2010-25811 129

Vibration-Induced Loosening Performance of Preloaded Threaded Fasteners

Xianjie Yang and Sayed Nassar

x

PVP2010-25813 139

Clamp Load Loss in a Bolted Joint Model With Plastic Bolt Elongation and Eccentric

Service Load

Xianjie Yang, Sayed Nassar, Zhijun Wu, and Aidong Meng

PVP2010-25961 151

Evaluation of Pipe Flange Gaskets Relaxation

Roberto H. G. Araujo and Jose L. C. Lowenberg

PVP2010-25966 157

Spiral Wound Versus Flexible Graphite Faced Serrated Metal Pipe Flange Gaskets in

Thermal Cycling and Pressure Comparative TestingJose C. Veiga, Carlos F. Cipolatti, and David Reeves

PVP2010-25995 167

Structure and Strength Analysis on End Closure Seal Using D-Section Shearing Bolts and

"n"-Ring for Pressure Vessels

Ping Chen and Yuting Deng

PVP2010-26035 175

Using Computational Fluid Dynamics and Finite Element Analysis to Determine Bolt

Stresses Due to Thermal Cyclic LoadingPhil Martinez, Sean M. McGuffie, and Michael A. Porter

DESIGN AND ANALYSIS OF PIPING AND PIPING COMPONENTS

Introduction 181

PVP2010-25055 183

Stress Predictions at Elbow Ends Under Internal Pressure and System Moments

Jinhua Shi, Granson Lee, David Blythe, John Buckland, Yuebao Lei, and

Timothy Soanes

PVP2010-25109 191

The Design of a Self-Monitoring Thermoplastic Composite Pipe for High Pressure

Gas/Liquid TransportMelvin F. Kanninen, Randall B. Stonesifer, and Kyle Bethel

PVP2010-25147 197

Load Limiting Gapped Strut and New Generation Whip Restraint

John H. Gray, Vijay K. Verma, and Maury A. Pressburger

PVP2010-25166 207

Analysis Methodology Used in the Qualification of Westinghouse AP1000 Instrumentation

Grid AssemblyLixin Yu, Jianfeng Yang, John F. Kielb, Scott M. Hunter, Gerrie W. Delport, Jun C. Bae, and

Jeffrey D. Eisenhaure

PVP2010-25178 213

ASME Code Qualification of Pipe Bends With Localized Wall ThinningUsama Abdelsalam and Dk Vijay

xi

PVP2010-25213 221

Relation B/W Stress, Nozzle Load and Total Length in a Process Piping Line

Javad Ozmaian and Amir H. Farzaneh

PVP2010-25223 233

Determination of Gimbal and Hinged Expansion Joints Reaction Moments

Jose Carlos Veiga, Jorivaldo Medeiros, Nelson Kavanagh, Jordana Veiga, and

Ana Maria F. Sousa

PVP2010-25743 243Consideration of Hydraulic Loads in the Load and Resistance Factor Design (LRFD) of

Class 2 and 3 Nuclear PipesKleio Avrithi

PVP2010-25853 249Assessment of a Piping System Subjected to Thermal Stratification and Thermal Striping

Somnath Chattopadhyay

PVP2010-25884 255

Investigation of Flexibility Factors and Stress Indices for Class 1 Curved PipingNima Zobeiry, AH Asadkarami, and WolfReinhardt

PVP2010-25921 263

Effect of Radial Offset Between Welded Back to Back Elbows on Their C2 Stress Index

R. Balakrishnan and W. Reinhardt

PVP2010-25954 273

Determining the Maximum Allowable Working Pressure of NPT Threaded Joints

Warren Brown

PVP2010-26090 279

Comparison of Elastic-Plastic Analysis and Experimental Result for Locally Thinned PipeWolf Reinhardt and Xinjian Duan

PVP2010-26092 2872010 Edition of B31.3 Process Piping Code: A First Equation for Stress Due to

Sustained Loads

Don R. Edwards

DESIGN AND ANALYSIS OF PRESSURE VESSELS,HEAT EXCHANGERS AND COMPONENTSIntroduction 295

PVP2010-25005 297Effect of Creep on the Residual Stresses in Tube-to-Tubesheet Joints

Nor-Eddine Laghzale and Abdel-Hakim Bouzid

PVP2010-25052 307

Design and Analysis of LPG Storage Bullets Supported on Multiple SaddlesRadoslav Stefanovic and Yaser Noman

xii

PVP2010-25104 317

Nozzle Blend Radius Peak Stress Correction Factors for 2-D Axisymmetric Finite

Element Models

Matthew C. Walter and Daniel V. Sommerville

PVP2010-25221 327

Stability of Elastic Orthotropic Circular Cylindrical Vessels

Krzysztof Magnucki and Leszek Wittenbeck

PVP2010-25307 335

A Comparative Study on Elastic Behavior of Trefoil Patterned Perforated Plate

Min-Ki Cho, Chang-Hoon Ha, Moo-Yong Kim, Sang-Cheol Lee, Jea-Mean Koo, and

Chang-Sung Seok

PVP2010-25382 343

Local Structure Response of High-Rise Empty Cylindrical Shell Towers to Wind-Induced

Resonance Vibration

Jianhua Pan, Xuedong Chen, Zhibin Al, and Huifeng Jiang

PVP2010-25450 349

Oyster Creek Nuclear Generating Station Containment Drywell Buckling AnalysisSoo Bee Kok, John F. O'Rourke, Shu S. Tang, Francis H. Ku, Marcos L. Herrera, and

Francis H. Flay

PVP2010-25593 355

Analysis of Power Boiler Furnace Wall and its Supporting Structure

Jaecheol Kim and Taewoan Kim

PVP2010-25608 361

Numerical Analysis on Convection Heat Transfer of Pulsating Flow in a Corrugated Tube

Jiuyang Yu, Wei Wang, Xia Yang, Jianmin Xu, Lin Wei, Jie Zhang, Jiuyang Gao, and

Xin Wang

PVP2010-25765 367

Coke Drum Design and Fabrication Issues

Cathleen Shargay, Anil Singh, Tim Munsterman, and Les Antalffy

PVP2010-25833,.

383

Diaphragm Closure Analysis Using Nonlinear FEA and CFD

Sean McGuffie, Mike Porter, and Dennis Martens

PVP2010-25856 395

Design Methodology for the Support Beams of Internal Beds in Vertical Vessel

Devki Nandan Garg

PVP2010-25858 401

Stress Analysis and Qualification of Vessels Containing Large Internal Vessels and Piping:

MethodologyAjay Prakash, Wade Wilcox, John Minichiello, and John Julyk

xiii

PVP2010-25859 409

Stress Analysis and Qualification of Vessels Containing Sizeable Internal Vessels and Piping:

ApplicationsAmir Hamaoui, Gregory Sviatoslavsky, Bryan Dunlap, and Ajay Prakash

PVP2010-26127 415

Considerations in Using FEAfor Layered Vessel Construction

Trevor G. Seipp, Mark Stonehouse, and Charles Ormsbee

PVP2010-26128 423

A Novel Comparison of Design-by-Analysis MethodsMark Stonehouse, Trevor G. Seipp, Shinichiro Kanamaru, and Shawn Morrison

PVP2010-26129 429

User's Design Specification Recommendations for ASME Section VIII, Division 2

Trevor G. Seipp and Shiju V. P. George

ELEVATED TEMPERATURE DESIGN

Introduction 437

PVP2010-25018 439

Primary Creep Modeling Based on the Dependence of the Activation Energy on

the Internal Stress

Luca Esposito and Nicola Bonora

PVP2010-25041 445

Modeling the Tertiary Creep Damage Behavior of a Transversely-lsotropic Material Under

Multiaxial and Periodic Loading Conditions

Calvin M. Stewart and AH P. Gordon

PVP2010-25091 457

Design Limits for Buckling in the Creep RangeMaan Jawad and Donald Griffin

PVP2010-25096 469

Non-Linear Creep-Buckling Analysis: An Approach Based on WRC-443 for Development of

Allowable Compressive Stresses in Coke Drums

M, Sohel M. Panwala and S. L. Mehta

PVP2010-26014 475

Creep Strength Evaluation of Welded Joint Made of Modified 9Cr-1Mo Steel for JapaneseSodium Cooled Fast Reactor (JSFR)

Takashi Wakai, Yuji Nagae, Takashi Onizawa, Satoshi Obara, Yang Xu, Tomomi Ohtani,

Shingo Date, and Tai Asayama

PVP2010-26096 485

Comparison of Notched Bar Creep Behavior of Various AlloysYukio Takahashi

xiv

FATIGUE, FRACTURE, AND DAMAGE ANALYSIS

Introduction 493

PVP2010-25011 495

Assessment Techniques Using the R6 Procedure: Investigation of Limit Load Approach for

Pipe Branch Connections

Peter A. Frost

PVP2010-25129 509

Shakedown Behavior of a Two-Layer Beam Considering Ductile Damage Under

Thermo-Mechanical LoadingsXiao-Tao Zheng and Fu-Zhen Xuan

PVP2010-25171 519

Stress Intensity Factors and Weight Functions for Longitudinal Semi-Elliptical Surface

Cracks Inside Thick-Walled Cylinders Using Highly-Refined Finite-Element Models

Adam R. Hinkle, James E. Holliday, and David P. Jones

PVP2010-25225 557

A Modified Weld Structure of Layered Urea Reactor Based on Stress Analysis and

Leak Detection

Shugen Xu, Weiqiang Wang, Mengli Li, and Mingda Song

PVP2010-25233 563

A New Approach to Elastodynamic Response of Cylindrical Shell Based on Generalized

Solution Structure Theorem for Wave EquationShugen Xu, Weiqiang Wang, and Yan Liu

PVP2010-25323 573

Analysis of Fracture Specimen Failure of Inconel 600: Elastic-Plastic Calculations and

Thermo-Plastic Energy Fracture Parameter

Frederique RossiIIon and Yves Meziere

PVP2010-25359 581

Flow Stress in a Notched Austenitic Stainless Steel Specimen Under Combined

Tension and BendingSatoru Izawa and Masaaki Matsubara

PVP2010-25386 589

An Experimental and Numerical Methodology to Investigate Crack Growth in a 304L

Austenitic Stainless Steel Pipe Under Thermal FatiguePauline Bouin, Antoine Fissolo, and Cedric Gourdin

PVP2010-25404-595

Environmental Fatigue Evaluation for Primary Components of APR1400 Reactor

Coolant SystemJ. M. Kim, K. W. Kim, K. S.Yoon, S. H. Park, I. Y. Kim, and Y. H. Kim

PVP2010-25408 605

Parametric Study of Interaction Between Multiple Nonaligned Part-Through-Wall Cracks

Shinji Konosu, Kyosuke Kasahara, Kenji Ito, and Shinichiro Kanamaru

xv

PVP2010-25470 625

Analytical Method for the Calculation of J Parameter in Cracked Components:Presentation of the RSE-M/RCC-MR Procedure and Benchmark Proposal

S. Marie, B. Drubay, P. Le Delliou, S. Chapuliot, H. Deschanels, B. Barthelet, andJ. Schwab

PVP2010-25492 637

Investigation on the Failures Experienced in Deaerators and Solution RecommendationAun Ming Lim and Simon Yuen

PVP2010-25507 643Internal Crack Initiation in Low-Cycle Fatigue of Stainless Steel

Masayuki Kamaya and Masahiro Kawakubo

PVP2010-25520 651

Variation in Mechanical Properties, Microstructures and Fracture Behavior of 304Stainless Steel During Low-Cycle Fatigue

Duyi Ye, Yuandong Xu, Xiao Lei, and Haibo Cha

PVP2010-25607 663Stress Concentration and Stress Intensity for Pressurized Eroded Autofrettaged Thick

Cylinders With Bauschinger Effect

Q. Ma, C. Levy, and M. Perl

PVP2010-25668 671

Presentation of a Toughness Benchmark on a Low Ductility Material:6061-T6 Aluminium

O. Ancelet, S. Marie, L. Allais, P. Wident, L. Briangon, D. Guilbaud, D. Bonne, and

A, F. Bonnot

PVP2010-25686. 677Probabilistic Approach for Fatigue Life Assessment Based on S-N Curve

Zhigang Wei, Robert E. Kurth, and Thomas P. Forte

PVP2010-25711 687Coupled Creep Fatigue Analysis on 2Va Cr-1Mo-V Pressure ComponentsPer Code Case 2605

Mingxin Zhao

PVP2010-25760 693Numerical Investigations of Phenomena Caused by the Closure and Growth Behavior ofShort Cracks Under Thermal Cyclic Loading

Jurgen Rudolph, Kai Bauerbach, and Michael Vormwald

PVP2010-25796..... 701Estimation Procedures for J and CTOD Fracture Parameters Experimental Evaluation UsingHomogeneous and Mismatched Pin-Loaded SE(T) Specimens

Gabriel P. de Oliveira and Gustavo H. B. Donato

xvi

PVP2010-25804 711

Estimation Procedures for J and CTOD Fracture Parameters Experimental Evaluation Using

Homogeneous and Mismatched Clamped SE(T) Specimens

Felipe C. Moreira and Gustavo H. B. Donato

PVP2010-25891 721

Method for Selecting Stress States for Use in an NB-3200 Fatigue Analysis

Thomas L Meikle V, E. Lyles Cranford III, and Mark A. Gray

PVP2010-25935 729

AREVA Fatigue Concept: A New Method for Fast Fatigue Evaluation

Benedikt Heinz

PVP2010-25942 735

Advanced Probabilistic Fracture Mechanics Using the R6 Procedure

David W. Beardsmore, Karen Stone, and Huaguo Teng

PVP2010-25952 743

Bending Test on an Aged Cast Duplex Stainless Steel Pipe Containing a Crack in the

Heat Affected Zone: Results and AnalysisPatrick Le Delliou, Frangois Curtit, Christophe Sonnefraud, and Claude Pages

PVP2010-26058 753

Some Useful Tests for the Finite Element Meshes of Polycrystals With Explicit Account of

the Grains and Grain Boundaries

Igor Simonovski and Leon Cizelj

FITNESS FOR SERVICE EVALUATIONS

Introduction 761

PVP2010-25271 763

Application of the ASME Code SEC III Pressure Design Requirements on Locally Thinned

Tight Radius Pipe Bends

Usama Abdelsalam

PVP2010-25335 771

The Effects of Classification of Misalignment-Induced Stresses in Engineering Critical

Assessments of Welded Joints With Some MisalignmentLiwu Wei

PVP2010-25406 783

Multiple Fatigue Crack Growth Prediction Using Standard Stress Intensity Factor Solutions

Shinji Konosu and Kyosuke Kasahara

PVP2010-25423 793

Integrity Assessment of Pressure Vessels Subjected to Hydrogen Induced Damages

Abdul Wahab Al-Mithin, Vinayak Sardesai, Ghassab Al-Ajmi, and

Abdul Sattar A. Hannan

xvii

PVP2010-25543 799

Research on Safety Assessment Method for Pressure Pipe With Incomplete WeldingDefects Under Complicated Loadings

Zhijiang Jin, Xianping Wan, and Chenghang Jiang

PVP2010-25795 807

A Case Study on the Effect of Peaked Pipe Welds on Piping Life Expectancy

Warren Brown, Martin Prager, and Sarah Wrobel

PVP2010-25829 —•813

Design and Inspection Considerations for Cyclic EquipmentJ. Ryan Jones

INELASTIC, NONLINEAR ANALYSIS, AND LIMIT LOAD ANALYSIS

Introduction 825

PVP2010-25132 827

Study on Collapse Characteristics and CSRF Method for Cylinder-to-Cylinder Intersections

by Plastic Analysis

Shunji Kataoka, Asako Miyakawa, and Takuya Sato

PVP2010-25397 837

Limit Load of Pre-Cracked Polyethylene Miter Pipe Bends Subjected to In-Plane

Bending Moment

Tarek M. A. A. EL-Bagory, Maher Y. A. Younan, Hossam E. M. Sallam, and

Lotfi A. Abdel-Latif

PVP2010-25491 847

Effect of Load Angle on Limit Load of Polyethylene Miter Pipe Bends

Tarek M. A. A. EL-Bagory, Maher Y. A. Younan, Hossam E. M. Sallam, and

Lotfi A. Abdel-Latif

PVP2010-25632 857

Use of API 579-1/ASME FFS-1 Limit-Load Criteria for Establishing Load Limits for

Pressure Vessel Internals

Brian R. Macejko

PVP2010-25669 869

Elastic-Plastic Shakedown Evaluation Using ASME Code Section III and

Section VIII Methods

David P. Molitoris, John V. Gregg, Jr., Edward E. Heald, David H. Roarty, and

Benjamin E. Heald

PVP2010-25716 881

Comparison of Analytical Methods to Study the Impact of a Postulated Closure Head DropAccident on the Structural Integrity of the Bottom-Mounted Instrumentation System

William C. Castillo, Geoffrey M. Loy, Joseph Remic, 111, David P. Molitoris,

George Demetri, and David H. Roarty

xviii

PVP2010-25762 889

Effect of Shear and Torsion on the Plastic Collapse Load of a Pipe Section With a

Circumferential Flaw

Lingyah Yen, Taha Al-Shawaf, and Dae-Jin Kim

PVP2010-25967 897

Numerical and Experimental Stress Analysis of a High Pressure Compressor UsingFinite Element Analysis Based on Design by Analysis Criteria

Raul Bosco, Jr.

PIPE DAMAGES DUE TO EXPLOSIONS OR WATER HAMMER

AND EXPLOSIONS

Introduction 905

PVP2010-25261 ... 907

Hydrogen Ignition Mechanism for Explosions in Nuclear Facility Pipe SystemsRobert A. Leishear

PVP2010-25695 913

Design Rules for Pipe Systems Subject to Internal Explosions: Part 1

Jan P. M. Smeulers and Gersom Pape

PVP2010-26131 923

Water Hammer and Column Separation Due to Accidental Simultaneous Closure of

Control Valves in a Large Scale Two-Phase Flow Experimental Test RigAnton Bergant, Jos M. C. van't Westende, Hit Koppel, Janez Gale, Qingzhi Hou,

Zoltan Pandula, and Arris S. Tijsseling

PVP2010-26177 933

Design Rules for Pipe Systems Subject to Internal Explosions: Part 2

Jan P. M. Smeulers and Gersom Pape

PIPING AND EQUIPMENT DYNAMICS, DYNAMIC RESPONSE ANALYSIS

Introduction 943

PVP2010-25266 945

Higher Mode Frequency Effects on Resonance in Machinery Structures

Robert A. Leishear

PVP2010-25478 957

Maximum Shearing Stress of a Structure Subjected to Random Excitations

Byounghoan Choi and Jianfeng Yang

PVP2010-25824 961

Investigation of Vane-Pass Frequency Vibration in a Centrifugal PumpMike Porter and Mike Fischbach

xix

STRUCTURAL INTEGRITY OF WELDED COMPONENTS

Introduction 967

PVP2010-25744 969

Optimizing Temper Bead Welding by CWM and DOE

Mahyar Asadi and John Goldak

PVP2010-25770 979

Challenges in Verification of CWM Software to Compute Residual Stress and

Distortion in Welds

John Goldak and Mahyar Asadi

PVP2010-25981 - - 989

Welding Induced Distortions and Strains of a Built-Up Panel:

Experiment and Numerical Validation

Christopher Bayley and John Goldak

THERMAL STRESSES IN VESSELS, PIPING AND COMPONENTS

Introduction 997

PVP2010-25422 999

The Influence of Switch Temperature on Coke Drum Fatigue Life

Fabio de Castro Marangone, Ediberto Bastos Tinoco, and Carlos Eduardo Simdes Gomes

PVP2010-25595 1007

Development of High Cycle Thermal Fatigue Evaluation Method Based on Time Interval of

Peak-to-Peak of Fluid Temperature

Nobuyuki Kimura, Jun Kobayashi, and Hideki Kamide

PVP2010-25638 1017

Application of CFD to Solve Difficult Industry Thermal Stress Problems

David J. Dewees

PVP2010-25888 1031

A Stochastic Approach of Thermal Fatigue Crack Growth (LEFM) in Mixing Tees

Vasile Radu and Elena Paffumi

PVP2010-26045 1041

The Effects of Severe Thermal and Pressure Transients on the Survival of

Internally Coated TubesJ. T. Harris, A. E. Segall, and R. Carter

Author Index 1049

xx