Vorecon Applications

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Vorecon Applications

Jörg Rattay – Voith Turbo Middle EastSales Manager Industry

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Vorecon Applications

•Driven machines

•Compressor drive applications

•Vorecon configurations

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Driven machines

•Pumps

•Fans

•Centrifugal Compressors

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• Gas Lift Compressors in Oil Fields

• Pipeline Booster and Storage Compressors

• Hydrogen Recycle for Diesel Desulphination (HDS) orotherChemical Plant with cycling operation

• Fuel- and Flush Gas Compressors in LNG plants

• Boil Off Gas Compressors in LNG plants

• Refrigeration Cycle Compressors (Ethylene, Propane etc.)

• General Process Compressors in the Chemical Industry

• Compressor Test Field Applications

Voith Variable Speed DrivesApplications to use

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• Gas Lift / Depletion Compressor

Compressor

M

Motor Voith

Voith Variable Speed Drives

Natural Gas

Oil Field

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Voith Geared Variable Speed Turbo Coupling

Type: R 19 KGS-14 APIUnit: 6

Power: 7 888 kW

Speed: 9 571 rpm

Application :

Gas Lift CompressorBorsig Berlin

PDO Oman

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TotalReady for Shipment

Type: RWC 14-14 F 8

Units: 1

Power: 14800 kW

Speed: 8822 rpm

Application:

Depletion CompressorBHEL India

PDO LekhwairOman

Voith Variable Speed Planetary GearVORECON

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• Pipeline Booster and Storage Compressor

Pipeline/BoosterCompressor

M

Motor Vorecon

Pipeline Suction Pipeline Discharge

Storage Tank

Voith Variable Speed Drives

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Voith Variable Speed Planetary GearVORECON

Type: RWE 7 F 6Unit: 1

Power: 4 574 kW

Speed: 13 211 rpm

Application:

Booster CompressorMannesmann Demag

Offshore PlatformNAM F 3North Sea

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Voith Variable Speed Planetary GearVORECON

Type: RWE 12 F 7Unit: 1

Power: 9 954 kW

Speed: 9 053 rpm

Application:

Pipeline CompressorDresser Rand

Parallel Gas Pipeline Map Tha PhutThailand

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• Fuel Gas Booster Compressor

Fuel - BoosterCompressor

M

Motor Vorecon

Pipeline Suction Pipeline

Voith Variable Speed Drives

Combined CyclePower Plant

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Fuel Gas Booster CompressorPi

pelin

e/ S

uppl

y

Fuel input pressuremust be higer thanprecompressed air

Exhaustgas, tostack orH.R.boiler

turbinegas turbinecompressor

supply air, compressed(e.g. 35 bar)

fuel gas constant,high pressure(e.g. 40 bar)

Fuel gas variablelow pressure(e.g. 2 to 15 bar )

supply air,atmospheric pressure

The C.C.P.S. Costanera/Argentina has 3 fuel gas booster compressor fromMHI.

3x5000KW at 1480 RPM input and 13000RPM output

Voith Variable Speed Drives

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Type : RWE 12 F 6

Unit : 3

Power : 4 750 kW

Speed : 13 000 rpm

Application :

Fuel GasBooster CompressorMitsubishi

CostaneraCombined Cycle P.S.Argentina

Voith Variable Speed Planetary GearVORECON

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• Hydrogen Recycle for Diesel Desulphination (HDS) or otherChemical Plant with cycling operation

Compressor set

M

Vorecon Motor

Furtherprocess input

Process input

Process(Catalyticreaction)

Flash drum Process output

Voith Variable Speed Drives

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Voith Variable Speed Planetary GearVORECON

Type: RWE 7 F 5Unit: 1

Power: 4 190 kW

Speed: 10 450 rpm

Application :

Process CompressorDresser Rand

OK Refinery Sweden

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Voith Variable Speed Drives

To Fuel System

Fuel/Flash Gas Compressor

M

Motor Voith

• Fuel- and Flash Gas Compressor in LNG plant

Liquefaction

Reboiler

Feed Treating

Flash Drum

LNGNatural Gas

N2-Stripper

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Type : R 19 KGS-14.1 API

Unit : 2

Power : 6 664 kW

Speed : 8 900 rpm

Application :

End Flash CompressorHitachi Japan

TIGA LNGMalaysia

Voith Geared Variable Speed Coupling

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Type: R 18 KGS-14.1 API

Units: 1

Power: 3746 kW

Speed: 8350 rpm

Application :

Boil Off Gas CompressorEbara Japan

ADGASAbu Dhabi

Voith Geared Variable Speed Coupling

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• Refrigeration Cycle Compressor (Ethylene, Propane etc.)

Cooling Water

CondenserJoule-ThompsonValve

Evaporator

Refrigeration Load

RefrigerationCompressor

M

Motor Vorecon

Voith Variable Speed Drives

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TotalReady for Shipment

Type: RWE 12 F 7Unit: 4

Power: 6 966 kW

Speed: 8 879 rpm

Application:

RefrigerationCompressorSiemens Germany

South Pars FieldIran

Voith Variable Speed Planetary GearVORECON

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• General Process Compressor in the Chemical Industry

Vorecon Motor

M

Compressor set

Process input

Process

Process output

Voith Variable Speed Drives

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Type : RWE 10 F 5

Unit : 1

Power : 3 492 kW

Speed : 10 550 rpm

Application :

CO 2 CompressorBorsig

Namhae Urea PlantKorea

Voith Variable Speed Planetary GearVORECON

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• Test Field Application

M

Motor Voith

Voith Variable Speed Drives

Compressor

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Test Field specific Characteristic

Power Comparison Vorecon-VFC

10000

1500020000

2500030000

35000

2500 3500 4500 5500 6500

Speed RPM

Pow

er K

W

VoreconVFC

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Type : RWC 16-16 F10Unit : 1Power : 28000 kWSpeed : 6000 rpm

Application :

Gas CompressorTest FieldSBW in China

Voith Variable Speed Planetary GearVORECON

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Vorecon Configurations

•Seperate Lube Oil System

•Integrated Lube Oil System

•Base Frame Integrated Lube Oil System

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Components - Working Oil System

and External Lube Oil System

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Without Lube Oil System

Working oil system still included with pump and small reservoir in carbonor stainless steel)

Lube oil from separate lube oil system.

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Components - Fully integrated Oil System

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Machinecasing

Oil reservoir

Compact Package with fully integrated Oil System

Oil systemvalves and pipework

Control devices and instrumentation

Oil reservoir bolted to unit casing; divided into 2 compartments; in carbon or stainless steel

Auxiliary lube oil pump, oil system control valvesand pipework at the unit

Oil coolers and lube oil filteras loose items

Duplex plate type cooler with TCV

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Components - Large Baseframe with Oil Compartments

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M

Components - Large Baseframe with Oil Compartments

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Base Frame and integrated Lube Oil System

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Base Frame and integrated Lube Oil System

Auxiliary system components: aux. lube oil pump, filter, instrument gauge board withjunction boxes mounted on theskid.

Accoustic enclosure:can be mounted on the skid

Oil reservoir: in the frame, oil wetted parts of C- or stainless steel

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TCV

TE TE

Monitoring & Control

TEWorking Oil System & Speed Control

4-20 mA

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Monitoring & Control

LT

PTTEDP

TCV

Lube oil system

TE

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TE

TE

TE TE

TE

Monitoring & ControlBearing Temperatures

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XE YE

SE

XE YE SEXE YE

ZE

Monitoring & ControlVibration & Speed

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PTTEDP

TCV

TE

TE

TE TE

TE

XE YE

SE

XE YE SEXE YE

ZE

TCV

TE

TE TE

LT

TE

Complete System

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Advantages of „large“ Base Frame Solutions

• No separate standing oil system is required

• Base frame integrated oil system

• Mechanical driven oil pumps are installedEmergency run down possible

• All components finish mounted within skid edge

• Single lift package for transport and installation at site

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VORECONMotor

Compressor

Baseframe with integrated oil system Compressor baseframe

Bolting

Sequence of Assembly

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VORECONMotor

Compressor

Baseframe with integrated oil system Compressor baseframe

Transportation

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VORECONMotor

Compressor

Baseframe with integrated oil system Compressor baseframe

Installation at site

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Voith Turbo supplies complete drive package units including:

• Design Engineering

• Project Engineering

• Train Calculations

• Train Assembly

• Part Load Test Run

• Commissioning

Package Solutions & Services

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